CN203245655U - Numerical control double-shaft drilling and milling power head for machining valve body - Google Patents
Numerical control double-shaft drilling and milling power head for machining valve body Download PDFInfo
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- 238000003801 milling Methods 0.000 title claims abstract description 137
- 238000005553 drilling Methods 0.000 title claims abstract description 59
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Abstract
本实用新型涉及一种阀门阀体加工数控双轴钻铣动力头,方滑枕安装在滑枕座上,方滑枕前端联接铣轴架支撑转盘,铣轴架支撑转盘上对称安装有两个铣轴架,两个铣轴架偏心孔上各套接有钻铣轴,方滑枕后端联接主轴箱,主轴箱另一端联接差速进给箱,差速进给箱联接伺服电机,在主轴箱的上端通过联接体联接有主轴交流变频电机,电机相对一侧的拨叉油缸联接在主轴箱上,主轴箱的下端联接有电机架,电机架联接伺服电机,主轴穿过方滑枕,主轴的一端联接在铣轴架支撑转盘上,另一端联接在主轴箱内,主轴的中心套接有芯轴。本实用新型可配置刀库以达到高效安全的目的,与旋转工作台配合使用可完成一次装夹多方位加工。
The utility model relates to a numerically controlled double-axis drilling and milling power head for processing a valve body. A square ram is installed on a ram seat. The milling shaft frame, the eccentric holes of the two milling shaft frames are respectively sleeved with drilling and milling shafts, the rear end of the square ram is connected to the headstock, the other end of the headstock is connected to the differential feed box, and the differential feed box is connected to the servo motor. The upper end of the spindle box is connected with the spindle AC frequency conversion motor through the connecting body, the shift fork oil cylinder on the opposite side of the motor is connected with the spindle box, the lower end of the spindle box is connected with the motor frame, the motor frame is connected with the servo motor, and the spindle passes through the square ram. One end of the main shaft is connected on the supporting turntable of the milling spindle frame, and the other end is connected in the headstock, and the center of the main shaft is sleeved with a mandrel. The utility model can be equipped with a tool magazine to achieve the purpose of high efficiency and safety, and can be used in conjunction with the rotary worktable to complete multi-directional processing in one clamping.
Description
技术领域: Technical field:
本实用新型涉及一种阀门阀体加工数控双轴钻铣动力头。主要是加工阀体毛坯浇注口及法兰表面粗加工、法兰螺栓孔钻削的数控钻铣复合加工动力头,本实用新型适合加工的阀门阀体有:闸阀、截止阀、止回阀、蝶阀、减压阀等带有法兰的泵阀体零件。 The utility model relates to a numerical control double-axis drilling and milling power head for valve body processing. It is mainly used to process the casting port of the valve body blank and the rough machining of the flange surface, and the CNC drilling and milling compound processing power head for flange bolt hole drilling. The valve body suitable for processing by the utility model includes: gate valve, globe valve, check valve, Pump body parts with flanges such as butterfly valves and pressure reducing valves. the
