CN203449917U - Planetary dual-mode oil-electricity series-parallel hybrid power system - Google Patents
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Abstract
本实用新型公开了一种行星式双模油电混联混合动力系统,解决目前混联混合动力汽车对电机依赖性大,以及当前的行星式混联混合动力汽车不能完全实现并联模式以致传动效率不够优化的问题,该系统包括发动机、一号电机、逆变器、超级电容、二号电机、前行星排、后行星排、离合器、系统输出轴和系统输入轴,发动机通过联轴器与系统输入轴连接,前行星排套装在系统输入轴的右端,一号电机空套在系统输入轴的左端,一号电机的右端与前行星排的左端为花键连接,离合器与前行星排为花键连接,前行星排与系统输出轴为花键连接,后行星排套装在系统输出轴上,二号电机空套在系统输出轴的右端,二号电机的左端与后行星排的右端为花键连接。
The utility model discloses a planetary dual-mode oil-electric hybrid hybrid power system, which solves the problem that the current hybrid hybrid electric vehicle has a large dependence on the motor, and the current planetary hybrid electric vehicle cannot fully realize the parallel mode so that the transmission efficiency is high. The problem of insufficient optimization, the system includes engine, No. 1 motor, inverter, super capacitor, No. 2 motor, front planetary row, rear planetary row, clutch, system output shaft and system input shaft. The input shaft is connected, the front planetary row is set on the right end of the system input shaft, the No. 1 motor is empty on the left end of the system input shaft, the right end of the No. 1 motor is splined to the left end of the front planetary row, and the clutch and the front planetary row are splined. key connection, the front planetary row and the system output shaft are splined, the rear planetary row is set on the system output shaft, the No. key connection.
Description
技术领域technical field
本实用新型涉及一种混合动力汽车的动力系统,更确切地说,本实用新型涉及一种行星式双模油电混联混合动力系统。The utility model relates to a power system of a hybrid electric vehicle, more precisely, the utility model relates to a planetary double-mode oil-electric hybrid hybrid power system.
背景技术Background technique
面对能源短缺和环境污染日益严重的现状,节能、环保成为汽车发展的必由之路。混合动力汽车是目前最有效的节能汽车方案,其驱动系统有串联、并联和混联三种形式。串联能实现发动机的最优控制,但是全部能量都会经过二次转换,损失较大;并联能实现较好的传动效率,但是发动机与输出轴机械连接,不能保证发动机始终处于较优的工作区域内;而混联能结合串联和并联的优点,规避二者的缺点,是最为优化的构型方案。Facing the current situation of energy shortage and increasingly serious environmental pollution, energy saving and environmental protection have become the only way for the development of automobiles. Hybrid electric vehicle is currently the most effective energy-saving vehicle solution, and its drive system has three forms: series connection, parallel connection and hybrid connection. Series connection can realize the optimal control of the engine, but all the energy will be converted twice, and the loss is relatively large; parallel connection can achieve better transmission efficiency, but the mechanical connection between the engine and the output shaft cannot ensure that the engine is always in a better working area ; and the hybrid can combine the advantages of series and parallel, avoid the shortcomings of both, is the most optimized configuration scheme.
当前混联式混合动力汽车主要采用行星机构作为功率分流装置,典型的结构形式包括丰田的THS系统(丰田混合动力系统)和通用的AHS系统(高级混合动力系统)。其中,丰田的THS系统采用单行星排结构,属于单模功率分流装置,它只能实现输入式功率分流一种模式,这种THS系统的优点是在实现电子无级变速(EVT)功能的同时,拥有简单的结构,控制相对容易,但是THS系统的齿圈直接连接到输出轴,其对电机的依赖性较大,为了提供良好的动力性,需要在系统中选用功率等级和输出转矩较大的电机,这在很大程度上增大了整车成本和安装的困难程度;另外,THS系统由于只能实现输入式功率分流一种模式,因此其在高速区的传动效率较小。通用公司的AHS系统采用双排或三排行星机构来实现功率分流,可以实现输入式功率分流和复合式功率分流两种模式,因为两种模式的相互弥补,使得AHS的传动效率在整个车速区域内都能维持较高的水平,这一点AHS是优于THS的,然而AHS系统内往往需要多个离合器的控制来实现模式切换,这使整个系统的结构十分复杂,控制难度也增大了很多。The current hybrid hybrid vehicles mainly use a planetary mechanism as a power splitting device. Typical structures include Toyota's THS system (Toyota Hybrid System) and GM's AHS system (Advanced Hybrid System). Among them, Toyota's THS system adopts a single planetary row structure, which is a single-mode power splitting device. It can only realize one mode of input power splitting. The advantage of this THS system is that it realizes the electronic continuously variable transmission (EVT) function. , has a simple structure and is relatively easy to control, but the ring gear of the THS system is directly connected to the output shaft, which is highly dependent on the motor. In order to provide good power, it is necessary to select a higher power level and output torque in the system. A large motor greatly increases the cost of the vehicle and the difficulty of installation; in addition, because the THS system can only realize one mode of input power splitting, its transmission efficiency in the high-speed area is relatively small. GM's AHS system uses a double-row or three-row planetary mechanism to realize power splitting, and can realize two modes of input power splitting and compound power splitting. Because the two modes complement each other, the transmission efficiency of AHS is in the entire speed range. AHS is superior to THS in this regard. However, the AHS system often requires the control of multiple clutches to achieve mode switching, which makes the structure of the entire system very complicated and the control difficulty is also increased a lot. .
