CN202579169U - Cycloidal fuel delivery pump of high-pressure common rail fuel injection system - Google Patents
Cycloidal fuel delivery pump of high-pressure common rail fuel injection system Download PDFInfo
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- CN202579169U CN202579169U CN 201220241023 CN201220241023U CN202579169U CN 202579169 U CN202579169 U CN 202579169U CN 201220241023 CN201220241023 CN 201220241023 CN 201220241023 U CN201220241023 U CN 201220241023U CN 202579169 U CN202579169 U CN 202579169U
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- 239000000446 fuel Substances 0.000 title claims abstract description 47
- 238000002347 injection Methods 0.000 title claims abstract description 18
- 239000007924 injection Substances 0.000 title claims abstract description 18
- 241001272720 Medialuna californiensis Species 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000004663 powder metallurgy Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 230000010349 pulsation Effects 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 97
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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Abstract
本实用新型公开了一种高压共轨燃油喷射系统中的摆线输油泵,属于汽车零部件技术领域,摆线输油泵由输油泵体、外转子、内转子和十字节组成,输油泵体为一体结构,内转子轴与泵体内腔偏心垂直置于泵体内腔的底面上,以通过内转子轴圆心的泵体内腔底面半径为对称轴,半月型凹槽的低压油腔和高压油腔对称置于泵体内腔底面,低压油腔在右侧,进油孔在低压油腔底面下端与输油泵体背面的进油接头连通,齿瓣结构的内转子和外转子构成一对偏心的内啮合转子。本实用新型采用一体结构泵体和轴向进油,结构紧凑、体积小,不易产气穴;内外转子工作循环过程中的齿间保持相互啮合,运转平稳,脉动小,噪声低,容积效率高,适用于汽车的柴油发动机燃油喷射系统。
The utility model discloses a cycloidal fuel delivery pump in a high-pressure common rail fuel injection system, which belongs to the technical field of auto parts. The cycloidal fuel delivery pump is composed of a fuel delivery pump body, an outer rotor, an inner rotor and ten bytes. Integral structure, the inner rotor shaft and the eccentricity of the pump body cavity are placed vertically on the bottom surface of the pump body cavity, and the radius of the bottom surface of the pump body cavity passing through the center of the inner rotor shaft is the symmetry axis, and the low-pressure oil chamber and high-pressure oil chamber of the half-moon groove It is symmetrically placed on the bottom surface of the pump body cavity, the low-pressure oil chamber is on the right side, the oil inlet hole is connected to the oil inlet joint on the back of the oil delivery pump body at the bottom of the low-pressure oil chamber, and the inner rotor and the outer rotor of the tooth lobe structure form a pair of eccentric inner rotors. Engage the rotor. The utility model adopts an integral structure pump body and axial oil inlet, compact structure, small volume, not easy to produce cavitation; the teeth of the inner and outer rotors keep meshing with each other during the working cycle, stable operation, small pulsation, low noise, and high volumetric efficiency , suitable for automobile diesel engine fuel injection system.
Description
技术领域 technical field
本实用新型属于汽车零部件技术领域,特别涉及一种高压共轨燃油喷射系统中的摆线输油泵。The utility model belongs to the technical field of auto parts, in particular to a cycloid fuel pump in a high-pressure common rail fuel injection system.
背景技术 Background technique
汽车柴油发动机普遍存在低温低速时启动供油不足的问题,不能适用高压燃油系统的需要,目前采用的机械式喷油系统的输油泵,包括叶片泵、齿轮泵和柱塞泵,均存在压力和流量脉冲大,噪音高,容积效率低,低速吸油性差等缺陷,导致国产汽车柴油发动机的排放达不到国际要求的欧Ⅲ甚至欧Ⅳ、欧Ⅴ标准。Automobile diesel engines generally have the problem of insufficient starting fuel supply at low temperature and low speed, which cannot meet the needs of high-pressure fuel systems. The fuel delivery pumps of the mechanical fuel injection system currently used, including vane pumps, gear pumps and plunger pumps, all have pressure and Large flow pulse, high noise, low volumetric efficiency, poor low-speed oil absorption and other defects lead to the emission of domestic automobile diesel engines not meeting the international requirements of Euro Ⅲ or even Euro Ⅳ and Euro Ⅴ standards.
