CN202764188U - Water temperature control device of air-cooled extruder - Google Patents
Water temperature control device of air-cooled extruder Download PDFInfo
- Publication number
- CN202764188U CN202764188U CN2012203851399U CN201220385139U CN202764188U CN 202764188 U CN202764188 U CN 202764188U CN 2012203851399 U CN2012203851399 U CN 2012203851399U CN 201220385139 U CN201220385139 U CN 201220385139U CN 202764188 U CN202764188 U CN 202764188U
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- Prior art keywords
- water
- extruder
- control device
- radiator
- cooled
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- Expired - Fee Related
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92971—Fluids, e.g. for temperature control or of environment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a water temperature control device of an air-cooled extruder. The extruder is connected with an air-cooled radiator through a pipe. Radiating fins are arranged at the bottom of the radiator, and a fan is arranged above the radiating fins. A control device for controlling rotation speed of the fan is arranged on the radiator. The difference between the water temperature control device of the air-cooled extruder and a conventional water temperature control device is that the original plate-type heat exchanger is replaced by the air-cooled radiator, external circulating water is replaced by the fan, and accordingly an external circulating water circulation system is omitted. The water temperature control device keeps the advantages as the conventional device, namely internal circulating water of the extruder is still in closed circulation, so that quality of the internal circulating water can be guaranteed; and further overcomes all defects of the conventional device, namely overcomes defects that the external circulating water circulation system is high in energy consumption and water usage, low in heat exchange efficiency and high in investment, the conventional radiator is easy to be blocked, and the like.
Description
Technical field
The utility model relates to a kind of device that belongs to the interior circulating water temperature of control extruder of machinery manufacturing technology field, particularly a kind of air-cooled extruder water temperature control device.
Background technology
The extruder water temperature control device mainly is the water-cooled water temperature control device at present.So-called water-cooled water temperature control device refers to that the interior recirculated water (passing into the recirculated cooling water of extruder) of extruder water temperature control device does not directly contact with outer circulation water (passing into the cooling water that plate type heat exchanger is interior circulating water cooling), and the heat exchange of internal and external circulating water is finished by plate type heat exchanger.The advantage of this water temperature control device is that recirculated water can adopt demineralized water and sealing and circulating in the extruder, and the cooling water of extruding machine road is less scaling, makes extruder be in for a long time good heat exchange state.Its shortcoming mainly contain following some: 1, this heat exchange mode heat exchange efficiency is lower.Outer circulation water is interior circulating water cooling by heat exchanger, and outer circulation water must be through twice heat exchange again by being installed in outdoor open cooling tower cooling.2, because the outer circulation hydromining is lowered the temperature with open cooling tower, water directly with extraneous contact, so outer circulation water water quality is relatively poor, thereby causes radiator fouling even obstruction, further reduces heat exchange efficiency.3, outer circulation water pump house generally from extruder away from, the outer circulation water lines is long, pipe decreases large, pump head high (general 40 meters) except needs are equipped to water pump, also need be equipped with back water pump, so power consumption is large in addition.4, the open cooling tower water rate of wafing is high, and outer circulation damage by water consumption is large, generally about 3%.5, pump house needs special station and pond (minute water feeder and back pool), not only need be equipped to water pump, also need be equipped with back water pump, and pipeline is long in addition, and the investment of outer circulation water circulation system is large.
The utility model content
The purpose of this utility model is to provide a kind of air-cooled extruder water temperature control device, can solve that existing water-cooled extruder water temperature control device and outer circulation water system power consumption are high, water content consumption is large, heat exchange efficiency is low and easily stops up and problem that the circulation investment is large.
For achieving the above object, technical solutions of the utility model are realized:
A kind of air-cooled extruder water temperature control device, extruder is connected with radiator by pipeline, and described radiator is fan-cooled radiator.
Wherein, the bottom of described radiator is fin, and the top of fin is blower fan.
In addition, the bottom of radiator is blower fan, and the top of blower fan is fin.That is: the position of blower fan and fin can be adjusted.
Wherein, be provided with the control device of control rotation speed of fan on the radiator, by the temperature of control rotation speed of fan controlled circulation water.