发明内容Contents of the invention
本实用新型所要解决的技术问题是克服了目前混联混合动力汽车对电机依赖性大,需要大电机来提供足够的驱动力的问题,以及当前的行星式混联混合动力汽车不能完全实现并联模式以致传动效率不够优化的问题,提供了一种行星式双模油电混联混合动力系统。The technical problem to be solved by the utility model is to overcome the problem that the current hybrid hybrid vehicle is highly dependent on the motor and needs a large motor to provide sufficient driving force, and the current planetary hybrid hybrid vehicle cannot fully realize the parallel mode As a result, the transmission efficiency is not optimized enough, and a planetary dual-mode oil-electric hybrid power system is provided.
为解决上述技术问题,本实用新型是采用如下技术方案实现的,结合附图:所述的行星式双模油电混联混合动力系统包括发动机1、一号电机2、逆变器4、超级电容5、二号电机7、前行星排和后行星排,其中,前行星排包括前行星排齿圈11、4个结构相同的前行星排行星轮16、前行星排太阳轮13、前行星排行星架12、一号套筒19、二号套筒23、一号调整垫片22、前行星排行星架左侧21、前行星排齿圈套20、4个结构相同的一号销轴套筒18、4个结构相同的前行星排行星轮销轴17与8个结构相同的一号垫片15;后行星排包括后行星排齿圈6、4个结构相同的后行星排行星轮26、后行星排太阳轮9、后行星排行星架10、后行星排行星架右侧29、4个结构相同的二号销轴套筒28、八个结构相同的二号垫片25、4个结构相同的后行星排行星轮销轴27;一号电机2与前行星排太阳轮13为花键连接,二号电机7与后行星排太阳轮9为花键连接,一号电机2和二号电机7分别通过电缆线与逆变器4连接,逆变器4通过电缆线与超级电容5连接;该系统还包括离合器3、系统输出轴8、系统输入轴14,其中,发动机1通过联轴器与系统输入轴14连接,一号电机2空套在系统输入轴14的左端,前行星排套装在系统输入轴14的右端,一号电机2的右端与前行星排中前行星排太阳轮13的左端为花键副连接,离合器3套装在前行星排中前行星排太阳轮13的左端为花键副连接,前行星排的右端与系统输出轴8的左端为花键副连接,后行星排套装在系统输出轴8的左端,二号电机7空套在系统输出轴8的右端,二号电机7的左端与后行星排的右端为花键副连接。In order to solve the above-mentioned technical problems, the utility model is realized by adopting the following technical scheme, combined with the accompanying drawings: the planetary dual-mode oil-electric hybrid power system includes an engine 1, a No. 1
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,系统输入轴14、一号电机2、离合器3、前行星排、后行星排、二号电机7、系统输出轴8的回转轴线共线。According to the utility model, a planetary dual-mode oil-electric hybrid power system is provided, wherein, the
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,离合器3包括有机壳32、环形活塞33、密封圈34、三个结构相同的摩擦片35、三个结构相同的钢片36、压盘37、卡环38、离合器毂39、弹簧底座40、四个结构相同的弹簧41与小卡环42;离合器毂39与前行星排中的前行星排太阳轮9的中部为花键副连接,离合器毂39中心孔的外侧圆柱面与三个结构相同的钢片36花键副连接,弹簧底座40套装在离合器毂39中心孔的外侧圆柱面上为转动连接,四个结构相同的弹簧41依次放入弹簧底座40上的四个凹槽内,环形活塞33套装在机壳32中心孔的外侧圆柱面上为滑动连接,在与机壳32中心孔壁相连接的左侧圆环壁上设置一个进油口A,机壳32的内侧圆柱面与三个结构相同的摩擦片35之间为花键副连接,三个结构相同的摩擦片35与三个结构相同的钢片36为相间安装,在常态下三个结构相同的摩擦片35与三个结构相同的钢片36之间为间隙配合,在相间安装的三个结构相同的摩擦片35与三个结构相同的钢片36的右侧安装有压盘37。According to the utility model, a planetary dual-mode oil-electric hybrid system is provided, wherein the clutch 3 includes an organic casing 32, an
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,离合器毂39为一环形元件,离合器毂39的中心孔加工有内花键,用于与前行星排太阳轮13的中段花键轴连接,离合器毂39的外侧圆面上加工有等间距的三个花键槽,三个花键槽分别与三个钢片36的内花键配合;离合器毂39中心孔的外侧圆柱面上加工有一卡环槽,小卡环42装入卡环槽内,并与弹簧底座40右端面接触连接;弹簧底座40上均匀分布有四个均布的凹槽,分别用于放置四个弹簧41;在环形活塞的外侧圆面上加工有一凹槽,并加装密封圈34;在机壳32的内圆面上加工三个等距离的花键槽,分别与三个摩擦片35的外花键配合。According to the utility model, a planetary dual-mode oil-electric hybrid power system is provided, wherein the
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,系统输出轴8为阶梯轴,系统输出轴8的左端与前行星排齿圈套20的右端中心孔花键连接;系统输出轴8在后行星排太阳轮9的左端加工有凸缘段,凸缘段与后行星排行星架10的中心孔为过盈配合;系统输出轴8穿过后行星排太阳轮9并与后行星排太阳轮9转动连接;二号电机7空套在系统输出轴8的中段,系统输出轴8穿过二号电机的7的空心实现转动连接;系统输出轴8的右端连接整车驱动桥。According to the utility model, a planetary dual-mode oil-electric hybrid power system is provided, wherein the
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,一号电机2与前行星排太阳轮13为花键连接,系统输入轴14穿过前行星排太阳轮13的空心与前行星排行星架过盈配合,前行星排齿圈11的右端与前行星排齿圈套20的左端为花键连接,前行星排齿圈套20中心孔的右端采用花键副与系统输出轴8的左端连接;前行星排行星架是一组合件,其由前行星排行星架12与前行星排行星架左侧21组成,前行星排行星架左侧21与前行星排行星架12通过前行星排行星架左侧的连接爪43焊接成为一体。4个结构相同的前行星排行星轮16分别通过前行星排行星轮销轴17均匀地分布在前行星排行星架12上,安装在前行星排行星架12上的4个结构相同的前行星排行星轮16的外侧齿和前行星排齿圈11的内齿相啮合,4个结构相同的前行星排行星轮16的内侧齿和前行星排太阳轮13的齿相啮合。According to the utility model, a planetary dual-mode oil-electric hybrid power system is provided, wherein the No. 1
根据本实用新型提供一种行星式双模油电混联混合动力系统,其中,后行星排还包括三号套筒24、四号套筒31及二号调整垫片30,三号套筒24和四号套筒31分别安装在后行星排太阳轮9的两端,二号调整垫片30与后行星排行星架右侧29螺栓连接,二号调整垫片30的中心孔与后行星排太阳轮9为转动连接,后行星排太阳轮9与二号电机7为花键连接。According to the utility model, a planetary dual-mode oil-electric hybrid power system is provided, wherein the rear planetary row also includes a third sleeve 24, a
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型所述的行星式双模油电混联混合动力系统,相比现有的单模行星式混合动力系统,能实现并联模式,能获得更好的综合传动效率和整车燃油经济性。1. Compared with the existing single-mode planetary hybrid power system, the planetary dual-mode oil-electric hybrid power system described in this utility model can realize parallel mode, and can obtain better comprehensive transmission efficiency and vehicle fuel consumption. economy.
