CN202867682U - Bidirectional elastic damper based on polymer material - Google Patents
Bidirectional elastic damper based on polymer material Download PDFInfo
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- 230000002457 bidirectional effect Effects 0.000 title claims description 5
- 239000002861 polymer material Substances 0.000 title abstract description 18
- 238000013016 damping Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 8
- 229920000642 polymer Polymers 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 5
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Abstract
一种基于高分子材料的双向弹性阻尼器,包括活塞缸组件,其包括活塞杆(3)和带有后盖(5)的缸筒(4),活塞杆穿过缸筒底部前盖(9)的杆孔伸进缸筒阻尼腔(6),活塞杆的前端为活塞(7),活塞杆后杆端设有关节轴承,后盖上设有连接铰杆,接铰杆杆端也设有关节轴承,活塞缸组件的缸筒内的活塞前腔和后腔充满高分子阻尼材料,缸筒外身设有散热结构,其为多条环状凸楞。本实用新型可提高输电杆塔在台风、地震等自然灾害环境下的安全性与可靠性,为电网在恶劣环境下安全、稳定地运行提供有力保障。
A two-way elastic damper based on polymer materials, including a piston-cylinder assembly, which includes a piston rod (3) and a cylinder (4) with a rear cover (5), the piston rod passes through the bottom of the cylinder and the front cover (9 ) into the cylinder damping cavity (6), the front end of the piston rod is the piston (7), the rear rod end of the piston rod is provided with a joint bearing, the rear cover is provided with a connecting hinge rod, and the rod end of the connecting rod is also provided with There are joint bearings, the front chamber and the rear chamber of the piston in the cylinder of the piston-cylinder assembly are filled with polymer damping materials, and the outer body of the cylinder is provided with a heat dissipation structure, which is a plurality of annular convex corrugations. The utility model can improve the safety and reliability of the power transmission tower under natural disaster environments such as typhoons and earthquakes, and provides a strong guarantee for the safe and stable operation of the power grid under harsh environments.
Description
技术领域 technical field
本实用新型涉及一种阻尼器,尤其是涉及一种基于具有非常高的粘性、强压缩性高分子材料的双向弹性阻尼器。 The utility model relates to a damper, in particular to a two-way elastic damper based on very high viscosity and strong compressibility polymer material. the
背景技术 Background technique
目前流体阻尼器基于空隙流动的原理,通过调节变截面孔隙的大小,从而调节阻尼系数的取值范围,具有较好的减振耗能效果。而且,近年来以磁流变液为代表的智能材料的出现为阻尼技术的发展注入了新的生机,它将屈服流体阻尼技术与主动控制的策略相结合,已经逐渐在各种减振领域发挥了很大的应用价值,但是目前市场上磁流变液阻尼器件绝大多数都需要电源控制,而且往往需要稳定的低压直流电源。另一方面,由于台风、地震等灾害的破坏作用往往事先难以预测估计,而此阻尼器性能的有效发挥又能很大程度依赖于外界控制系统的决策和驱动,因此对整个系统都有非常高的要求。这使得这种阻尼器在输电杆塔方面的应用一直难以实现突破性的进展。 At present, the fluid damper is based on the principle of pore flow, and by adjusting the size of the pores with variable cross-section, thereby adjusting the value range of the damping coefficient, it has a better effect of vibration reduction and energy consumption. Moreover, in recent years, the emergence of smart materials represented by magnetorheological fluids has injected new vitality into the development of damping technology. It combines yield fluid damping technology with active control strategies and has gradually played a role in various vibration reduction fields. However, most of the magnetorheological fluid damping devices currently on the market require power control, and often require a stable low-voltage DC power supply. On the other hand, since the destructive effects of disasters such as typhoons and earthquakes are often difficult to predict in advance, and the effective performance of this damper can largely depend on the decision-making and driving of the external control system, it has a very high impact on the entire system. requirements. This makes it difficult to achieve a breakthrough in the application of this damper in transmission towers. the
