CN202919018U - Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine - Google Patents
Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine Download PDFInfo
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- CN202919018U CN202919018U CN 201220562502 CN201220562502U CN202919018U CN 202919018 U CN202919018 U CN 202919018U CN 201220562502 CN201220562502 CN 201220562502 CN 201220562502 U CN201220562502 U CN 201220562502U CN 202919018 U CN202919018 U CN 202919018U
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- tobacco
- pipe tobacco
- cut tobacco
- cyclone separator
- separator
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Abstract
The utility model discloses a stand-alone on-line tobacco stem-cut tobacco separating and recycling system of a cigarette making machine, comprising a receiving hopper, a tower type separator, a cyclone separator, and a blowing/suction fan, wherein the blowing port of the blowing/suction fan is connected with the lower side part of the tower type separator through a blowing pipe, the discharge port of the receiving hopper is formed on the blowing pipe, the cut tobacco discharge port is connected with the feeding port of the cyclone separator through a pipeline segment, and the suction port of the blowing/suction fan is connected with the admission port of the cyclone separator through a suction pipe. According to different weights of cut tobacco and tobacco stem at rated humidity, pretty light qualified cut tobacco and pretty heavy tobacco stem are separated by air flow, the recycled cut tobacco is continuously sent to a cut tobacco vibrating trough on the cigarette making machine body to be directly recycled in time, and the separated cut tobacco is little in moisture loss and fragrance loss and can be directly recycled so that cut tobacco consumption of the cigarette making machine is reduced, environment is protected and economic efficiency of an enterprise is improved.
Description
Technical field
The utility model belongs to the production of cigarettes technical field, relates in particular to for the cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system on cigarette production line.
Background technology
At present, contain 20 ~ 30% the finished product of having an appointment in the offal that the cigarette machine that the whole nation each large production of cigarettes factory uses is discharged and to use pipe tobacco, part cigar mill is collected together this offal and concentrates the selection by winnowing recycling by the concentrated dust-removing pipeline, can cause like this scattering and disappearing of isolated moisture in cut tobacco and fragrance, and high-grade pipe tobacco degradation is used; Raw material as reconstituted tobacoo after part cigar mill reclaim to concentrate uses, and part cigar mill has so not only increased logistics cost, and caused a large amount of wastings of resources and huge economic loss as garbage disposal.
The utility model content
The utility model provides a kind of cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system in order to solve weak point of the prior art.
for solving the problems of the technologies described above, the utility model adopts following technical scheme: cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, the pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a pipe joint road, cyclone separator top and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel.
The feed opening of described cyclone separator is connected with tremie pipe, and the pipe tobacco that the tremie pipe lower end extend into cigarette machine shakes in groove, and tremie pipe is provided with the impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors.
The CD-ROM drive motor of described electric blower and drive motors are connected with respectively frequency converter.Adjust the rotating speed of the drive motors of electric blower and impeller gate valve by frequency converter, thereby realize that stalk and silk segregation ratio and discharging speed are adjustable.
Described tower type separator inwall is provided with the air-flow barrier plate, and the air-flow barrier plate in tower type separator forms the "the" shape fan from top to bottom and returns the formula passage.Making the stalk label of winding return the formula passage with pipe tobacco the "the" shape fan thoroughly separates.
adopt technique scheme, receiving hopper will be through the offal of cigarette machine first separation, tobacco mixture is sent in blower, under the blowing effect of electric blower, offal, tobacco mixture enters in tower type separator through blower, offal and tobacco mixture swirling eddy and being confused back under the effect of formula passage in tower type separator, thoroughly separate, the offal that proportion is larger relies on gravity fall to discharge by the offal discharging opening and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator by pipe tobacco discharging opening and pipeline under the effect of air-flow, under the air draught effect of cyclone separator and electric blower, the fall pipe tobacco that drops into cigarette machine by tremie pipe of pipe tobacco shakes in groove, the cigarette foam that proportion is less is sucked out cyclone separator, reclaim by aspiration channel.
The pipe tobacco of the utility model after the cigarette machine fuselage shakes groove as the interpolation point of pipe tobacco, not only do not affect the original working method of cigarette machine, and realized that isolated pipe tobacco evenly adds, and recycles, and reduced the consumption of cigarette machine pipe tobacco; Tower type separator is realized the first separation of offal, pipe tobacco, and then realizes pipe tobacco by cyclone separator.The secondary separation of cigarette foam has taken into full account the qualified requirement of reclaiming again pipe tobacco, has improved the quality of separating and recovering pipe tobacco;
The moisture content of cigar mill's finished cut tobacco is about 13%, the utility model utilizes the difference of offal and pipe tobacco proportion on principle, simple and compact for structure, the impeller gate valve adopts mechanical structure, when guaranteeing sealing, security, stability, realized the continuous blanking of pipe tobacco, and then continuing of having guaranteed to separate carries out.Tower type separator and cyclone separator all adopt stainless steel to make, and there is no consumable accessory, and be reliable and secure, easy for installation.