背景技术: Background technique:
目前国内中大型阀门铸造还是以砂模铸造为主,毛坯浇注口大多是手工乙炔切割,切口高度不均匀及表面硬度高,用车削加工工艺主要缺点是车刀是断续切削,刀具承受冲击载荷大,容易崩刃,机床损害程度也大。现在阀体中法兰采用椭圆形状比较多,大多数也是采用车削加工工艺,这样基本都处在断续切削,加工时间长、表面质量差,车削完成后还要上摇臂钻钻法兰螺栓孔,钻孔效率和精度都有很大限制。 At present, the casting of medium and large valves in China is still dominated by sand casting. Most of the blank sprues are cut by hand with acetylene, the height of the cut is uneven and the surface hardness is high. The main disadvantage of the turning process is that the turning tool is intermittent cutting, and the tool bears the impact load. Large, it is easy to chip, and the damage to the machine tool is also large. At present, the flanges in the valve body are more elliptical, and most of them are processed by turning, which is basically in intermittent cutting, with long processing time and poor surface quality. After the turning is completed, the flange bolts must be drilled with a rocker Hole, drilling efficiency and accuracy are very limited. the
实用新型内容: Utility model content:
本实用新型介于上述传统工艺技术的不足,提供一种数控双轴钻铣动力头。可配置刀库进行自动换刀,与旋转工作台配合使用可完成一次装夹多方位加工。与数控双滑块动力头配合使用,可使阀体毛坯粗、精加工工序完全分开,提高刀具耐用度及工件精度。实现上述目的的技术方案如下: The utility model provides a numerically controlled two-axis drilling and milling power head due to the shortcomings of the above-mentioned traditional technology. The tool magazine can be configured for automatic tool change, and it can be used in conjunction with the rotary table to complete multi-directional machining in one clamping. Used in conjunction with the CNC double-slider power head, the rough and finish machining processes of the valve body can be completely separated, and the durability of the tool and the precision of the workpiece can be improved. The technical scheme for realizing the above-mentioned purpose is as follows:
阀门阀体加工数控双轴钻铣动力头,包括滑枕座20、方滑枕21、主轴箱24、差速进给箱30、拨叉油缸41,方滑枕21安装在滑枕座20上,方滑枕21后端联接主轴箱24,主轴箱24另一端联接差速进给箱 30,差速进给箱30联接伺服电机73,在主轴箱24的上端通过联接体46联接有主轴交流变频电机47,电机相对一侧的拨叉油缸41联接在主轴箱24上,主轴箱24的下端联接有电机架88,电机架88联接伺服电机86,主轴23穿过方滑枕21,一端联接在主轴箱24内,主轴23的中心内套接有芯轴22,拨叉油缸41内具有拨叉块44,其特征在于:还包括铣轴架支撑转盘17,方滑枕21前端联接铣轴架支撑转盘17,主轴23的另一端联接在铣轴架支撑转盘17上,铣轴架支撑转盘17上具有对称的两个内孔,每个内孔内放置铣轴架2,铣轴架2上具有偏心孔,偏心孔上各套接有钻铣轴1,钻铣轴1的中心设有锥孔,锥孔的后端设置有刀具自动拉刀机构16。
Valve body processing CNC dual-axis drilling and milling power head, including
铣削进给运动由铣轴架支撑转盘17或铣轴架2旋转完成,也可由铣轴架支撑转盘17、铣轴架2联动旋转完成。
