CN202655594U - In-cavity semi-solid forming device - Google Patents
In-cavity semi-solid forming device Download PDFInfo
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- CN202655594U CN202655594U CN 201220258262 CN201220258262U CN202655594U CN 202655594 U CN202655594 U CN 202655594U CN 201220258262 CN201220258262 CN 201220258262 CN 201220258262 U CN201220258262 U CN 201220258262U CN 202655594 U CN202655594 U CN 202655594U
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Abstract
The utility model discloses an in-cavity semi-solid forming device which is divided into two accurate forming systems with different structures that a pressure chamber is arranged and no pressure chamber is arranged. The system mainly comprises a sealing cover, a pouring cup, a communicating vessel, a vacuum pump, a vibrator, a casting mould with the pressure chamber (or without the pressure chamber), and an indifferent gas pump. The metal casting mould with the pressure chamber (or without the pressure chamber) is placed in the sealing cover, an upper cover of the sealing cover is provided with the communicating vessel, a layer of sand cushion is laid on a base of the sealing cover, and the casting mould with the pressure chamber (or without the pressure chamber) is placed on the sand cushion. When the sealing cover is vacuumized and the casting is finished, the communicating vessel is closed, simultaneously, the indifferent gas pump is started for quickly inputting indifferent gas and pressing molten metal, and the vibrator vibrates at the same time, and thus, the semi-solid processing and the accurate forming for the molten metal are realized. The in-cavity semi-solid forming device is accurate in forming, a formed structure is compact, crystalline grains are thin, the mechanical property is excellent, and the application range is wide, and thus the in-cavity semi-solid forming device is suitable for production of cast iron, cast steel and various non-ferrous metal castings.
Description
Technical fieldThe invention belongs to the metal material liquid state and shape technology, particularly the high-performance semisolid Accurate Shaping technology of each metalloid material.
Background technologyThe development of modern science and technology has proposed more and more higher requirement to all kinds of high-performance abnormity component performances, such as engine crankshaft, aircraft worm gear dish, roll etc.Semi-solid processing can make the grain refinement of metal material, obtains tiny, subsphaeroidal, non-dendritic structure, thereby greatly improves the mechanical property of workpiece.Modern Accurate Shaping technology can make surface of the work bright and clean, and appearance and size is accurate, thereby greatly reduces manufacturing cost.The present invention is to promoting the compound of multinomial advanced technology and use, particularly improve all kinds of high-performance abnormity components performance, cut down finished cost significant.
1. semi-solid processing
The semi-solid processing of metal material is the guardian technique in all kinds of high-performance member Accurate Shaping technology, it directly affects the quality of all kinds of high-performance abnormity component performances, " semi-solid metal slurry new preparation process and New Machining Technology " (Jiang Yunxi, thanks to aquatic, Li Xinggang work, " forging technology " 2003 28.6) in, disclose the at present development of semi-solid processing technology both at home and abroad, its main method is:
(1)
New MIT technique" new MIT technique " method be 2000 by Massachusetts Institute of Technology's propositions such as Flemings of (Massachusetts Institute of Technology is called for short MIT), Idraprince Co., Ltd obtains this technical patent.Its principle be alloy melt under liquidus temperature owing to stirring acting in conjunction with cooling, caused the cold forming core of mistake of alloy grain in the solution volume, rapid cooled alloy solution just can obtain comparatively ideal semi solid slurry, and then the injection die cavity is shaped again.
(2)
The cooling chute methodThe cooling chute ratio juris is: will be poured on a little more than the motlten metal of liquidus temperature on the cooling chute, because the cooling effect of skewed slot, there is tiny grain nucleation to grow up in chute wall, the impact of metal fluid and the Gravitative Loads of material make crystal grain come off and overturn from chute wall, to reach mixing effect.Metal paste by cooling chute falls into container, the control vessel temp, and namely Slow cooling is cooled to be incubated after certain semi-solid temperature, meets the requirements of solid volume fraction, can carry out rheological molding and thixotropic forming subsequently.