2.本实用新型所述的行星式双模油电混联混合动力系统,相对于现有的混合动力系统,结构简单、紧凑,所需安装空间较小,只有一个离合器,易于控制。2. Compared with the existing hybrid power system, the planetary dual-mode oil-electric hybrid power system described in the utility model has a simple and compact structure, requires less installation space, and has only one clutch, which is easy to control.
3.本实用新型所述的行星式双模油电混联混合动力系统可以实现电子无级变速功能,保证发动机工作在最佳燃油经济区,降低油耗。3. The planetary dual-mode oil-electric hybrid power system described in the utility model can realize the electronic stepless transmission function, ensure that the engine works in the best fuel economy zone, and reduce fuel consumption.
4.本实用新型所述的行星式双模油电混联混合动力系统可以实现纯电动启车模式,消除发动机的怠速油耗,提高整车燃油经济性。4. The planetary dual-mode oil-electric hybrid power system described in the utility model can realize the pure electric starting mode, eliminate the idling fuel consumption of the engine, and improve the fuel economy of the whole vehicle.
5.本实用新型所述的行星式双模油电混联混合动力系统可以实现车辆制动动能的回收,明显提高车辆的燃油经济性。5. The planetary dual-mode oil-electric hybrid power system described in the utility model can realize the recovery of vehicle braking kinetic energy and significantly improve the fuel economy of the vehicle.
6.本实用新型所述的行星式双模油电混联混合动力系统中的发动机和超级电容可以同时输出能量,提高了车辆的动力性能。6. The engine and the supercapacitor in the planetary dual-mode oil-electric hybrid power system described in the utility model can output energy at the same time, which improves the power performance of the vehicle.
7.本实用新型所述的行星式双模油电混联混合动力系统可以减少制动器的使用次数和强度,延长其使用寿命,降低其维修、保养费用。7. The planetary dual-mode oil-electric hybrid power system described in the utility model can reduce the use frequency and strength of the brake, prolong its service life, and reduce its repair and maintenance costs.
8.本实用新型所述的行星式双模油电混联混合动力系统可以选用较小功率的发动机满足车辆的正常行驶要求,减少有害气体排放量,减少对环境的污染。8. The planetary dual-mode oil-electric hybrid power system described in this utility model can use a relatively small power engine to meet the normal driving requirements of the vehicle, reduce harmful gas emissions, and reduce environmental pollution.
9.在选用相同动力源总成的条件下,本实用新型所述的行星式双模油电混联混合动力系统,相对于现有的混合动力系统,可以输出更大的驱动力矩,提供更好的整车动力性;在输出相同驱动力的条件下,本实用新型所述的行星式双模油电混联混合动力系统可以选用峰值转矩较小的二号电机,减小了系统对电机的依赖性。9. Under the condition of selecting the same power source assembly, the planetary dual-mode oil-electric hybrid power system described in the utility model can output a larger driving torque and provide more power than the existing hybrid power system. Good vehicle dynamics; under the condition of outputting the same driving force, the planetary dual-mode oil-electric hybrid power system described in the utility model can use the No. 2 motor with a smaller peak torque, which reduces the impact on the system Motor dependency.