现有的基于流体的阻尼器,由于是通过往机壳内冲入粘性流体、利用粘性流体的流动阻力来获得阻尼效果,因此,粘性流体成了必须的介质。粘性流体的引入,使得为整个装置设计防止流体泄漏的密封部件成为必须的环节,然而,无论密封的多么好,也必然会导致附着在机体上的流体等泄漏到外部。因此,要使流体漏量真正地达到零,实际上近乎不可能。 In the existing fluid-based dampers, the damping effect is obtained by pouring viscous fluid into the casing and utilizing the flow resistance of the viscous fluid, so the viscous fluid becomes a necessary medium. The introduction of viscous fluid makes it necessary to design sealing parts for the entire device to prevent fluid leakage. However, no matter how good the sealing is, it will inevitably cause the fluid attached to the body to leak to the outside. Therefore, it is practically impossible to achieve zero fluid leakage. the
从另一方面来讲,虽然流体漏量达到零实际上近乎不可能,但为更好地满足实用要求,则势必使流体漏量无限地趋近于零,这就必须得提高密封结构的精度。然而,存在的问题是:密封结构的精度越高,使得成本大幅提高,这样就很大程度地限制了其广泛的应用。此外,如要在不提高密封精度的情况下满足密封要求,则势必要加大密封的紧固力。但是,密封紧固力越大,摩擦力越大,使得阻尼器的滑动性受阻,也对阻尼器产生了不良影响。因此,现有的基于粘性流体的阻尼器,存在着不仅其用途有限、而且无法避免其制造成本大幅增加的问题。 On the other hand, although it is almost impossible for the fluid leakage to reach zero, in order to better meet the practical requirements, the fluid leakage will inevitably approach zero indefinitely, which requires the improvement of the precision of the sealing structure. . However, there is a problem that the higher the precision of the sealing structure, the higher the cost, which greatly limits its wide application. In addition, in order to meet the sealing requirements without improving the sealing accuracy, it is necessary to increase the tightening force of the seal. However, the greater the seal tightening force, the greater the frictional force, hindering the slidability of the damper and adversely affecting the damper. Therefore, the existing dampers based on viscous fluids not only have limited applications, but also cannot avoid the problem of greatly increasing their manufacturing costs. the
为弥补现有的基于粘性流体阻尼器的泄漏的缺点,现在已经公知的有将气体冲入气缸内的气体阻尼器。但是,如果该气体阻尼器也漏气的话,则阻尼器几乎 达不到阻尼效果,而且,要完全防止粒子极小的气体等的泄漏比防止流体泄漏更加困难。因此,这种气体阻尼器,即便结构上没有缺陷,但因存在漏气问题而极大地限制了其应用环境。此外,气体阻尼器,因气体等的压缩性强等原因,具有灵敏度差于油阻尼器的特性。 In order to remedy the disadvantages of existing dampers based on viscous fluids, gas dampers are known which flush gas into the cylinder. However, if the gas damper also leaks, the damper will hardly achieve the damping effect, and it is more difficult to completely prevent the leakage of gas with extremely small particles than the fluid leakage. Therefore, even if the gas damper has no structural defects, its application environment is greatly limited due to the problem of gas leakage. In addition, the gas damper has a characteristic that the sensitivity is inferior to that of the oil damper due to the strong compressibility of gas or the like. the
综上所述,现有技术的现状是:基于流体的阻尼器使用寿命较长,可以获得较大的阻尼力,但其因泄漏而引起的成本大幅提升问题,大大限制了其广泛应用的前景;气体阻尼器存在使用寿命短、灵敏度较差等问题。 To sum up, the status quo of the existing technology is: the fluid-based damper has a long service life and can obtain a large damping force, but its cost is greatly increased due to leakage, which greatly limits the prospect of its wide application ; The gas damper has problems such as short service life and poor sensitivity. the
另外,现有的基于流体的阻尼器的散热性能不好,会使流体温度上升、粘性改变阻尼力下降。 In addition, the existing fluid-based dampers have poor heat dissipation performance, which will cause the temperature of the fluid to rise and the viscosity to change and the damping force to decrease. the
实用新型内容 Utility model content
本实用新型所要解决的技术问题,就是提供一种散热性能良好无需粘性流体或气体的,可以获得期望的阻尼力的基于高分子材料应用于输电杆塔的双向弹性阻尼器。 The technical problem to be solved by the utility model is to provide a two-way elastic damper based on polymer materials applied to power transmission towers, which has good heat dissipation performance and does not require viscous fluid or gas, and can obtain desired damping force. the
解决上述技术问题,本实用新型采用的解决方案如下: To solve the problems of the technologies described above, the solution adopted by the utility model is as follows:
一种基于高分子材料的双向弹性阻尼器,包括活塞缸组件,其特征是:所述的活塞缸组件包括活塞杆3和带有后盖5的缸筒4,活塞杆3穿过缸筒底部前盖9的杆孔伸进缸筒阻尼腔6,活塞杆3的前端为活塞7,在缸筒4前盖9还设有活塞杆护套2,活塞杆3后杆端设有关节轴承,后盖5上设有连接铰杆,杆端也设有关节轴承,所述的活塞缸组件的缸筒内的活塞前腔和后腔充满高分子阻尼材料。