(3)
Double helix semi-solid state metal rheological injection molding methodThe operation principle of the method is that motlten metal is melting in crucible, reaches than liquidus temperature to exceed approximately 50 ℃ predetermined temperature, with motlten metal insulation 15 minutes, obtains uniform chemical composition.When motlten metal was magnesium alloy, crucible adopted argon shield.Molten metal enters the double helix shear with certain speed, adjusts its temperature, is subject to simultaneously the shear action of twin-screw, obtains the desirable semi solid slurry of certain solid phase percentage.
(4)
Shearing-cooling-rollingThe operation principle of the method is: the motlten metal that will be heated to uniform temperature injects the gathering sill of roll gap top through nozzle, leave certain gap between roll and the boot-shaped seat, and roller surface has certain roughness simultaneously, water flowing cooling in the roll.Because the cooling effect of roll and boot-shaped seat, aluminium alloy solidifies, the roll that rotates produces the shear agitation effect to the alloy of partial coagulation, make aluminium alloy be converted into semi solid slurry, and by the frictional force that roll applies semi solid slurry is hauled out from roll and boot-shaped seat gap, flow by the stripper guiding semi solid slurry that is installed in discharging opening.Can directly carry out rheological molding, also can be made into the semi-solid blank of required size, then carry out thixotropic forming.
(5)
NRC techniqueThe production process of NRC method is: 1. motlten metal is controlled in the above several years scope of liquidus temperature; 2. motlten metal is poured in the heat-insulated container, because the cooling effect of container produces a large amount of primary phase crystal grain in molten metal; 3. cover with pottery up and down at container, prevented cold; 4. utilize the air-cooled semi-solid temperature that metal is cooled to set; 5. adjust the temperature of slurry by the high frequency induction heater of heat-insulated container outside, adjust the solid volume fraction of metal paste, form spherical slurry, satisfy the shaping needs, this process need 3 to 5 minutes; 6. the heat-insulated container that overturns is poured semi solid slurry into sleeve.Simultaneously, the oxide layer of upper surface sinks to the sleeve bottom, can prevent that oxide layer from entering product; 7. slurry is directly poured in the die cavity, and be shaped.
(6)
The different liquids mixing methodThe different liquids mixing method is the motlten metal mixing with two or three hypoeutectic composition, or the motlten metal of hypoeutectic and hypereutectic composition is mixed, and the motlten metal that will mix all remains on more than the liquidus curve, does not have nucleus or nucleus in the motlten metal seldom.Mixing is to carry out in thermally insulated container, and perhaps mixing channel is wanted preheating by carrying out in the static mixing channel of the Coating graphite of thermally insulated container at one, and when guaranteeing that melt-flow is crossed mixing channel, its temperature remains on more than the liquidus temperature.Melt flows in the turbulent flow mode on mixing channel, makes its mixability good.The mixing of two kinds of melts causes spontaneous heat conduction (heat discharges), hypoeutectic absorbs hypereutectic heat, and the new alloy temperature that obtains after the mixing contains a large amount of nucleus about liquidus temperature, further heat treatment can form have tiny, the semi solid slurry of spheroidal structure.
(7)
The Near-liquidus Casting methodThe Near-liquidus Casting method mainly adopts the factors such as temperature, time of repose, casting speed and intensity of cooling of control casting, with melt temperature more than the liquidus temperature or close to liquidus temperature after insulation is left standstill, and under certain cooling rate, pour into a mould, thereby obtain tiny, subsphaeroidal, non-dendrite microstructure of semisolid.
The above new technology of introducing is the semi-solid rheological molding technology, present semi-solid processing technique can be divided into two kinds of semi-solid rheological molding and semi-solid die castings, their common feature is to make semi solid slurry first outside casting mold, implements rheology or thixotropic forming technique again.Rheological molding technique is will be first the direct casting of semi solid slurry of preparation be become strip blank, thixotropic forming technique be will preparation semi solid slurry be cast as billet after, post bake again, the technical process of thixotropic forming after the remelting.The subject matter of semi-solid rheological technology is to need a semisolid cooling and pulping process before cast at present, needs strict temperature control to establish and puts forth energy and certain pulping equipment, has therefore greatly improved the complexity of manufacturing cost and technique.