10.本实用新型所述的行星式双模油电混联混合动力系统使用超级电容,能获得更大的输出功率,提高整车动力性,也能更有效的回收制动能量,明显提高整车燃油经济性。10. The planetary dual-mode oil-electric hybrid power system described in this utility model uses supercapacitors, which can obtain greater output power, improve the power performance of the vehicle, and can also recover braking energy more effectively, significantly improving the overall performance. car fuel economy.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是说明本实用新型所述的行星式双模油电混联混合动力系统结构组成与工作原理的示意图;Fig. 1 is a schematic diagram illustrating the structural composition and working principle of the planetary dual-mode oil-electric hybrid power system described in the present invention;
图2是说明本实用新型所述的行星式双模油电混联混合动力系统中前行星排结构组成的主视图;Fig. 2 is a front view illustrating the structure of the front planetary row in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图3是说明本实用新型所述的行星式双模油电混联混合动力系统中前行星排拆去齿圈套后的右视图;Fig. 3 is a right view illustrating that the front planetary row is removed from the ring gear sleeve in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图4是说明本实用新型所述的行星式双模油电混联混合动力系统中后行星排结构组成的主视图;Fig. 4 is a front view illustrating the structure of the rear planetary row in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图5是说明本实用新型所述的行星式双模油电混联混合动力系统中离合器的结构组成的主视图;Fig. 5 is a front view illustrating the structural composition of the clutch in the planetary dual-mode oil-electric hybrid system described in the present invention;
图6是说明本实用新型所述的行星式双模油电混联混合动力系统的结构组成的主视图;Fig. 6 is a front view illustrating the structural composition of the planetary dual-mode oil-electric hybrid power system described in the present invention;
图7是说明本实用新型所述的行星式双模油电混联混合动力系统中发动机的万有特性图;Fig. 7 is a diagram illustrating the universal characteristics of the engine in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图8是说明本实用新型所述的行星式双模油电混联混合动力系统中一号电机的万有特性图;Fig. 8 is a diagram illustrating the universal characteristics of the No. 1 motor in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图9是说明本实用新型所述的行星式双模油电混联混合动力系统中二号电机的万有特性图;Fig. 9 is a diagram illustrating the universal characteristics of the No. 2 motor in the planetary dual-mode oil-electric hybrid power system described in the present invention;
图中:1.发动机,2.一号电机,3.离合器,4.逆变器,5.超级电容,6.后行星排齿圈,7.二号电机,8.系统输出轴,9.后行星排太阳轮,10.后行星排行星架,11.前行星排齿圈,12.前行星排行星架,13.前行星排太阳轮,14.系统输入轴,15.一号垫片,16.前行星排行星轮,17.前行星排行星轮销轴,18.一号销轴套筒,19.一号套筒,20.前行星排齿圈套,21.前行星排行星架左侧,22.一号调整垫片,23.二号套筒,24.三号套筒,25.二号垫片,26.后行星排行星轮,27.后行星排行星轮销轴,28.二号销轴套筒,29.后行星排行星架右侧,30.二号调整垫片,31.四号套筒,32.机壳,33.环形活塞,34.密封圈,35.摩擦片,36.钢片,37.压盘,38.卡环,39.离合器毂,40.弹簧座,41.弹簧,42.小卡环,43.前行星排行星架左侧连接爪,A.进油孔。In the figure: 1. Engine, 2. No. 1 motor, 3. Clutch, 4. Inverter, 5. Supercapacitor, 6. Rear planetary gear ring, 7. No. 2 motor, 8. System output shaft, 9. Rear planet sun gear, 10. Rear planet carrier, 11. Front planet ring gear, 12. Front planet carrier, 13. Front planet sun gear, 14. System input shaft, 15. No.1 spacer , 16. Front planetary row planetary gear, 17. Front planetary row planetary pin shaft, 18. No. 1 pin sleeve, 19. No. 1 sleeve, 20. Front planetary row ring sleeve, 21. Front planetary row planet carrier Left side, 22. No. 1 adjusting gasket, 23. No. 2 sleeve, 24. No. 3 sleeve, 25. No. 2 spacer, 26. Rear planetary planetary gear, 27. Rear planetary planetary pin, 28. No. 2 pin sleeve, 29. The right side of the rear planetary planet carrier, 30. No. 2 adjusting gasket, 31. No. 4 sleeve, 32. Housing, 33. Ring piston, 34. Sealing ring, 35 .Friction plate, 36. Steel plate, 37. Pressure plate, 38. Snap ring, 39. Clutch hub, 40. Spring seat, 41. Spring, 42. Small snap ring, 43. Left connecting claw of front planetary carrier , A. Oil inlet hole.
具体实施方式Detailed ways
下面结合附图对本实用新型作详细的描述:Below in conjunction with accompanying drawing, the utility model is described in detail:
本实用新型的目的是提供一种新型油电混联式混合动力系统,即提供一种以双行星排作为机电耦合装置的油电混联式混合动力系统,以实现混联式混合动力系统的电子无级变速功能,控制发动机工作在最佳燃油经济区,提高整车燃油经济性,实现超低排放,同时克服目前混联混合动力汽车对电机依赖性大,需要大电机来提供足够的驱动力的缺点,另外,本实用新型所述的行星式双模油电混联混合动力系统由于离合器的加入,能完全实现并联模式,获得更优化的综合传动效率和整车燃油经济性。The purpose of this utility model is to provide a new type of hybrid power system, that is, to provide a kind of hybrid power system with double planetary row as the electromechanical coupling device, in order to realize the power of the hybrid power system The electronic continuously variable transmission function controls the engine to work in the best fuel economy zone, improves the fuel economy of the vehicle, and achieves ultra-low emissions. At the same time, it overcomes the current hybrid electric vehicle's dependence on the motor, which requires a large motor to provide sufficient drive In addition, the planetary dual-mode oil-electric hybrid power system described in the utility model can fully realize the parallel mode due to the addition of the clutch, and obtain more optimized comprehensive transmission efficiency and vehicle fuel economy.