The milling feed motion is completed by the rotation of the milling
优选的,铣轴架2内具有第三轴承15,钻铣轴1通过第三轴承15固定在铣轴架2上,自动拉刀机构16后端设有松刀油缸8,钻铣轴1中部设有第二齿轮4,第二齿轮4套接在钻铣轴1上,铣轴架支撑转盘17内对称的还设置有第一齿轮轴7,第一齿轮轴7上套接有第一齿轮3,第二齿轮4与第一齿轮3啮合,带动钻铣轴1旋转,第一齿轮轴7的后端套接有轴承18,用来固定第一齿轮轴7和第一齿轮3,钻铣轴上设有刀具中心内冷出水孔,铣轴架2后端面安装有第一蜗轮6,第一蜗轮6上连接有第二蜗杆91,第一蜗轮6与第二蜗杆91啮合带动铣轴架2旋转,两个钻铣轴2各装一把刀具,实现同步旋转加工,每个第二蜗杆91的轴向两端连接有第二十二轴承93,每个第二蜗杆91各驱动一个铣轴 架旋转。
Preferably, there is a third bearing 15 in the
两个钻铣轴2旋转进行进给运动,带动芯轴22通过差速进给箱30来实现驱动及运动速度的控制。
The two drilling and
优选的,铣轴架支撑转盘17中部还固定有第一锥齿轮轴48、第二锥齿轮轴49,第一锥齿轮轴48上套接有第九轴承52,第二锥齿轮轴49上套接有第八轴承51,第二蜗杆91上还套接有第二锥齿轮92,第一锥齿轮轴48、第二锥齿轮轴49用来带动第二锥齿轮92;每个第二蜗杆91的相邻的一端分别固定第二锥齿轮92,第二锥齿轮92带动第二蜗杆91旋转。
Preferably, a first
优选的,主轴交流变频电机47上具有输出第四轴40,输出第四轴40上安装了高低速机构,高速旋转由第九齿轮39、第十一齿轮43组成,低速旋转由第八齿轮38、第十齿轮42组成,高低速切换由拨叉油缸41经拨叉块44带动第十齿轮42、第十一齿轮43在第四轴40上移动完成。移动完成的过程实现钻铣轴1的高低速旋转运动。
Preferably, there is an output
钻铣轴1的中心的锥孔为7:24标准锥孔。
The taper hole at the center of the drilling and
本实用新型可实现三轴联动加工。 The utility model can realize three-axis linkage processing. the
本实用新型采用模块化设计,装配、检测、维修方便。 The utility model adopts a modular design, which is convenient for assembly, detection and maintenance. the
本实用新型可配置刀库以达到高效安全的目的,与旋转工作台配合使用可完成一次装夹多方位加工。 The utility model can be equipped with a tool magazine to achieve the purpose of high efficiency and safety, and can be used in conjunction with the rotary worktable to complete multi-directional processing in one clamping. the
附图说明: Description of drawings:
图1为本实用新型整体外观图。 Fig. 1 is the overall appearance diagram of the utility model. the
图2为图1的局部放大图。 FIG. 2 is a partially enlarged view of FIG. 1 . the
图3为图1的局部放大图。 FIG. 3 is a partially enlarged view of FIG. 1 . the
图4为本实用新型主剖视图。 Fig. 4 is a main sectional view of the utility model. the
图5为图4的局部放大图。 FIG. 5 is a partially enlarged view of FIG. 4 . the
图6为图4的局部放大图。 FIG. 6 is a partially enlarged view of FIG. 4 . the
图7为本实用新型俯剖视图。 Fig. 7 is a top sectional view of the utility model. the
图8为图7的局部放大图。 FIG. 8 is a partially enlarged view of FIG. 7 . the
图9为图7的局部放大图。 FIG. 9 is a partially enlarged view of FIG. 7 . the
图10为图7中A-A方向剖视图。 Fig. 10 is a sectional view along A-A direction in Fig. 7 . the
图11为图4中B-B方向剖视图。 Fig. 11 is a cross-sectional view along B-B in Fig. 4 . the
图12为图4中C-C方向剖视图。 Fig. 12 is a sectional view along C-C direction in Fig. 4 . the