A two-way elastic damper based on polymer materials, including a piston-cylinder assembly, is characterized in that: the piston-cylinder assembly includes a
所述的缸筒外身设有散热结构,其为缸筒外身设有多条环状凸楞。 The outer body of the cylinder is provided with a heat dissipation structure, which is provided with a plurality of ring-shaped corrugations on the outer body of the cylinder. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,其中,所述的高分子材料是一种高分子弹性阻尼体材料,即:纤维增强型粘弹性聚合物基复合材料。它由粘弹性基体和具有高弹性模量的纤维夹杂组成。它在一定受力状态下,既具有粘性液体消耗能量的特性,又具有弹性固体材料存贮能量的特性。当它产生动态应力或应变时,有一部分能量被转化为热能而耗散掉,而另一部分能量以势能的形式储备起来,通过将振动机械能转变为其它能量而达到耗能吸振的目的。 The utility model provides a two-way elastic damper based on a polymer material, wherein the polymer material is a polymer elastic damping body material, that is, a fiber-reinforced viscoelastic polymer-based composite material. It consists of a viscoelastic matrix and fiber inclusions with high elastic modulus. Under a certain stress state, it not only has the characteristics of viscous liquid to consume energy, but also has the characteristics of elastic solid material to store energy. When it produces dynamic stress or strain, part of the energy is converted into heat energy and dissipated, while the other part of energy is stored in the form of potential energy, and the purpose of energy consumption and vibration absorption is achieved by converting vibration mechanical energy into other energy. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,其中,弹性阻尼体高分子材料,具有非常高的粘性、强压缩性、良好的化学惰性、抗老化性能。基于 弹性阻尼体高分子材料的阻尼器,在性能上要明显优于现有的基于粘性流体的阻尼器,能有效地消减各种频率、振幅的振动,同时能迅速吸收激扰型冲击能量,使得其能够广泛应用于各种工况下,并且能够取得很好的阻尼效果。 The utility model provides a two-way elastic damper based on polymer materials, wherein the polymer material of the elastic damping body has very high viscosity, strong compressibility, good chemical inertness, and anti-aging performance. The damper based on elastic damping body polymer material is obviously superior to the existing damper based on viscous fluid in performance, can effectively reduce the vibration of various frequencies and amplitudes, and can quickly absorb the exciting impact energy, making It can be widely used in various working conditions and can achieve good damping effect. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,其弹性阻尼材料具备可压缩性,并具有强粘弹性的特征,在极小的位移内即可产生等同于大功率弹簧产生的弹性势能,因此对于普通液压阻尼器无法解决的风载等高幅低频振动以及外部干扰引起的高频低幅振动,均可起到明显的减振作用,具备弹簧拉杆和液压阻尼器共同使用所产生的双重效果。 The two-way elastic damper based on polymer material provided by the utility model has compressibility and strong viscoelasticity, and the elastic potential energy equivalent to that produced by a high-power spring can be generated within a very small displacement. , so it can play an obvious damping effect on high-amplitude low-frequency vibrations such as wind loads that cannot be solved by ordinary hydraulic dampers and high-frequency low-amplitude vibrations caused by external disturbances. double effect. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,为充分发挥阻尼材料的高粘性和强压缩性,阻尼器整体采用结构简单,容易安装的缸筒结构。 The bidirectional elastic damper based on the polymer material provided by the utility model, in order to give full play to the high viscosity and strong compressibility of the damping material, the overall damper adopts a cylinder structure with simple structure and easy installation. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,为使得阻尼腔与高粘性阻尼介质瞬间产生极大的摩擦力使冲击动能迅速转化为热能快速释放,整体结构中的缸筒外壁设有散热结构。 The two-way elastic damper based on polymer material provided by the utility model, in order to make the damping chamber and the high-viscosity damping medium instantly generate a huge friction force so that the impact kinetic energy can be quickly converted into heat energy and released quickly, the outer wall of the cylinder in the overall structure is equipped with heat dissipation structure. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,为保障阻尼器工作在恶劣环境中时,用于进出阻尼腔内部的部分活塞杆不被锈蚀,在缸体结构外设有活塞杆护套结构,并采用沉头螺钉与缸筒相连接。 The utility model provides a two-way elastic damper based on polymer materials. In order to ensure that the piston rod used to enter and exit the damping chamber is not corroded when the damper works in a harsh environment, a piston rod guard is provided outside the cylinder structure. The sleeve structure is connected with the cylinder by countersunk screws. the