参阅图1与图6,本实用新型所述的行星式双模油电混联混合动力系统主要由发动机1、一号电机2、离合器3、逆变器4、超级电容5、二号电机7、系统输出轴8、系统输入轴14、前行星排和后行星排组成。发动机1通过联轴器与系统输入轴14连接,一号电机2套装在系统输入轴14的左端上,一号电机2的右端与前行星排太阳轮13的左端为花键副连接,离合器3通过离合器毂39与前行星排太阳轮13的中部为花键副连接,前行星排套装在系统输入轴14的右端,系统输入轴14装入前行星排太阳轮13的中心孔内,系统输入轴14的右端凸缘段与前行星排行星架12的中心孔为过盈配合,前行星排通过前行星排齿圈套20的右端与系统输出轴8的左端为花键副连接,后行星排套装在系统输出轴8的左端,系统输出轴8的左端凸缘段与后行星排行星架10为过盈配合,二号电机7空套在系统输出轴8的右端,二号电机7的左端与后行星排太阳轮9的右端为花键副连接。此外,一号电机2和二号电机7分别通过电缆线与逆变器4连接,逆变器4通过电缆线与超级电容5连接。系统输入轴14、一号电机2、离合器3、前行星排、后行星排、二号电机7、系统输出轴8的回转轴线共线。Referring to Fig. 1 and Fig. 6, the planetary dual-mode oil-electric hybrid system described in the utility model is mainly composed of an engine 1, a No. 1
参阅图2、图3与图6,本实用新型所采用的前行星排主要由前行星排齿圈11、4个结构相同的前行星排行星轮16、前行星排太阳轮13、前行星排行星架12、一号套筒19、二号套筒23、一号调整垫片22、前行星排行星架左侧21、前行星排齿圈套20、4个结构相同的一号销轴套筒18、4个结构相同的前行星排行星轮销轴17与8个结构相同的一号垫片15组成。Referring to Fig. 2, Fig. 3 and Fig. 6, the front planetary row adopted by the utility model is mainly composed of the front planetary
4个结构相同的前行星排行星轮16分别通过前行星排行星轮销轴17均匀地分布在前行星排行星架12上,前行星排行星轮销轴17的大头端与前行星排行星架12的沉头孔为过盈配合,4个结构相同的前行星排行星轮16的回转轴线位于距前行星排行星架12回转轴线等半径的圆周上,4个结构相同的前行星排行星轮16的回转轴线和前行星排行星架12的回转轴线相平行,4个结构相同的前行星排行星轮16与4个结构相同的前行星排行星轮销轴17之间为转动连接,为了减小两者之间的摩擦,在两者之间安装有一号销轴套筒18为转动连接,安装在前行星排行星架12上的4个结构相同的前行星排行星轮16的外侧齿和前行星排齿圈11的内齿相啮合,4个结构相同的前行星排行星轮16的内侧齿和前行星排太阳轮13的齿相啮合。前行星排齿圈11的右端与前行星排齿圈套20的左端为花键副连接,前行星排齿圈套20中心孔的右端采用花键副与系统输出轴8的左端连接。前行星排行星架12与前行星排行星架左侧21组成一组合件,前行星排行星架左侧21与前行星排行星架12通过前行星排行星架左侧的连接爪43焊接成为一体。为了便于调整前行星排的轴向位置,在前行星排行星架左侧21上加装一号调整垫片22为螺栓连接,一号调整垫片22的中心孔套装在前行星排太阳轮13的左端为非接触连接。在前行星排行星轮16与前行星排行星架12及前行星排行星轮16与前行星排行星架左侧21的配合处的前行星排星轮销轴17上套装有一号垫片15,一号垫片15与前行星排行星轮销轴17之间为间隙配合。所述的安装有4个结构相同的前行星排行星轮16的前行星排行星架12的中心通孔与系统输入轴14的右端凸缘段为过盈配合。The four front planetary
参阅图1、图4与图6,本实用新型所采用的后行星排主要由后行星排齿圈6、4个结构相同的后行星排行星轮26、后行星排太阳轮9、后行星排行星架10、后行星排行星架右侧29、4个结构相同的二号销轴套筒28、八个结构相同的二号垫片25、4个结构相同的后行星排行星轮销轴27、三号套筒24、二号调整垫片30、四号套筒31组成。Referring to Fig. 1, Fig. 4 and Fig. 6, the rear planetary row adopted in the utility model is mainly composed of rear planetary
4个结构相同的后行星排行星轮26分别通过后行星排行星轮销轴27均匀地分布在后行星排行星架10上,后行星排行星轮销轴27的大头端与后行星排行星架9的沉头孔为过盈配合,4个结构相同的后行星排行星轮26的回转轴线是在距后行星排行星架9的回转轴线等半径的圆周上,4个结构相同的后行星排行星轮26的回转轴线和后行星排行星架10的回转轴线相平行,4个结构相同的后行星排行星轮26与4个结构相同的后行星排行星轮销轴27之间为转动连接,为了减小两者之间的摩擦,在两者之间安装有二号销轴套筒28为转动连接,安装在后行星排行星架10上的4个结构相同的后行星排行星轮26的外侧齿和后行星排齿圈6的内齿相啮合,4个结构相同的后行星排行星轮26的内侧齿和后行星排太阳轮9的齿相啮合。后行星排太阳轮9的右端与二号电机7的输出端为花键副连接。后行星排齿圈6通过焊接固连在机壳32上,且壳体32用于容纳整个系统。后行星排行星架10与后行星排行星架右侧29组成一组合件,后行星排行星架右侧29与后行星排行星架10通过后行星排行星架右侧29上的连接爪焊接成为一体。为了便于调整后行星排的轴向位置,在后行星排行星架右侧29上加装二号调整垫片30,后行星排行星架右侧29与二号调整垫片30为螺栓连接,二号调整垫片30空套在后行星排太阳轮9上,且二号调整垫片30的中心孔与后行星排太阳轮9同轴,在后行星排行星轮26与后行星排行星架10及后行星排行星轮26与后行星排行星架右侧29之间的后行星排行星轮销轴27上加装二号垫片25,二号垫片25与后行星排行星轮销轴27之间为转动连接。后行星排行星架10的左端内孔与系统输出轴8的左端大轴颈段为过盈配合。The four rear planetary