3, the Accurate Shaping technology
Modern Accurate Shaping technology has compression casting, low pressure casting, finish forge and near-net-shape technology etc., have that component shaping is good, clear-cut, any surface finish, foundry goods dense structure, good mechanical performance, can accomplish that few processing even do not process, thereby greatly reduce manufacturing cost.Accurate Shaping technology related to the present invention has low pressure casting, counter-pressure casting etc.
Low pressure casting is to make under pressure filling die cavity of liquid metals, to form a kind of method of foundry goods.Because used pressure is lower, so be called low pressure casting.Its technical process is: in the crucible (or hermetically sealed can) of sealing, pass into dry compressed air, molten metal is under the effect of gas pressure, rise along stalk, enter reposefully die cavity by cast gate, and keep the gas pressure on the liquid level in the crucible, till foundry goods solidifies fully.Then remove the gas pressure on the liquid level, make out not solidified metal liquid stream crucible in the liquid pipe, again by cylinder open form and pushing out casting.
Counter-pressure casting is on the basis of low pressure casting, and a casting mold outer cover seal closure simultaneously pass into compressed air in crucible and cover, but the pressure in the crucible is slightly high, make molten metal in the crucible under the effect of pressure differential through stalk filling casting mold, and crystallization under pressure.Its technical process is that electric resistance holding furnace and casting mold are all sealed, the large compressed air such as 500kPa of logical people's pressure in seal closure, at this moment owing to the casting mold pressure inner with increasing pot equates, molten metal can not rise, then molten metal upwards replenishes 50kPa pressure, the molten metal filling die cavity that will rise.
Summary of the inventionThe objective of the invention is to design the Accurate Shaping system that a kind of all kinds of high-performance abnormity components of the liquid metal semi-solid processing in die cavity newly are provided for the deficiencies in the prior art.All kinds of high-performance abnormity components that this system produces, metal material is pure except having, dense structure, grain refinement, outside the advantage of high comprehensive performance, also can greatly improve the dimensional accuracy of workpiece, cuts down finished cost.
The total technical scheme of the present invention is: set up liquid metal semi-solid processing and the system that forms of Accurate Shaping technology in die cavity, to produce all kinds of high-performance abnormity components.
The present invention is divided into the Accurate Shaping system that the pressure storehouse is set and the two kinds of different structures in pressure storehouse are not set.
One, the system architecture that the pressure storehouse is set comprises: adjustable vacuum pump system, vibrator, instrumentation, seal closure, closing cap, casting mold, metal liquid level sensor, cup, Communicating device, pressure storehouse, pressure-regulating valve, inertia pumping system, breather plug, sand pad, base;
The casting mold (6) in band pressure storehouse (10) is put into seal closure (4), the loam cake (5) of seal closure (4) is with Communicating device (9), Communicating device can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (14), the casting mold (6) in band pressure storehouse (10) is placed on (14) on the sand pad, have hole on the base wall of seal closure (4), by pipeline and adjustable vacuum pump system (1) UNICOM.Have hole on the top wall in pressure storehouse (10), by pipeline and indifferent gas pumping system (12) UNICOM, the top wall in pressure storehouse (10) is equipped with a metal liquid level sensor (7), this sensor (7) links with instrumentation (3), and vibrator (2) is equipped with respectively in base (15) outside of casting mold (6) and seal closure (4);
The described seal closure of native system can be square, circle or polygon, can be the single or multiple lift combination, and every layer can be single integral body or a plurality of combination, and all combination connection parts all need keep sealing, make seal closure realize vacuum;
The described Communicating device of native system can be installed in closing cap top or closing cap below; Can be manually control or automatically control, open and close, to realize the UNICOM of cup and casting mold;
The described casting mold of native system can be that metal mold, metal add sand mold or sand mold; Can be whole or become by module combinations; Breather plug is established in its bottom, or at the top steam vent is set; Can place core in the casting mold;
The described vibrator of native system can be installed on the metal mold or is installed in the base bottom, can be mechanical type, electrodynamic type, pneumatic type or ultrasonic type; Can be single or multiple;
The described indifferent gas pumping system of native system can be the mechanical type pump housing or pressurized tank; Can be by regulating pressure regulating valve;
The described cup of native system can be placed on the closing cap, and the hole on closing cap communicates with Communicating device, or is placed on the Communicating device with hole on the closing cap and communicates.