本实用新型提供的基于高分子材料的双向弹性阻尼器,为保障阻尼器现场安装方便,在阻尼器两端设有杆端关节轴承,用来补偿现场安装过程中较小的安装误差,为阻尼器在较好的工况下工作提供保障条件。 The utility model provides a two-way elastic damper based on polymer materials. In order to ensure the convenience of on-site installation of the damper, rod-end joint bearings are provided at both ends of the damper to compensate for small installation errors in the on-site installation process. Provides guarantee conditions for the device to work under better working conditions. the
实用新型有益效果:本实用新型提供的基于高分子材料的双向弹性阻尼器,具有如下特点:(1)吸能比大,效率高,能在极小的位移内获得高效减振耗能效果;(2)速度响应范围宽,动态响应时间短;(3)抗老化能力强,使其能够长时间地应用于输电杆塔所在的自然环境;(4)对激扰型能量突变和低幅高频与高幅低频的振动都能有效控制,有效降低普通振动引起的关键连接部位的间隙变化;(5)巨大的分子量和极高的分子粘度,使密封较普通液压油更可靠,不易泄漏。(6)不需要外界控制系统的决策和驱动,使其能够适应输电杆塔所受到的随机性自然灾害。 Beneficial effects of the utility model: the bidirectional elastic damper based on polymer materials provided by the utility model has the following characteristics: (1) The energy absorption ratio is large, the efficiency is high, and the effect of high-efficiency vibration reduction and energy consumption can be obtained within a very small displacement; (2) The speed response range is wide, and the dynamic response time is short; (3) The anti-aging ability is strong, so that it can be used in the natural environment where the transmission tower is located for a long time; (4) For exciting energy mutation and low amplitude high frequency Both high-amplitude and low-frequency vibration can be effectively controlled, effectively reducing the gap change of key joints caused by ordinary vibration; (5) The huge molecular weight and extremely high molecular viscosity make the seal more reliable than ordinary hydraulic oil and less likely to leak. (6) It does not require the decision-making and driving of the external control system, so that it can adapt to the random natural disasters suffered by the transmission tower. the
附图说明 Description of drawings
图1为基于高分子材料的双向弹性阻尼器基本结构示意图; Figure 1 is a schematic diagram of the basic structure of a two-way elastic damper based on polymer materials;
图2为图1的A部放大图。 Fig. 2 is an enlarged view of part A of Fig. 1 . the
图中:1为杆端关节轴承 2为活塞杆护套 3为活塞杆 4为带散热片的缸筒 5为缸筒后盖 6为阻尼腔 7为活塞 8为高分子阻尼材料 9为缸筒前盖。
In the figure: 1 is the rod end joint bearing 2 is the
具体实施方式 Detailed ways
如图1所示,本实用新型提供的基于高分子材料的双向弹性阻尼器,包括活塞缸组件,活塞缸组件具体包括活塞杆3和带有后盖5的缸筒4,活塞杆3穿过缸筒底部前盖9的杆孔伸进缸筒阻尼腔6,活塞杆3的前端为活塞7,在缸筒4前盖9还设有活塞杆护套2,并采用沉头螺钉与缸筒相连接,活塞杆3后杆端设有关节轴承,后盖5上设有连接铰杆,杆端也设有关节轴承,活塞缸组件的缸筒内的活塞前腔和后腔充满高分子阻尼材料,缸筒外身设有散热结构,其为缸筒外身设有多条环状凸楞。
As shown in Figure 1, the two-way elastic damper based on polymer materials provided by the utility model includes a piston-cylinder assembly, which specifically includes a
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104153476A (en) * | 2014-05-30 | 2014-11-19 | 重庆大学 | Piston type damper filled with saturated sand |
CN109372940A (en) * | 2018-11-30 | 2019-02-22 | 重庆怡之驰机械有限公司 | The mounting bracket of gasoline engine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104153476A (en) * | 2014-05-30 | 2014-11-19 | 重庆大学 | Piston type damper filled with saturated sand |
CN109372940A (en) * | 2018-11-30 | 2019-02-22 | 重庆怡之驰机械有限公司 | The mounting bracket of gasoline engine |
CN109372940B (en) * | 2018-11-30 | 2020-05-05 | 重庆怡之驰机械有限公司 | Mounting bracket for gasoline engine |
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