摆线转子泵是近几年在低压高速泵领域被广泛推崇的型式,早期由于内外转子需昂贵的转子磨床加工难以被推广。但随着国内粉末冶金技术的发展,制造工艺得到解决,国内油泵行业在单体泵上也几乎全部采用了摆线转子泵,但现有的摆线转子泵采用分体结构的泵体和从泵体内部经由的方式,因此泵的体积大,运转不平稳,脉动大,噪声大,易产气穴,容积效率低。为解决上述问题,需要一种泵体为一体结构,从泵体底面轴向进油的摆线输油泵。The cycloidal rotor pump is a type that has been widely praised in the field of low-pressure high-speed pumps in recent years. It was difficult to be popularized in the early days because the internal and external rotors required expensive rotor grinding machines. However, with the development of domestic powder metallurgy technology, the manufacturing process has been solved, and the domestic oil pump industry has almost all adopted cycloid rotor pumps for single pumps. However, the existing cycloid rotor pumps use a split-structure pump body and The way of passing through the inside of the pump body, so the pump has a large volume, unstable operation, large pulsation, loud noise, easy to produce cavitation, and low volumetric efficiency. In order to solve the above problems, there is a need for a cycloid oil transfer pump with an integral structure of the pump body and axial oil inlet from the bottom surface of the pump body.
实用新型内容 Utility model content
本实用新型的目的在于解决背景技术所述的泵的体积大,运转不平稳,脉动大,噪声大,易产气穴,容积效率低问题,提供一种高压共轨燃油喷射系统中的摆线输油泵,高压共轨燃油喷射系统中的摆线输油泵由输油泵体1、外转子2、内转子3和十字节4组成,外转子2置于输油泵体1的泵体内腔101内,内转子3在外转子2内与输油泵体1的内转子轴102转动连接,十字节4置于内转子3的十字节安装槽303内,其特征在于,输油泵体1为包括泵体内腔101、内转子轴102、低压油腔103、高压油腔104、进油孔105、进油接头106、固定孔107和密封槽108的一体结构,在圆形的泵体内腔101内,内转子轴102与泵体内腔101偏心并垂直置于泵体内腔101的底面上,泵体内腔101底面的圆心为O1,内转子轴102在泵体内腔101底面上的圆心为O2,通过O2 的泵体内腔101底面半径 O1A 的长度为r,O2偏离O1的距离为d,以泵体内腔101底面半径 O1A为对称轴,2个半月型凹槽对称置于泵体内腔101底面上,半径 O1A左侧的凹槽为高压油腔104,右侧的凹槽为低压油腔103,进油孔105在低压油腔103内置于低压油腔103底面的下端,进油孔105为穿透输油泵体1底部的圆孔,进油接头106置于输油泵体1的背面,进油接头106的内腔底部与进油孔105连通,进油接头106的内腔壁为螺纹结构,圆环形的密封槽108置于输油泵体1正表面上,3个固定孔107按旋转对称等间隔分布在输油泵体1上;The purpose of the utility model is to solve the problems of large volume, unstable operation, large pulsation, high noise, easy cavitation and low volumetric efficiency of the pump described in the background technology, and provide a cycloid pump in a high-pressure common rail fuel injection system. Fuel delivery pump, the cycloid fuel delivery pump in the high-pressure common rail fuel injection system is composed of a fuel delivery pump body 1, an outer rotor 2, an inner rotor 3 and a ten-
所述O2偏离O1的距离d为泵体内腔101底面半径 r的8~10%;The distance d between the O 2 and O 1 is 8-10% of the radius r of the bottom surface of the
所述输油泵体1采用粉末冶金技术加工;The oil delivery pump body 1 is processed by powder metallurgy technology;
所述外转子2的结构为,外转子外壁201为圆柱面,外转子外壁201与泵体内腔101的内壁为间隙配合,外转子内壁202为旋转对称的七瓣齿形柱面;所述内转子3的结构为,内转子外壁301为旋转对称的六瓣齿形柱面,内转子3的中心为圆形的内转子轴孔302,鼓形的十字节安装槽303与内转子轴孔302同心置于内转子3的正面;鼓形的十字节4置于内转子3的十字节安装槽303内,十字节4通过中心的凸轮轴连接孔401与共轨泵的凸轮轴5连接,在外转子2内,内转子3通过内转子轴孔302与输油泵体1的内转子轴102转动连接,外转子2和内转子3互相偏心在输油泵体1的泵体内腔101内构成一对偏心的内啮合转子作为产生油压的工作元件;外转子2和内转子3的正表面低于输油泵体1正表面0.03mm~0.07mm,输油泵在工作时,在凸轮轴5的驱动下,内转子3为主动转子,外转子2为从动转子,内转子3和外转子2同向顺时针旋转,内转子外壁301与外转子内壁202之间通过齿瓣相互偏心内啮合。The structure of the outer rotor 2 is that the outer rotor
外转子2和内转子3均采用粉末冶金技术加工。Both the outer rotor 2 and the inner rotor 3 are processed by powder metallurgy technology.