The preparation of the native system course of work is: at first casting mold (6) (core) is put on the sand pad (14) of seal closure (4) base, cover pressure Cang Gai (10), closing cap (5) bottom is with a Communicating device (9), and Communicating device (9) is in closed condition.A cup (8) is placed on closing cap (5) top, and the running channel of cup (8) can pass through Communicating device (9) and be communicated with the casting mold running channel of pressure storehouse (10).The indifferent gas pumping system (12) of UNICOM is in closed condition on the top wall in pressure storehouse (10), and seal closure (4) also is in closed condition by the vacuum pump system (1) of pipeline UNICOM.
The native system course of work is: at first the bottom of seal closure (4) is opened by the vacuum pump system (1) of pipeline UNICOM, seal closure (4) and casting mold wherein (6) are vacuumized, cup (8) the pouring liquid metal that beginning is placed to closing cap (5) top after the vacuum of seal closure (4) and casting mold wherein (6) reaches requirement, after cup (8) is filled with liquid metal, open closing cap (5) with Communicating device (9), the running channel of cup (8) is communicated with the running channel of pressure storehouse (10) by Communicating device (9), molten metal injects casting mold (6), is arranged on simultaneously casting mold (6) vibrator (2) upper and that base (15) is outside and begins vibration.Cast work until the metal liquid level sensor (7) on the top of molten metal and pressure storehouse (10) contact, the instrumentation (3) that links with sensor (7) shows and when sending signal, cast work stops and closing Communicating device (9), open simultaneously inertia air pump (12) and regulate pressure-regulating valve (11), quick input inert gas and molten metal exerted pressure, vacuumizing, under the multiple action of inert gas pressure and vibration etc. molten metal is carried out semi-solid processing and Accurate Shaping, after molten metal solidifies fully, close vacuum pump system (1), inert gas pressure system (12) and vibrator (2), open closing cap (5) and pressure storehouse (10) and casting mold (6), take out foundry goods, technical process finishes.
Two, the system architecture that the pressure storehouse is not set comprises: adjustable vacuum pump system, vibrator, seal closure, closing cap, casting mold, cup, Communicating device, sand pad, base, water column system, steam vent;
Casting mold (6) is put into seal closure (4), closing cap (5) is upper with Communicating device (9), Communicating device (9) can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (15), the casting mold (6) with the pressure storehouse is not placed on the sand pad (14), have hole on the base wall of seal closure (4), by pipeline and vacuum pump system (1) UNICOM, vibrator (2) is equipped with respectively in base (15) outside under casting mold (6) and the seal closure (4), the running channel of cup (8) is communicated with casting mold (6) and running gate system (16) by Communicating device (9), and the top arranges steam vent (17).
The described seal closure of native system can be square, circle or polygon, can be the single or multiple lift combination, and every layer can be single integral body or a plurality of combination, and all combination connection parts all need keep sealing, make seal closure realize vacuum;
The described Communicating device of native system can be installed in closing cap top or closing cap below; Can be manually control or automatically control, open and close, to realize the UNICOM of cup and casting mold;
The described casting mold of native system can be that metal mold, metal add sand mold or sand mold; Can be whole or become by module combinations; Can place core in the casting mold;
The described vibrator of native system can be installed on the metal mold or is installed in the base bottom, can be mechanical type, electrodynamic type, pneumatic type or ultrasonic type; Can be single or multiple;
The described cup of native system can be placed on the closing cap, and the hole on closing cap communicates with Communicating device, or is placed on the Communicating device with hole on the closing cap and communicates.