附图序号说明:钻铣轴1、铣轴架2、第一齿轮3、第二齿轮4、第一轴承5、第一蜗轮6、第一齿轮轴7、松刀油缸8、第二齿轮轴9、前盖10、第二轴承11、连接套12、滑枕盖13、连接轴14、第三轴承15、刀具自动拉刀机构16、铣轴架支撑转盘17、第四轴承18、第三齿轮19、滑枕座20、方滑枕21、芯轴22、主轴23、主轴箱24、第四齿轮25、第二蜗轮26、第五轴承27、第一轴28、第五齿轮29、差速进给箱30、第一轴套31、第六轴承32、第二轴33、第六齿轮34、第七齿轮35、第三轴36、第七轴承37、第八齿轮38、第九齿轮39、第四轴40、拨叉油缸41、第十齿轮42、第十一齿轮43、拨叉块44、第二十三轴承45、连接体46、主轴交流变频电机47、第一锥齿轮轴48、第二锥齿轮轴49、第一锥齿轮50、第八轴承51、第九轴承52、第十轴承53、滚珠丝杆54、滚珠丝杆座55、第十一轴承56、第十二轴承57、第十三轴承58、调整斜铁59、 第十四轴承60、第五轴61、第十五轴承62、第十二齿轮63、差速体64、轴65、第十三齿轮66、第十六轴承67、第十四齿轮68、第十五齿轮69、第十六齿轮70、第十七轴承71、箱盖72、伺服电机73、第十七齿轮74、第十八轴承75、第三齿轮轴76、第十九轴承77、第二十轴承78、第四齿轮轴79、第二轴套80、伺服电机81、第一同步带轮82、同步带83、第二同步带轮84、箱体85、伺服电机86、联轴器87、电机架88、第一蜗杆89、第二十一轴承90、第二蜗杆91、第二锥齿轮92、第二十二轴承93。
Description of the serial numbers of the attached drawings: drilling and milling
具体实施方式: Detailed ways:
下面结合附图对本实用新型做详细的说明。除本实用新型的发明点外,其余的技术与现有技术相同。 Below in conjunction with accompanying drawing, the utility model is described in detail. Except the inventive point of the present utility model, all the other technologies are identical with the prior art. the
阀门阀体加工数控双轴钻铣动力头,包括滑枕座20、方滑枕21、铣轴架2、铣轴架支撑转盘17、主轴箱24、差速进给箱30、钻铣轴1、主轴23,方滑枕21安装在滑枕座20上,方滑枕21前端联接铣轴架支撑转盘17,铣轴架支撑转盘17上对称安装有两个铣轴架2,铣轴架2上具有偏心孔,偏心孔上各套接有钻铣轴1,方滑枕21后端联接主轴箱24,主轴箱24另一端联接差速进给箱30,差速进给箱30联接伺服电机73,在主轴箱24的上端通过联接体46联接有主轴交流变频电机47,电机相对一侧的拨叉油缸41联接在主轴箱24上,主轴箱24的下端联接有电机架88,电机架88联接伺服电机86,主轴23穿过方滑枕21,主轴23的一端联接在铣轴架支撑转盘17上,另一端联接在主轴箱24内,主轴的中心内套接有芯轴22。 Valve body processing CNC dual-axis drilling and milling power head, including ram seat 20, square ram 21, milling shaft frame 2, milling shaft frame supporting turntable 17, spindle box 24, differential feed box 30, drilling and milling shaft 1 , the main shaft 23, the square ram 21 is installed on the ram seat 20, the front end of the square ram 21 is connected to the milling shaft support turntable 17, and two milling shaft supports 2 and the milling shaft support 2 are symmetrically installed on the milling shaft support turntable 17 There is an eccentric hole on the eccentric hole, each of which is sleeved with a drilling and milling shaft 1, the rear end of the square ram 21 is connected to the headstock 24, the other end of the headstock 24 is connected to the differential feed box 30, and the differential feed box 30 is connected to the servo motor 73, the upper end of the main shaft box 24 is connected with the main shaft AC frequency conversion motor 47 through the coupling body 46, the shift fork oil cylinder 41 on the opposite side of the motor is connected with the main shaft box 24, the lower end of the main shaft box 24 is connected with the motor frame 88, the motor frame 88 Connect the servo motor 86, the main shaft 23 passes through the square ram 21, one end of the main shaft 23 is connected on the milling shaft support rotating disk 17, and the other end is connected in the main shaft box 24, and the center of the main shaft is sleeved with the mandrel 22. the