所述的系统输出轴8设置为阶梯轴。系统输出轴8的左端与前行星排齿圈套20的右端中心孔为花键副连接。系统输出轴8在后行星排太阳轮9的左端加工一大直径轴段,即凸缘段,凸缘段与后行星排行星架10的中心孔为过盈配合。系统输出轴8插入后行星排太阳轮9的中心孔内为转动连接,为减小接触表面的摩擦,在后行星排太阳轮9的两端分别加装三号套筒24和四号套筒31。所述的二号电机7空套在系统输出轴8的中段,即系统输出轴8插入二号电机7的中心孔内为转动连接。系统输出轴8的右端连接整车驱动桥,用于将动力输出。在系统输出轴8的回转轴线上从左到右加工一长盲孔,并在系统输出轴8上,即和后行星排太阳轮9配装部分沿径向加工2-3个和中轴线上的长盲孔相通的径向通孔,其作用是输送润滑油。The
参阅图5与图6,本实用新型所述的离合器3为一组合件,主要包括机壳32、环形活塞33、密封圈34、三个结构相同的摩擦片35、三个结构相同的钢片36、压盘37、卡环38、离合器毂39、弹簧底座40、四个结构相同的弹簧41、小卡环42。Referring to Fig. 5 and Fig. 6, the clutch 3 described in the utility model is an assembly, which mainly includes a casing 32, an
所述的离合器毂39为一环形元件,其中心孔加工有内花键,用于与前行星排太阳轮13的中段中空的花键轴连接。离合器毂39的外侧圆柱面上加工有等间距的三个花键槽,分别与三个结构相同的钢片36的内花键配合。所述的弹簧底座40也是一环形元件,弹簧底座40套装在离合器毂39中心孔的外侧圆柱面上,其中心孔与离合器毂39中心孔的外侧圆柱面为转动连接,为了限制弹簧底座40的位置,在离合器毂39中心孔的外侧圆柱面上加工了一卡环槽,装入小卡环42。在弹簧底座40上加工了四个均布的凹槽,四个结构相同的弹簧41依次放入凹槽内。所述的环形活塞33的中心孔套装在机壳32中心孔的外侧圆柱面上为滑动连接,机壳32套装在离合器毂39中心孔的外侧圆柱面上为转动连接,环形活塞33的左端面与机壳32右侧的环形槽形成环形液压油缸,在与机壳32中心孔壁相连接的左侧圆环壁上设置一个进油口A。为了保证环形活塞33与机壳32所形成的液压油缸的密封性能,在环形活塞33的外侧圆面上加工一个加装密封圈34的凹槽。在机壳32的内侧圆柱面上加工三个等距离的花键槽,分别与三个结构相同的摩擦片35的外花键配合。三个结构相同的摩擦片35与三个结构相同的钢片36为相间安装,摩擦片35与相邻的钢片36之间在通常情况下为间隙配合,只有当液压油被压入液压油缸,推动环形活塞33右移,并形成足够大的压紧力时,三个结构相同的摩擦片35与三个结构相同的钢片36才相互接触并压紧。The
所述的发动机1、一号电机2、二号电机7和超级电容5都选用已有产品,具体选型需结合整车基本参数和设计要求,详细说明参阅表1和表2。The engine 1, No. 1
表1 整车基本参数Table 1 Basic parameters of the vehicle
表2 设计要求Table 2 Design Requirements
所述的发动机1为整车的主要动力源,其功率大小需满足在平直路面上以最高车速巡航的动力性要求,如式(1)所示。式中,Pe为发动机1的需求功率,Va为行驶车速,ηt为传动效率,M为整车满载质量,g为重力加速度,fr为车辆的滚动阻力系数,ρa为空气密度,CD为空气阻力系数,A为车辆的迎风面积,i为坡度。The engine 1 is the main power source of the whole vehicle, and its power must meet the power requirements for cruising at the highest speed on a straight road, as shown in formula (1). In the formula, P e is the required power of the engine 1, V a is the driving speed, η t is the transmission efficiency, M is the full load mass of the vehicle, g is the acceleration of gravity, f r is the rolling resistance coefficient of the vehicle, and ρ a is the air density , C D is the air resistance coefficient, A is the windward area of the vehicle, and i is the slope.
参阅图7,此外,所述的发动机1的功率还要求大于目标循环工况的平均功率,以保证在行驶过程中的电量平衡,避免超级电容深度放电。根据表1所示的整车基本参数和表2所示的设计要求,所选发动机产品的主要参数如表3所示。该发动机的万有特性曲线图如图中所示。同时,根据发动机1的万有特性曲线图,选择发动机工作在高效区,即1100rpm到2200rpm。Referring to FIG. 7 , in addition, the power of the engine 1 is also required to be greater than the average power of the target cycle condition, so as to ensure the power balance during driving and avoid deep discharge of the supercapacitor. According to the basic parameters of the vehicle shown in Table 1 and the design requirements shown in Table 2, the main parameters of the selected engine products are shown in Table 3. The universal characteristic curve of the engine is shown in the figure. At the same time, according to the universal characteristic curve of the engine 1, the engine is selected to work in the high-efficiency zone, that is, 1100rpm to 2200rpm.