Particularly, air-cooled extruder water temperature control device is exactly that the plate type heat exchanger that will have the water-cooled water temperature control device now makes fan-cooled radiator into.Fan-cooled radiator is comprised of fin, blower fan and water temperature control system.
Recirculated water is stored in the water tank in the extruder, and to enter the cooling water of extruding machine road by interior water circulating pump be extruder cooling, enter fan-cooled radiator through extruder heating is laggard, by returning cyclic water tank after the fan-cooled radiator cooling, form a closed cycle.Interior recirculated water is complete closed in the process of circulation, so water quality can not polluted, can guarantee the water quality of interior recirculated water, guarantees extruder cyclic water channel non flouling behaviour.The return water temperature of recirculated water is generally between 65 ℃~90 ℃ in the extruder.After hot water entered fan-cooled radiator, the air at room temperature that blower fan blows out carried out heat exchange with the fin of radiator, and the heat of the interior recirculated water in the radiator is taken away.In order to control the temperature of recirculated water in the extruder, by the control device of the control rotation speed of fan that arranges on the radiator, according to the height of circulating water outlet temperature in the extruder rotating speed of blower fan is controlled.In addition, when extruder needs preheating, can directly enter extruder by the preheating pipeline without fan-cooled radiator through the interior recirculated water after the heating extruder is carried out preheating, perhaps circulating water temperature is spent when hanging down in cold weather, and interior recirculated water also can directly enter extruder by the preheating pipeline without fan-cooled radiator and circulate.
Air-cooled extruder water temperature control device has replaced original panel radiator with fan-cooled radiator exactly with the maximum difference of water-cooled extruder water temperature control device, has replaced outer circulation water with blower fan, thereby has saved the outer circulation water circulation system.This device has kept the advantage of original device, be that recirculated water remains closed cycle in the extruder, can guarantee the quality of interior recirculated water, but overcome all shortcomings of original device, i.e. outer circulation water circulation system power consumption is high, water content consumption is large, heat exchanger effectiveness is low and radiator easily stops up and the outer circulation water system is invested the shortcomings such as large.
The advantage of air-cooled extruder water temperature control device:
(1) air-cooled extruder water temperature control device has replaced original panel radiator with fan-cooled radiator exactly with the maximum difference of water-cooled extruder water temperature control device, replaced outer circulation water with blower fan, thereby saved outer circulation water circulation system (being traditional circulating pump room), so the saving construction investment generally can be saved about 60%.
(2) this device has kept the advantage of original device, be that recirculated water remains closed cycle in the extruder, can guarantee the quality of interior recirculated water, but overcome all shortcomings of original device, i.e. outer circulation water circulation system power consumption is high, water content consumption is large, heat exchanger effectiveness is low and radiator easily stops up and the outer circulation water system is invested the shortcomings such as large.
(3) interior circulating water temperature is high, and is large with the room temperature temperature difference, and only carries out a heat exchange, so heat exchange efficiency is higher than twice traditional heat exchange.
(4) water saving.Fan-cooled radiator is only by the air heat radiation, and what drain is hot-air, thus saved outer circulation water fully, thus the consumption of outer circulation water has been dropped to zero.
(5) economize on electricity.Air-cooled extruder water temperature control device why economize on electricity be because: 1, replaced outer circulation water circulation system (comprising pump house, pond, recirculated water feed pump, recirculated water back water pump and circulation line etc.) with fan-cooled radiator and blower fan, 30% of the traditional circulating pump room of its power consumption deficiency.
(6) fan-cooled radiator inside is less scaling, has overcome heat exchanger internal incrustation problem.
Description of drawings
Fig. 1 is the utility model flow chart;
Fig. 2 is the fan-cooled radiator structural representation;
Wherein: 1 cyclic water tank, 2 circulating pumps, 3 extruders, 4 fan-cooled radiator, 5 fin, 6 blower fans, the control device of 7 control rotation speed of fan, 8 thermostats.