The preparation of the course of work of the present invention is: at first casting mold (6) (core) is put on the sand pad of seal closure (4) bottom (14), cover closing cap (5), closing cap (5) bottom is with a Communicating device (9), and Communicating device (9) is in closed condition.A cup (8) is placed on closing cap (5) top, and the running channel of cup (8) can pass through Communicating device (9) and be communicated with casting mold (6) running gate system (16).Hole on the base wall of seal closure (4) also is in closed condition by the vacuum pump system (1) of pipeline UNICOM.
The course of work of the present invention is: at first the vacuum pump system that passes through pipeline UNICOM (1) on the base wall of seal closure (4) is opened, space in the seal closure (4) is also vacuumized casting mold (6) by the steam vent at casting mold (6) top, cup (8) the pouring liquid metal that beginning is placed to closing cap (5) top after the vacuum of seal closure (4) and casting mold wherein (6) reaches requirement, after cup (8) is filled with liquid metal, open the Communicating device (9) on the closing cap (5), the running channel of cup (8) is communicated with the running gate system (16) of casting mold (6) by Communicating device (9), molten metal injects casting mold (6) by running gate system (16), and the outside vibrator (2) of base (15) that is arranged on simultaneously under casting mold (6) and the seal closure (4) begins vibration.Cast work is until molten metal waters full casting mold (6), and cast work stops and closing Communicating device (9), and molten metal solidifies gradually under the multiple action of negative pressure of vacuum and vibration etc.After molten metal solidifies fully, open seal closure (4) and casting mold (6), take out foundry goods, technical process finishes.
The present invention can reach following effect:
1, the present invention can save the technical process of carrying out temperature control and semi-solid processing slurrying to liquid metal outside type, and can save corresponding technological equipment.
2, the present invention is at forming under the pressure, and casting dimension is accurate, can greatly save processing charges.
3, the present invention is exerting pressure to molten metal, vacuumize, molten metal solidifies gradually under the multiple action of inert gas pressure and vibration etc., so dense structure, crystal grain is tiny, good mechanical performance.
4, the present invention is simple in structure, easily realizes accurate quantification and automatically control.
5, the present invention is applied widely, applicable cast iron, cast steel and various non-ferrous casting production.
6, the present invention is energy-conservation, remarkable in economical benefits.
Description of drawings
Fig. 1 is the decomposing schematic representation that the present invention arranges the Accurate Shaping system in pressure storehouse.
1. adjustable vacuum pump systems among the figure, 2. vibrator, 3. instrumentation, 4. seal closure, 5. closing cap, 6. casting mold, 7. metal liquid level sensor, 8. cup, 9. Communicating device, 10. pressure storehouse, 11. pressure-regulating valves, 12. inertia pumping systems, 13. breather plugs, 14. sand pads, 15. bases;
Fig. 2 is the decomposing schematic representation that the present invention does not arrange the Accurate Shaping system in pressure storehouse.
Among the figure: 1. adjustable vacuum pump system, 2. vibrator, 4. seal closure, 5. closing cap, 6. casting mold, 8. cup, 9. Communicating device, 14. sand pads, 15. bases, 16. water column system, 17. steam vents.
The specific embodiment
Embodiment 1
1 be described as follows by reference to the accompanying drawings:
The casting mold (6) in a band pressure storehouse (10) is put into a seal closure (4), the loam cake (5) of seal closure (4) is with a Communicating device (9), Communicating device can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (14), and the casting mold (6) in band pressure storehouse (10) is placed on (14) on the sand pad.
Particularly have hole on the base wall of seal closure (4), by pipeline and vacuum pump system (1) UNICOM.Have hole on the top wall in pressure storehouse (10), by pipeline and indifferent gas pumping system (12) UNICOM.A metal liquid level sensor (7) also is housed on the top wall in pressure storehouse (10), and this sensor (7) links with instrumentation (3).Several vibrators (2) are equipped with respectively in base (15) outside of casting mold (6) and seal closure (4).