The utility model separates by the scene, has realized that offal separates with the pipe tobacco unit, and the pipe tobacco on-the-spot function of adding has guaranteed pipe tobacco and the uniformity of producing cigarette batch, has reduced simultaneously the consumption of cigarette machine pipe tobacco; Because in time interpolation pipe tobacco is separated at the scene, reduced scattering and disappearing of moisture in cut tobacco and fragrance, improved the utilization rate of pipe tobacco, reduce logistics cost, improved the performance of enterprises; The utility model uses electric blower cleverly, and pipe tobacco, offal mixture are flowed in the passage of almost sealing, has greatly reduced scattering and disappearing of moisture and fragrance; Electric blower adopts VFC, realizes that the optimal separation of offal and pipe tobacco is separated with controlled.
The difference of the utility model weight under specified humidity according to pipe tobacco and offal; utilize qualified pipe tobacco that air-flow will be lighter and heavier offal to separate; and the pipe tobacco of delivering to the cigarette machine fuselage of the pipe tobacco after reclaiming shakes in groove; in time directly recycle; the moisture of pipe tobacco and fragrance scatter and disappear few, and the high-grade finished cut tobacco of separating directly recycles, and have reduced the consumption of cigarette machine pipe tobacco; protect environment, improved the economic benefit of enterprise.
Description of drawings
Fig. 1 is structural representation of the present utility model.
The specific embodiment
as shown in Figure 1, cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system of the present utility model, comprise receiving hopper 1, tower type separator 2, cyclone separator 3 and electric blower 4, the blowing mouth of electric blower 4 is connected with the following side of tower type separator 2 by blower 5, the discharging opening of receiving hopper 1 is located on blower 5, the top of tower type separator 2 and bottom are respectively equipped with pipe tobacco discharging opening 6 and offal discharging opening 7, pipe tobacco discharging opening 6 is connected with the charging aperture of cyclone separator 3 by a pipe joint road 8, cyclone separator 3 tops and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower 4 is connected with the air entry of cyclone separator 3 by aspiration channel 9.
The feed opening of cyclone separator 3 is connected with tremie pipe 11, and the pipe tobacco that tremie pipe 11 lower ends extend into cigarette machine shakes in groove 10, and tremie pipe 11 is provided with impeller gate valve 12, and the power drive end of impeller gate valve 12 is connected with drive motors 13.The CD-ROM drive motor of electric blower 4 and drive motors 4 are connected with respectively frequency converter 14 and frequency converter 17.Tower type separator 2 inwalls are provided with air-flow barrier plate 15, form from top to bottom in barrier plate 14 and are confused back formula "the" shape gas channel 16.
when work is used, receiving hopper 1 is with the offal of cigarette machine through first separation, tobacco mixture is sent in blower 5, under the blowing effect of electric blower 4, offal, tobacco mixture enters in tower type separator 2 through blower 5, offal and tobacco mixture are at the interior swirling eddy of tower type separator 2 and being confused back under the effect of formula passage 16, thoroughly separate, the offal that proportion is larger relies on gravity fall to discharge by offal discharging opening 7 and focuses on, the pipe tobacco that proportion is less upwards enters into cyclone separator 3 by pipe tobacco discharging opening 6 and pipeline 8 under the effect of air-flow, under the air draught effect of cyclone separator 3 and electric blower 4, pipe tobacco falls, drive motors 13 is controlled impeller gate valve 12, pipe tobacco is transported to the pipe tobacco less cigarette foam of the interior proportion of groove 10 that shakes is sucked out cyclone separator 3, reclaim by aspiration channel 9.
Take the ZJ17 cigarette making and tipping machine as example, the stalk of kicking out of per minute is signed tobacco mixture material 525 grams (i.e. 7000 gram x7.5%=525 grams), calculate according to 20% pipe tobacco in mixed material, separable 105 gram pipe tobaccos per minute, be per minutely can consume less the pipe tobacco of 105 cigarettes, every kilogram of finished cut tobacco is according to 50 yuan of calculating, cigarette machine is by 2 classes of system operations, and per tour reduces pipe tobacco every day and consumes 75.6 kilograms according to operation in 6 hours, amount to 3780 yuan of cashes, annual operation 200 days, annual consumption reduction is amounted to 75.6 ten thousand yuan of RMB, remarkable in economical benefits, invest little, instant effect.
Claims (4)
1. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system, it is characterized in that: comprise receiving hopper, tower type separator, cyclone separator and electric blower, the blowing mouth of electric blower is connected with the following side of tower type separator by blower, the discharging opening of receiving hopper is located on blower, the top of tower type separator and bottom are respectively equipped with pipe tobacco discharging opening and offal discharging opening, the pipe tobacco discharging opening is connected with the charging aperture of cyclone separator by a pipe joint road, cyclone separator top and bottom are respectively equipped with air entry and feed opening, the inlet scoop of electric blower is connected with the air entry of cyclone separator by aspiration channel.
2. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system according to claim 1, it is characterized in that: the feed opening of described cyclone separator is connected with tremie pipe, the pipe tobacco that the tremie pipe lower end extend into cigarette machine shakes in groove, tremie pipe is provided with the impeller gate valve, and the power drive end of impeller gate valve is connected with drive motors.
3. cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery system according to claim 2, it is characterized in that: the drive motors of the CD-ROM drive motor of described electric blower and impeller gate valve is connected with respectively frequency converter.
4. according to claim 1 and 2 or 3 described cigarette machine stand-alone type offal pipe tobacco ON-LINE SEPARATION recovery systems, it is characterized in that: described tower type separator inwall is provided with the air-flow barrier plate, and the air-flow barrier plate in tower type separator forms the "the" shape fan from top to bottom and returns the formula passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562502 CN202919018U (en) | 2012-10-30 | 2012-10-30 | Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220562502 CN202919018U (en) | 2012-10-30 | 2012-10-30 | Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine |
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| Publication Number | Publication Date |
|---|---|
| CN202919018U true CN202919018U (en) | 2013-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220562502 Expired - Lifetime CN202919018U (en) | 2012-10-30 | 2012-10-30 | Stand-alone on-line tobacco stem-cut tobacco separating and recycling system of cigarette making machine |
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| CN (1) | CN202919018U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102894476A (en) * | 2012-10-30 | 2013-01-30 | 郑州格兰高环境工程有限公司 | Single type tobacco stem and shred online separating and recovering system of cigarette making machine |
| CN103263076A (en) * | 2013-05-16 | 2013-08-28 | 湖南中烟工业有限责任公司 | Device for recovering tobacco from leaf-containing stems through grinding and separation |
| CN103521364A (en) * | 2013-10-22 | 2014-01-22 | 广东中烟工业有限责任公司 | Wind power separating type device for recycling tobacco shreds in sliver rejecting objects |
| CN105396782A (en) * | 2015-11-04 | 2016-03-16 | 智思控股集团有限公司 | Method and device for efficiently winnowing tobacco shreds |
| CN106604652A (en) * | 2014-09-03 | 2017-04-26 | 埃德尔过滤技术有限公司 | Device and method for recovering tobacco particles from exhaust air flows of cigarette-making machines |
| CN108554816A (en) * | 2018-04-25 | 2018-09-21 | 济源市中特陶瓷材料有限公司 | A kind of energy-efficient pneumatic separation machine for producing alumina powder |
| CN108866875A (en) * | 2018-08-02 | 2018-11-23 | 金思宇 | A kind of graphene fiber dust-extraction unit |
| CN110479604A (en) * | 2019-07-08 | 2019-11-22 | 红云红河烟草(集团)有限责任公司 | A kind of cold bed outlet two-stage parallel connection obstructs recyclable device containing silk |
-
2012
- 2012-10-30 CN CN 201220562502 patent/CN202919018U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102894476A (en) * | 2012-10-30 | 2013-01-30 | 郑州格兰高环境工程有限公司 | Single type tobacco stem and shred online separating and recovering system of cigarette making machine |
| CN102894476B (en) * | 2012-10-30 | 2015-06-17 | 郑州格兰高环境工程有限公司 | Recovering system of single type tobacco stem and shred online separating |
| CN103263076A (en) * | 2013-05-16 | 2013-08-28 | 湖南中烟工业有限责任公司 | Device for recovering tobacco from leaf-containing stems through grinding and separation |
| CN103521364A (en) * | 2013-10-22 | 2014-01-22 | 广东中烟工业有限责任公司 | Wind power separating type device for recycling tobacco shreds in sliver rejecting objects |
| CN106604652A (en) * | 2014-09-03 | 2017-04-26 | 埃德尔过滤技术有限公司 | Device and method for recovering tobacco particles from exhaust air flows of cigarette-making machines |
| CN105396782A (en) * | 2015-11-04 | 2016-03-16 | 智思控股集团有限公司 | Method and device for efficiently winnowing tobacco shreds |
| CN105396782B (en) * | 2015-11-04 | 2017-09-22 | 智思控股集团有限公司 | Efficient pipe tobacco wind selection method and equipment |
| CN108554816A (en) * | 2018-04-25 | 2018-09-21 | 济源市中特陶瓷材料有限公司 | A kind of energy-efficient pneumatic separation machine for producing alumina powder |
| CN108866875A (en) * | 2018-08-02 | 2018-11-23 | 金思宇 | A kind of graphene fiber dust-extraction unit |
| CN110479604A (en) * | 2019-07-08 | 2019-11-22 | 红云红河烟草(集团)有限责任公司 | A kind of cold bed outlet two-stage parallel connection obstructs recyclable device containing silk |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130508 |