The specific embodiment
Further specify the utility model below by embodiment:
Embodiment 1: a kind of air-cooled extruder water temperature control device, cooling water in the cyclic water tank (liquid) enters extruder by the circulating pump that pipeline is provided with, in extruder, enter fan-cooled radiator by pipeline after the heat absorption, by returning cyclic water tank after the radiator cooling.Fan-cooled radiator is comprised of fin, blower fan and water temperature control system, and wherein the bottom of fan-cooled radiator is fin, and the top of fin is blower fan, is provided with the control device of control rotation speed of fan on the fan-cooled radiator.
Recirculated water is stored in the water tank in the extruder, and enters extruder by interior water circulating pump, then enters fan-cooled radiator, by returning cyclic water tank after the fan-cooled radiator cooling, forms a closed cycle.Interior recirculated water is complete closed in the process of circulation, so water quality can not polluted, can guarantee the water quality of interior recirculated water, guarantees extruder cyclic water channel non flouling behaviour.The return water temperature of recirculated water is generally between 65 ℃~90 ℃ in the extruder, after hot water enters fan-cooled radiator, the air at room temperature that blower fan blows out carries out heat exchange with the fin of radiator, the heat of the interior recirculated water in the radiator is taken away, behind radiator heat-dissipation, the supply water temperature of interior recirculated water is generally between 60 ℃~85 ℃.In order to control the temperature of recirculated water in the extruder, by the control device of the control rotation speed of fan that arranges on the radiator, according to the height of circulating water outlet temperature in the extruder rotating speed of blower fan is controlled.
Embodiment 2: the bottom of radiator is blower fan, and the top of blower fan is fin.Other are identical with embodiment 1.
Obviously, above-described embodiment of the present utility model only is for the utility model example clearly is described, and is not to be restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here can't give all embodiments exhaustive.Everyly belong to the row that apparent variation that the technical solution of the utility model extends out or change still are in protection domain of the present utility model.
Claims (4)
1. air-cooled extruder water temperature control device, extruder is connected with radiator by pipeline, it is characterized in that: described radiator is fan-cooled radiator.
2. a kind of air-cooled extruder water temperature control device as claimed in claim 1, it is characterized in that: the bottom of described radiator is fin, the top of fin is blower fan.
3. a kind of air-cooled extruder water temperature control device as claimed in claim 1, it is characterized in that: the bottom of described radiator is blower fan, the top of blower fan is fin.
4. such as claim 1 or 2 or 3 described a kind of air-cooled extruder water temperature control devices, it is characterized in that: the control device that is provided with the control rotation speed of fan on the radiator.
Priority Applications (1)
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CN2012203851399U CN202764188U (en) | 2012-08-06 | 2012-08-06 | Water temperature control device of air-cooled extruder |
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CN2012203851399U CN202764188U (en) | 2012-08-06 | 2012-08-06 | Water temperature control device of air-cooled extruder |
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CN202764188U true CN202764188U (en) | 2013-03-06 |
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CN2012203851399U Expired - Fee Related CN202764188U (en) | 2012-08-06 | 2012-08-06 | Water temperature control device of air-cooled extruder |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105751479A (en) * | 2014-12-19 | 2016-07-13 | 上海金湖挤出设备有限公司 | Efficient energy-saving temperature control system of cone double-extrusion machine |
CN108407259A (en) * | 2018-02-08 | 2018-08-17 | 海宁市鑫航塑料制品有限公司 | A kind of plastic processing extruder |
CN109016441A (en) * | 2018-07-18 | 2018-12-18 | 金寨县真自然农场 | A kind of double screw extruder of energy-saving, environment-friendly and high-efficiency |
-
2012
- 2012-08-06 CN CN2012203851399U patent/CN202764188U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105751479A (en) * | 2014-12-19 | 2016-07-13 | 上海金湖挤出设备有限公司 | Efficient energy-saving temperature control system of cone double-extrusion machine |
CN108407259A (en) * | 2018-02-08 | 2018-08-17 | 海宁市鑫航塑料制品有限公司 | A kind of plastic processing extruder |
CN109016441A (en) * | 2018-07-18 | 2018-12-18 | 金寨县真自然农场 | A kind of double screw extruder of energy-saving, environment-friendly and high-efficiency |
CN109016441B (en) * | 2018-07-18 | 2020-06-05 | 阜阳市欣源医疗用品有限公司 | Energy-concerving and environment-protective efficient double screw extruder |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20180806 |