The preparation of the course of work of the present invention is: at first casting mold (6) (core) is put on the sand pad (14) of seal closure (4) base, cover pressure Cang Gai (10), closing cap (5) bottom is with a Communicating device (9), and Communicating device (9) is in closed condition.A cup (8) is placed on closing cap (5) top, and the running channel of cup (8) can pass through Communicating device (9) and be communicated with the casting mold running channel of pressure storehouse (10).The indifferent gas pumping system (12) of UNICOM is in closed condition on the top wall in pressure storehouse (10), and seal closure (4) also is in closed condition by the vacuum pump system (1) of pipeline UNICOM.
The course of work of the present invention is: at first the bottom of seal closure (4) is opened by the vacuum pump system (1) of pipeline UNICOM, space in the seal closure (4) and the breather plug bottom casting mold (6) are vacuumized casting mold (6), cup (8) the pouring liquid metal that beginning is placed to closing cap (5) top after the vacuum of seal closure (4) and casting mold wherein (6) reaches requirement, after cup (8) is filled with liquid metal, open closing cap (5) with Communicating device (9), the running channel of cup (8) is communicated with the running channel of pressure storehouse (10) by Communicating device (9), molten metal injects casting mold (6), is arranged on simultaneously casting mold (6) vibrator (2) upper and that base (15) is outside and begins vibration.Cast work until the metal liquid level sensor (7) on the top of molten metal and pressure storehouse (10) contact, the instrumentation (3) that links with sensor (7) shows and when sending signal, cast work stops and closing Communicating device (9), open simultaneously inertia air pump (12) and regulate pressure-regulating valve (11), quick input inert gas and molten metal exerted pressure, vacuumizing, under the multiple action of inert gas pressure and vibration etc. molten metal is carried out semi-solid processing and Accurate Shaping, after molten metal solidifies fully, close vacuum pump system (1), inert gas pressure system (12) and vibrator (2), open closing cap (5) and pressure storehouse (10) and casting mold (6), take out foundry goods, technical process finishes.
Embodiment 2:
2 be described as follows by reference to the accompanying drawings:
A casting mold (6) is put into a seal closure (4), closing cap (5) is upper with a Communicating device (9), Communicating device (9) can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (15), and the casting mold (6) with pressure storehouse (10) is not placed on the sand pad (14).
Particularly have hole on the base wall of seal closure (4), by pipeline and vacuum pump system (1) UNICOM.Several vibrators (2) are equipped with respectively in base (15) outside under casting mold (6) and the seal closure (4).
The preparation of the course of work of the present invention is: at first casting mold (6) (core) is put on the sand pad of seal closure (4) bottom (14), cover closing cap (5), closing cap (5) bottom is with a Communicating device (9), and Communicating device (9) is in closed condition.A cup (8) is placed on closing cap (5) top, and the running channel of cup (8) can pass through Communicating device (9) and be communicated with casting mold (6) running gate system (16).Hole on the base wall of seal closure (4) also is in closed condition by the vacuum pump system (1) of pipeline UNICOM.
The course of work of the present invention is: at first the vacuum pump system that passes through pipeline UNICOM (1) on the base wall of seal closure (4) is opened, space in the seal closure (4) is also vacuumized casting mold (6) by the steam vent at casting mold (6) top, cup (8) the pouring liquid metal that beginning is placed to closing cap (5) top after the vacuum of seal closure (4) and casting mold wherein (6) reaches requirement, after cup (8) is filled with liquid metal, open the Communicating device (9) on the closing cap (5), the running channel of cup (8) is communicated with the running gate system (16) of casting mold (6) by Communicating device (9), molten metal injects casting mold (6) by running gate system (16), and the outside vibrator (2) of base (15) that is arranged on simultaneously under casting mold (6) and the seal closure (4) begins vibration.Cast work is until molten metal waters full casting mold (6), and cast work stops and closing Communicating device (9), and molten metal solidifies gradually under the multiple action of negative pressure of vacuum and vibration etc.After molten metal solidifies fully, open seal closure (4) and casting mold (6), take out foundry goods, technical process finishes.