本实用新型的有益效果为,输油泵体为一体结构,进油孔置于泵体底面,轴向进油,结构紧凑、体积小,不易产气穴;外转子和内转子为七瓣齿形柱面与六瓣齿形柱面的偏心内啮合结构,内转子中心和外转子中心偏离小,内外转子同向旋转,齿间形成独立的油腔,工作循环过程中内转子和外转子的齿间保持相互啮合,因此运转平稳,脉动小,噪声低,容积效率高。The beneficial effect of the utility model is that the oil delivery pump body has an integral structure, the oil inlet hole is placed on the bottom surface of the pump body, and the oil enters axially, the structure is compact, the volume is small, and cavitation is not easy to occur; the outer rotor and the inner rotor are in the shape of seven petals The eccentric internal meshing structure of the cylindrical surface and the six-lobed toothed cylindrical surface, the deviation between the center of the inner rotor and the center of the outer rotor is small, the inner and outer rotors rotate in the same direction, and an independent oil chamber is formed between the teeth. During the working cycle, the teeth of the inner rotor and the outer rotor They keep meshing with each other, so the operation is smooth, the pulsation is small, the noise is low, and the volumetric efficiency is high.
附图说明 Description of drawings
图1为高压共轨燃油喷射系统中的摆线输油泵结构示意图;Figure 1 is a schematic structural diagram of the cycloidal fuel delivery pump in the high-pressure common rail fuel injection system;
图2为输油泵体立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the oil delivery pump body;
图3为输油泵体左视图;Fig. 3 is a left view of the oil delivery pump body;
图4为图3中B-B处剖视图;Fig. 4 is a sectional view at B-B place among Fig. 3;
图5为外转子主视图;Figure 5 is a front view of the outer rotor;
图6为内转子主视图;Figure 6 is a front view of the inner rotor;
图7为十字节主视图;Fig. 7 is the front view of ten bytes;
图8为摆线输油泵用于高压共轨燃油喷射系统中的安装示意图。Fig. 8 is a schematic diagram of the installation of the cycloid fuel delivery pump used in the high-pressure common rail fuel injection system.
图中,1--输油泵体,2--外转子,3--内转子,4--十字节,5--凸轮轴,6--共轨泵体,7--输油泵紧固螺钉,8--低压油管三通接头,9--O型圈,101--泵体内腔,102--内转子轴,103--低压油腔,104--高压油腔,105--进油孔,106--进油接头,107--固定孔,108--密封槽,201--外转子外壁,202--外转子内壁,301--内转子外壁,302--内转子轴孔,303--十字节安装槽,401--凸轮轴连接孔。In the figure, 1--oil pump body, 2--outer rotor, 3--inner rotor, 4--ten bytes, 5--camshaft, 6--common rail pump body, 7--oil pump fastening Screw, 8--low-pressure oil pipe tee joint, 9--O-ring, 101--pump body cavity, 102--inner rotor shaft, 103--low-pressure oil chamber, 104--high-pressure oil chamber, 105--inlet Oil hole, 106--oil inlet joint, 107--fixing hole, 108--seal groove, 201--outer wall of outer rotor, 202--inner wall of outer rotor, 301--outer wall of inner rotor, 302--shaft hole of inner rotor , 303--ten word installation groove, 401--camshaft connecting hole.
具体实施方式 Detailed ways
下面结合实施例和附图对本实用新型作进一步的说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
图1为高压共轨燃油喷射系统中的摆线输油泵实施例结构示意图,高压共轨燃油喷射系统中的摆线输油泵由输油泵体1、外转子2、内转子3和十字节4组成,外转子2置于输油泵体1的泵体内腔101内,内转子3在外转子2内与输油泵体1的内转子轴102转动连接,十字节4置于内转子3的十字节安装槽303内。Fig. 1 is a schematic structural diagram of an embodiment of a cycloidal fuel delivery pump in a high-pressure common rail fuel injection system. The cycloidal fuel delivery pump in a high-pressure common rail fuel injection system consists of a fuel delivery pump body 1, an outer rotor 2, an inner rotor 3 and a ten-