钻铣轴1通过第三轴承15固定在铣轴架2上,钻铣轴1前端设有7:24标准锥孔及刀具自动拉刀机构16,后端设有松刀油缸8,钻铣轴1中部设有第二齿轮4与第一齿轮3,第二齿轮4与第一齿轮3啮合带动钻铣轴1旋转,钻铣轴上设有刀具中心内冷出水孔(图中未示出),铣轴架2布置在铣轴架支撑转盘17内孔内,前端外圆用铜套支承径向定位,后端用第一轴承5定位联接,铣轴架2设有偏心孔,用以安装钻铣轴1,铣轴架2后端面安装有第一蜗轮6,第一蜗轮6与第二蜗杆91啮合带动铣轴架2旋转,铣轴架2上具有中心内孔,中心内孔内配有第四轴承18,用来固定第一齿轮轴7和第一齿轮3,两个钻铣轴2旋转进行进给运动,带动芯轴22通过差速进给箱30来实现驱动及运动速度的控制,两个钻铣轴2各装一把刀具,实现同步运转加工,铣轴架支撑转盘17与主轴23定位联接,铣轴架支撑转盘17上对称布置有铣轴架2,铣轴架支撑转盘17上具有两个第二蜗杆91,两个第二蜗杆91对称布置,第二蜗杆91与第二十二轴承93定位联接各驱动一个铣轴架旋转,铣轴架支撑转盘17中部分别用第九轴承52、第八轴承51固定第一锥齿轮轴48、第二锥齿轮轴49,第一锥齿轮轴48、第二锥齿轮轴49用来带动第二锥齿轮92;两个第二蜗杆91的一端分别固定第二锥齿轮92,第二锥齿轮92带动第二蜗杆91旋转。
The drilling and milling
方滑枕21设置在滑枕座20方槽内,滑枕座20与滑枕盖13定位固定,滑枕座20方槽内设有调整斜铁59,用以调整方滑枕21与滑枕座20的间隙,方滑枕21内设有主轴23,主轴23上具有内孔,主轴23通过前后主轴第十三轴承58定位联接,主轴23前端用第十二轴承57联 接有第三齿轮19,用来过渡第二齿轮轴9到第一齿轮轴7的旋转,第二齿轮轴9用第二轴承11定位联接在方滑枕21的前盖10上,芯轴22、第一锥齿轮50用第十一轴承56定位联接在主轴23内孔上,方滑枕21上具有滚珠丝杆座55、滚珠丝杆54,滚珠丝杆座55固定在方滑枕21上,滚珠丝杆54通过第十轴承53定位联接在滑枕座20上,滚珠丝杆座55用滚珠丝杆螺母固定联接,箱体85上固定有伺服电机81,伺服电机81上固定有第二同步带轮84,用同步带83将第一同步带轮82、第二同步带轮84联接,主轴交流变频电机47通过连接体46与主轴箱24定位联接,第四轴40、第三轴36、第二轴33、第一轴28、第一轴套31、第一蜗杆89分别用第五轴承27、第十四轴承60、第六轴承32、第七轴承37、第二十三轴承45与主轴箱24定位联接,第五齿轮29、第六齿轮34、第七齿轮35、第八齿轮38、第九齿轮39、第四齿轮25、第二蜗轮26分别与第一轴28、第二轴33、第三轴36、第一轴套31联接,第一轴套31与主轴23联接,在主轴交流变频电机47输出第四轴40上安排了高低速机构,高速旋转由第九齿轮39、第十一43组成,低速旋转由第八齿轮38、第十齿轮42组成,高低速切换由拨叉油缸41经拨叉块44带动第十齿轮42、第十一齿轮43在第四轴40上移动完成,从而实现钻铣轴1的高低速旋转运动,高低速机构满足不同的加工速度要求,主轴箱24底部一端安装有电机架88用来固定伺服电机86,伺服电机86用联轴器87与第一蜗杆89联接,第一蜗杆89用第二十一轴承90固定在主轴箱24上,第二轴33用连接套12、连接轴14将第二齿轮轴9联接。滚珠丝杆54旋转时带动方滑枕22做水平移动,方滑枕21内部 主轴转矩由尾部的第一轴套31输入,可减少主轴前轴承偏心载荷;采用方滑枕21结构主要可实现水平进给力矩中心与刀具回转中心重合,改善切削震动及侧翻距。
The
差速体64通过第十八轴承75与差速进给箱30联接,差速体64上安装有四个轴65、四组齿轮,分别为第十六齿轮70、第十三齿轮66、第十四齿轮68、第十二齿轮63,第四齿轮轴79用第二十轴承78与差速进给箱30联接,第三齿轮轴76用第十九轴承77与第四齿轮轴79联接,轴61支撑齿轮66、齿轮68、齿轮69,齿轮74与伺服电机73固定,伺服电机73用箱盖72固定在差速进给箱30上,第四齿轮轴79与第一轴套31联接,第三齿轮轴76与第二轴套80联接,第三齿轮轴76的转速为铣轴架支撑转盘17的转速和伺服电机73经齿轮减速后的转速之和,再经第二轴套80、芯轴22传到第一锥齿轮50上,此时第二锥齿轮轴49被铣轴架支撑转盘17带动旋转用来抵消铣轴架支撑转盘17传到第三齿轮轴76的转速。也就是第一锥齿轮50实际为伺服电机73通过齿轮减速后传到芯轴22的转速,来满足结构要求。
The
本阀门阀体加工数控双轴钻铣动力头铣削原理:铣刀锥柄与钻铣轴1内锥孔配合,完成铣削主切削运动。铣削进给运动由铣轴架支撑转盘17旋转完成,也可与铣轴架2联动合成旋转进给,进给量由伺服电机73、86通过数控系统控制。铣削圆径大小由铣轴架2作旋转运动来控制钻铣轴的位置,具体的位置由伺服电机73通过数控系统控制。铣削深度由方滑枕21水平运动完成,进给深度由伺服电机81通过数控系统控制。
The milling principle of the CNC dual-axis drilling and milling power head for valve body processing: the taper shank of the milling cutter cooperates with the inner taper hole of the drilling and milling
本阀门阀体加工数控双轴钻铣动力头钻削原理:钻头锥柄与钻铣轴1内锥孔配合,完成钻削主切削运动。钻削进给运动由方滑枕21水平运动完成,进给量由伺服电机81通过数控系统控制。钻头位置由铣轴架2和铣轴架支撑转盘17旋转合成完成,具体位置分别由伺服电机73、86通过数控系统控制。