Claims (10)
1. semi-solid processing building mortion in die cavity is characterized in that:
The system architecture that the pressure storehouse is set comprises: adjustable vacuum pump system, vibrator, instrumentation, seal closure, closing cap, casting mold, metal liquid level sensor, cup, Communicating device, pressure storehouse, pressure-regulating valve, inertia pumping system, breather plug, sand pad, base;
The casting mold (6) in band pressure storehouse (10) is put into seal closure (4), the loam cake (5) of seal closure (4) is with Communicating device (9), Communicating device can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (14), the casting mold (6) in band pressure storehouse (10) is placed on (14) on the sand pad, have hole on the base wall of seal closure (4), by pipeline and adjustable vacuum pump system (1) UNICOM, have hole on the top wall in pressure storehouse (10), by pipeline and indifferent gas pumping system (12) UNICOM, the top wall in pressure storehouse (10) is equipped with a metal liquid level sensor (7), this sensor (7) links with instrumentation (3), and vibrator (2) is equipped with respectively in base (15) outside of casting mold (6) and seal closure (4).
2. semi-solid processing building mortion in die cavity, it is characterized in that: the system architecture that the pressure storehouse is not set comprises: adjustable vacuum pump system, vibrator, seal closure, closing cap, casting mold, cup, Communicating device, sand pad, base, water column system, steam vent
Casting mold (6) is put into seal closure (4), closing cap (5) is upper with Communicating device (9), Communicating device (9) can make cup (8) communicate with casting mold (6) or close, the bottom of seal closure (4) is covered with one deck sand pad (15), the casting mold (6) with the pressure storehouse is not placed on the sand pad (14), have hole on the base wall of seal closure (4), by pipeline and vacuum pump system (1) UNICOM, vibrator (2) is equipped with respectively in base (15) outside under casting mold (6) and the seal closure (4), the running channel of cup (8) is communicated with casting mold (6) and running gate system (16) by Communicating device (9), and the top arranges steam vent (17).
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described seal closure is square, circle or polygon.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described seal closure is the single or multiple lift combination, every layer is single integral body or a plurality of combination, and all combination connection parts all need keep sealing, make seal closure realize vacuum.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described Communicating device is installed in closing cap top or closing cap below.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described Communicating device is manually control or automatically control.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described casting mold is that metal mold, metal add sand mold or sand mold.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described casting mold is whole or is become by module combinations; Place core in the casting mold.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described vibrator is single or multiple mechanical types, electrodynamic type, pneumatic type or ultrasonic type, is installed on the metal mold or is installed in the base bottom.
According to claim 1 and 2 described a kind of in die cavity the semi-solid processing building mortion, it is characterized in that: described cup is to be placed on the closing cap, hole on closing cap communicates with Communicating device, or is placed on the Communicating device with hole on the closing cap and communicates.
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| CN 201220258262 CN202655594U (en) | 2012-06-04 | 2012-06-04 | In-cavity semi-solid forming device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672142A (en) * | 2012-06-01 | 2012-09-19 | 南昌大学 | Semi-solid processing accurate forming system for liquid metal in cavity |
| CN103521734A (en) * | 2013-10-14 | 2014-01-22 | 南昌大学 | Rotary four-position machine capable of taking and injecting slurry cleanly |
| CN108746565A (en) * | 2018-06-05 | 2018-11-06 | 宁波海威汽车零件股份有限公司 | Semi-solid slurry preparation device and the preparation method for utilizing the device |
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2012
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672142A (en) * | 2012-06-01 | 2012-09-19 | 南昌大学 | Semi-solid processing accurate forming system for liquid metal in cavity |
| CN102672142B (en) * | 2012-06-01 | 2013-12-04 | 南昌大学 | Semi-solid processing accurate forming system for liquid metal in cavity |
| CN103521734A (en) * | 2013-10-14 | 2014-01-22 | 南昌大学 | Rotary four-position machine capable of taking and injecting slurry cleanly |
| CN103521734B (en) * | 2013-10-14 | 2015-08-12 | 南昌大学 | Slip casting machine is got in a kind of rotary four station cleanings |
| CN108746565A (en) * | 2018-06-05 | 2018-11-06 | 宁波海威汽车零件股份有限公司 | Semi-solid slurry preparation device and the preparation method for utilizing the device |
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