表3 发动机主要参数Table 3 Main parameters of the engine
参阅图8,所述的一号电机2用于在不同工况下解耦发动机1和车轮之间的转速,使发动机1的转速独立于车轮的转速,配合二号电机10对发动机1和车轮之间的转矩解耦,可以保证发动机1工作于高效区,以提高整车燃油经济性。Referring to Fig. 8, the No. 1
首先,对于一号电机2的转速关系,要求在车速为零,即前行星排行星架12的转速为零时,一号电机2的最大转速能够平衡发动机的最大工作转速,如式(2)所示。式中,ωMG1_max为一号电机12的最大转速,ωeexp为发动机1的最大工作转速,为2200rpm,k1为前行星排的特征参数,为前行星排齿圈3的齿数与前行星排太阳轮14的齿数之比。First, regarding the speed relationship of the No. 1
ωMG1_max≥k1ωeexp (2)ω MG1_max ≥ k 1 ω eexp (2)
其次,一号电机2的转矩与发动机1的转矩应满足如式(3)的关系,以保证一号电机2有足够的能力调整发动机1的转速。式中,Temax为发动机1的最大转矩,TMG1_max为一号电机2最大转速时的转矩。Secondly, the torque of the No. 1
Temax≤k1TMG1_max (3)T emax ≤ k 1 T MG1_max (3)
代入具体数值,所选一号电机2的主要参数如表4所示,其万有特性曲线图如图8中所示。Substituting specific values, the main parameters of the selected No. 1
表4 一号电机主要参数Table 4 Main parameters of No.1 motor
参阅图9,所述的二号电机7要求在极限加速工况中能够提供峰值功率,以保证整车的动力性能。据此,在极限加速工况中,首先计算得到发动机克服空气阻力、滚动阻力和爬坡阻力功率的剩余功率,如式(4),其中ti为发动机启机时刻时间,ta为加速终了时刻的时间,PeM为发动机通过EVT的机械路径传递到车轮的功率,Pr为阻力功率(等于空气阻力、滚动阻力之和爬坡阻力功率之和)。Referring to FIG. 9 , the No. 2
此外,需计算得到加速阻力功率Pacc,如式(5)所示。最终,二号电机7的功率等于加速阻力功率减去发动机剩余功率,如式(6)所示。In addition, the acceleration resistance power P acc needs to be calculated, as shown in formula (5). Finally, the power of the
Pm=Pacc-Pe,a (6)P m =P acc -P e,a (6)
式(5)中:δ为旋转质量换算系数,v为极限工况终了时刻的车速,为50km/h。In formula (5): δ is the rotation mass conversion coefficient, and v is the vehicle speed at the end of the limit working condition, which is 50km/h.
其次,二号电机7的最高转速还应满足整车最高车速的要求,如式(7)所示。式中,i2为后行星排所形成的固定速比,vmax为要求的最高车速,此处为70km/h,r为车轮滚动半径,id为主减速器减速比。Secondly, the maximum speed of the
最终,需根据车辆常运行的车速计算得到二号电机7的基速点,以保证二号电机常工作于效率较好的区域。综上,可以得到二号电机7的主要参数如表5所示,其万有特性曲线图如图9中所示。Finally, it is necessary to calculate the base speed point of the No. 2
表5 二号电机的主要参数Table 5 Main parameters of No. 2 motor
所述的超级电容5在功率方面,要求应具有足够的功率以满足车辆动力性的要求,即在指定的加速时间内,发动机1和超级电容5的功率之和应能够满足车辆极限工况的总功率需求。在能量方面,要求在极限工况下,在指定的加速时间内,超级电容5在允许的SOC放电范围内所能提供的能量应满足整个全负荷加速工况对超级电容能量需求,即加速工况中,超级电容5的能量为二号电机7所需求的总能量减去一号电机12所能提供的电能总量。按照以上要求所得的超级电容5的主要参数如表6所示。In terms of power, the
表6 超级电容主要参数Table 6 Main parameters of supercapacitors
参阅图1与图6,所述的一号电机2空套在系统输入轴14上,系统输入轴14插入一号电机2的空心轴内。所述的系统输入轴14插入前行星排太阳轮13的中心孔内为转动连接,为减小连接表面的摩擦阻力,在前行星排太阳轮13的两端分别加装一号套筒19和二号套筒23。系统输入轴14的右端加工为大直径轴,与前行星排行星架12的中心孔为过盈配合。在系统输入轴14的回转轴线上从右到左加工一长盲孔,并在系统输入轴14上,即和前行星排太阳轮13配装部分沿径向加工2-3个和中轴线上的长盲孔相通的径向通孔,其作用是输送润滑油。Referring to FIG. 1 and FIG. 6 , the No. 1
此外,所述的逆变器4按照一号电机2和二号电机7的电压等级选择。所述的一号电机2的三个接头分别通过电缆线连接逆变器4的三个交流电输出/输出接头x、y、z,逆变器4的正负极接头分别采用电缆线与超级电容5的正负极连接,二号电机7的三个接头采用电缆线分别与逆变器4的另外三个交流电输入/输出接头x’、y’、z’连接。In addition, the inverter 4 is selected according to the voltage levels of the No. 1
本实用新型所述的行星式双模油电混联混合动力系统的工作模式如下表中所示:The working mode of the planetary dual-mode oil-electric hybrid system described in the utility model is shown in the following table:
1.纯电动模式1. Pure electric mode
纯电动模式主要用于启动车辆。此模式下,驱动车辆所需能量全部来自超级电容5,由二号电机7转化为机械能,经后行星排的减速增扭作用后,输出到整车驱动桥。Pure electric mode is mainly used to start the vehicle. In this mode, all the energy required to drive the vehicle comes from the
2.电子无级变速模式2. Electronic continuously variable speed mode
电子无级变速模式又可分为发动机1单独驱动和联合驱动两种子模式。这两种子模式的共同特征是:此时离合器3分离,发动机1输出功率一部分经过前行星排,由机械路径输出到整车驱动桥,另一部分经过前行星排,由一号电机2转化为电功率,再由二号电机7转化为机械功率输出到整车驱动桥。两种子模式的区别是:发动机1单独驱动模式下,全部动力来自发动机1,而联合驱动模式下,部分动力来自超级电容5。The electronic continuously variable transmission mode can be further divided into two sub-modes of engine 1 independent drive and joint drive. The common features of these two sub-modes are: at this time, the clutch 3 is disengaged, and part of the output power of the engine 1 passes through the front planetary row, and is output to the drive axle of the vehicle through a mechanical path, and the other part passes through the front planetary row, and is converted into electric power by the No. 1