The principle of the valve body processing numerical control dual-axis drilling and milling power head: the taper shank of the drill bit cooperates with the inner taper hole of the drilling and milling
本阀门阀体加工数控双轴钻铣动力头主切削运动与进给机构运动说明如下: The description of main cutting motion and feed mechanism motion of CNC dual-axis drilling and milling power head for valve body processing is as follows:
钻铣轴1主切削运动:钻铣轴1旋转运动:由主轴交流变频电机47通过齿轮42、43、35、38、39、34,经过第二轴33、连接套12、连接轴14、第二齿轮轴9、第三齿轮19、第一齿轮轴7、第一齿轮3、第二齿轮4带动钻铣轴1旋转,转速为无极变速,由变频器驱动主轴交流变频电机47控制。
Drilling and milling
铣轴架2旋转进给运动:由伺服电机73通过第十七齿轮74、第十五69经轴61进入差速机构,由轴61带动齿轮68、70旋转,此时由轴65带动差速体64旋转,在经第十二齿轮63、第三齿轮轴76、第二轴套80、芯轴22、第一锥齿轮50、第二锥齿轮轴49、第一锥齿轮轴48、第二锥齿轮92,带动两个第二蜗杆91旋转,再经第二蜗杆91各带动一个第一蜗轮6旋转,从而实现两个铣轴架2旋转进给运动,旋转速度由驱动器驱动伺服电机73控制。
Milling
铣削进给运动由铣轴架支撑转盘17或铣轴架2旋转完成,也可由铣轴架支撑转盘17、铣轴架2联动旋转完成。
The milling feed motion is completed by the rotation of the milling
钻铣轴1水平进给机构:由伺服电机81通过第二同步带轮84、同 步带83、第一同步带轮82带动滚珠丝杆4旋转,再经滚珠丝杆座55带动方滑枕21水平移动,由于方滑枕21、铣轴架支撑转盘17、铣轴架2、钻铣轴1为同步移动结构,从而实现钻铣轴1水平进给运动,移动速度由驱动器驱动伺服电机69控制。
Drilling and milling
铣轴架支撑转盘17旋转进给运动:由伺服电机86通过第一蜗杆89带动第二蜗轮26、第四齿轮25、第五齿轮29、第一轴套31、主轴23旋转完成,从而实现铣轴架支撑转盘17旋转进给运动,旋转速度由驱动器驱动伺服电机86控制。
The milling shaft frame supports the rotary feed movement of the turntable 17: the
以上仅为本实用新型实施例的较佳实施例而已,并不用以限制本实用新型实施例,凡在本实用新型实施例的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型实施例的保护范围内。 The above is only a preferred embodiment of the utility model embodiment, and is not intended to limit the utility model embodiment. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model embodiment, All should be included in the protection scope of the embodiments of the present utility model. the
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CN103170865A (en) * | 2013-03-11 | 2013-06-26 | 温州思拓机械有限公司 | Valve body machining numerical control double-spindle drilling and milling power head |
CN103737415A (en) * | 2013-11-25 | 2014-04-23 | 无锡京华重工装备制造有限公司 | Locating structure of ball screw support |
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CN103170865A (en) * | 2013-03-11 | 2013-06-26 | 温州思拓机械有限公司 | Valve body machining numerical control double-spindle drilling and milling power head |
CN103170865B (en) * | 2013-03-11 | 2016-02-10 | 温州思拓机械有限公司 | Valve processing numerical-control double-shaft bores milling unit head |
CN103737415A (en) * | 2013-11-25 | 2014-04-23 | 无锡京华重工装备制造有限公司 | Locating structure of ball screw support |
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