两种子模式的划分主要是根据发动机1优化工作曲线的最大输出功率。当整车需求功率小于发动机1优化工作曲线的最大功率时,处于发动机1单独驱动模式,全部动力来自发动机1,并控制发动机1工作于优化工作曲线上,获得较好的燃油经济性;当整车需求功率大于发动机1优化工作曲线的最大功率时,发动机1工作在优化曲线最大功率点上,不足的整车需求功率由超级电容5补足。The division of the two sub-modes is mainly based on the maximum output power of the optimized working curve of the engine 1 . When the required power of the whole vehicle is less than the maximum power of the optimized working curve of the engine 1, it is in the single driving mode of the engine 1, and all the power comes from the engine 1, and the engine 1 is controlled to work on the optimized working curve to obtain better fuel economy; When the required power of the vehicle is greater than the maximum power of the optimized working curve of the engine 1, the engine 1 works at the maximum power point of the optimized curve, and the insufficient required power of the whole vehicle is supplemented by the
3.并联模式3. Parallel mode
当车速较高时,离合器3接合,前行星排太阳13轮锁死,整个前行星排相当于一个固定速比,此时发动机1输出的功率全部流经机械路径输出到整车驱动桥,具有较高的传动效率,同时又能将发动机1控制在高效区域,具有较高热效率。When the vehicle speed is high, the clutch 3 is engaged, the
4.再生制动模式4. Regenerative braking mode
再生制动模式根据汽车的状态,分为二号电机7制动和联合制动两种情况。According to the status of the vehicle, the regenerative braking mode can be divided into two situations: No. 2
在非紧急制动的情况下,并且车速高于某一限定值时,进入再生制动模式。若此时的需求制动转矩小于二号电机7所能提供的最大制动转矩,便由二号电机10单独制动,所回收的再生制动能量存储于超级电容5中。若需求的制动转矩大于二号电机10所能提供的最大制动转矩,便由二号电机10和机械制动器联合制动,一部分能量由二号电机7回收,储存于超级电容中,另一部分能量由机械制动器以热能的形式耗散。In the case of non-emergency braking, and the vehicle speed is higher than a certain limit value, it enters the regenerative braking mode. If the required braking torque at this time is less than the maximum braking torque that the No. 2
行星式双模混联混合动力系统的原理特点:The principle and characteristics of the planetary dual-mode hybrid system:
1.整车控制器根据车速及加速踏板的位置/节气门的开度(也可以综合考虑需求功率值),将以保证发动机1工作在最佳效率区域,同时保证超级电容5中具有一定的能量储备(为加速或急加速时使用)为前提,通过调整一号电机2转速与二号电机7的输出转矩,在发动机1与二号电机7之间合理分配需求转矩。1. The vehicle controller will ensure that the engine 1 works in the best efficiency area according to the vehicle speed and the position of the accelerator pedal/throttle opening (the required power value can also be considered comprehensively), and at the same time ensure that the
2.这里的一号电机2的功能为调整发动机1的转速于最佳的转速区域,即把发动机1的转速和车轮的转速相解耦,但值得注意的是,由于一号电机2的最高转速的限制,只能在一定程度的解除车速对发动机转速的限制。2. The function of the No. 1
3.二号电机7具有高转矩输出特性可以增加或补充整车驱动桥上来自于发动机1的转矩以满足路面转矩需求,即把发动机1的转矩输出从路面需求转矩中解耦出来,解除了发动机1与整车的驱动轴之间因为机械连接而引起的路面需求扭矩对发动机1转矩的限制。3. No. 2
4.这种行星式双模混联混合动力系统能获得较大的力矩传动比,减小了转矩解耦要求对二号电机7的转矩要求,从而可以选择峰值转矩较小,即尺寸较小的二号电机7,更易于布置于整车。4. This planetary dual-mode hybrid power system can obtain a larger torque transmission ratio, which reduces the torque requirement for the
5.根据车速的高低,选择离合器3的接合、分离状态。当离合器3分离后,该行星式双模混联混合动力系统可以实现完全的并联模式,此时发动机1的功率直接从机械路径输出,保证了较高的传动效率。5. According to the level of the vehicle speed, select the engagement and disengagement state of the clutch 3. When the clutch 3 is disengaged, the planetary dual-mode hybrid power system can realize a complete parallel mode. At this time, the power of the engine 1 is directly output from the mechanical path, which ensures high transmission efficiency.
因此,在保证整车在足够的动力性要求的前提下,发动机1可以运行于最佳效率的燃油经济性区域,获得更高的燃油经济性和排放特性,而且这种行星式双模混联混合动力系统可以使整车对发动机最大扭矩或最大功率的需求降低,从而在整车动力总成参数设计时,减小了对发动机1的尺寸要求,使对发动机1的选择和设计获得了更大的自由度,此外,离合器3的加入丰富了系统的工作模式,可以使系统在不同的运行工况下获得最佳的综合效率。Therefore, on the premise of ensuring sufficient power requirements for the whole vehicle, the engine 1 can operate in the fuel economy region with the best efficiency, and obtain higher fuel economy and emission characteristics, and this planetary dual-mode hybrid The hybrid power system can reduce the vehicle's demand for the maximum torque or maximum power of the engine, thereby reducing the size requirements for the engine 1 when designing the powertrain parameters of the vehicle, and making the selection and design of the engine 1 more efficient. In addition, the addition of clutch 3 enriches the working modes of the system, enabling the system to obtain the best overall efficiency under different operating conditions.
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