如图2、图3和图4所示的输油泵体结构图,输油泵体1包括泵体内腔101、内转子轴102、低压油腔103、高压油腔104、进油孔105、进油接头106、固定孔107和密封槽108,输油泵体1为粉末冶金技术加工的一体结构。在圆形的泵体内腔101内,内转子轴102与泵体内腔101偏心垂直置于泵体内腔101的底面上,泵体内腔101底面的圆心为O1,内转子轴102在泵体内腔101底面上的圆心为O2,通过O2 的泵体内腔101底面半径 O1A 的长度为r, O2偏离O1的距离为d,本实施例的r为22.5mm,d为2.2mm。以泵体内腔101底面半径 O1A为对称轴,2个半月型凹槽对称置于泵体内腔101底面上。半径 O1A左侧的凹槽为高压油腔104,右侧的凹槽为低压油腔103。进油孔105在低压油腔103内置于低压油腔103底面的下端。进油孔105为穿透输油泵体1的底部的圆孔,进油接头106置于输油泵体1的背面,进油接头106的内腔底部与进油孔105连通,进油接头106的内腔壁为螺纹结构。圆环形的密封槽108置于输油泵体1正表面上,3个固定孔107按旋转对称等间隔分布在输油泵体1上。As shown in Fig. 2, Fig. 3 and Fig. 4, the oil delivery pump body structure diagram, the oil delivery pump body 1 includes a
外转子2的结构为,外转子外壁201为圆柱面,外转子外壁201与泵体内腔101的内壁为间隙配合,内转子外壁301为旋转对称的七瓣齿形柱面,如图5所示。内转子3的结构为,内转子外壁301为旋转对称的六瓣齿形柱面,内转子3的中心为圆形的内转子轴孔302,鼓形的十字节安装槽303与内转子轴孔302同心置于内转子3的正面,如图6所示。图7所示的鼓形的十字节4置于内转子3的十字节安装槽303内,十字节4通过中心的凸轮轴连接孔401与共轨泵的凸轮轴5连接。The structure of the outer rotor 2 is that the
在外转子2内,内转子3通过内转子轴孔302与输油泵体1的内转子轴102转动连接,外转子2和内转子3互相偏心在输油泵体1的泵体内腔101内构成一对偏心的内啮合转子作为产生油压的工作元件;输油泵在工作时,在凸轮轴5的驱动下,内转子3为主动转子,外转子2为从动转子,内转子3和外转子2同向顺时针旋转,内转子外壁301与外转子内壁202之间通过齿瓣相互偏心内啮合In the outer rotor 2, the inner rotor 3 is rotationally connected with the
图8为摆线输油泵用于高压共轨燃油喷射系统中的安装示意图。摆线输油泵在输油泵体1内装配了外转子2、内转子3和十字节4后用输油泵紧固螺钉7将摆线输油泵紧固在共轨泵体6上,泵体内腔101将共轨泵体6上的共轨泵进油孔覆盖,外转子2和内转子3的正表面低于输油泵体1正表面0.05mm,O型圈9置于输油泵体1的密封槽108内起密封作用,确保燃油不产生外泄,共轨泵的凸轮轴5通过中心的凸轮轴连接孔401与十字节4连接。低压油管三通接头8通过螺纹连接固接在进油接头106上,使摆线输油泵与油箱连通。Fig. 8 is a schematic diagram of the installation of the cycloid fuel delivery pump used in the high-pressure common rail fuel injection system. The cycloid oil delivery pump is assembled with the outer rotor 2, the inner rotor 3 and the ten-
本实用新型的工作原理为,凸轮轴5转动,通过十字节4带动内转子3旋转,内转子3为主动转子,外转子2为从动转子,内转子3和外转子2的齿瓣相互偏心啮合,同向顺时针旋转,把燃油从油箱吸进低压油管三通接头8通过进油孔105充满低压油腔103,内转子3和外转子2在啮合转动过程中形成几个独立的油腔,随着内外转子的啮合旋转,各油腔的容积将发生变化,在对应于低压油腔103位置的油腔容积最大,吸进燃油,在对应于高压油腔104位置的油腔容积最小,排出具有一定压力的燃油,内外转子各齿瓣的如此循环啮合形成了吸排油过程,向共轨泵提供燃油。与现有技术的摆线输油泵不同的是,本实用新型采用了粉末冶金技术加工的一体结构输油泵体,进油方式为从输油泵体的低压油腔底面上的进油孔轴向进油,整个输油泵结构紧凑、体积小,不易产气穴;工作循环过程中内转子和外转子的齿间保持相互啮合,因此运转平稳,脉动小,噪声低,容积效率高。The working principle of the utility model is that the camshaft 5 rotates, and the inner rotor 3 is driven to rotate through the ten-
本实用新型保证了燃油在低压油路系统内循环,并向高压喷油泵供应足够流量及一定压力的燃油,能提高我国国产柴油机的节能减排和综合性能水平。本实用新型适用于汽车的柴油发动机燃油喷射系统。The utility model ensures that the fuel oil circulates in the low-pressure oil circuit system, and supplies fuel oil with sufficient flow and certain pressure to the high-pressure fuel injection pump, and can improve the energy-saving emission reduction and comprehensive performance level of domestic diesel engines in my country. The utility model is suitable for the fuel injection system of the diesel engine of the automobile.
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105247218A (en) * | 2013-04-11 | 2016-01-13 | 卡特彼勒公司 | Gear pump having grooved mounting adapter |
CN107664067A (en) * | 2016-07-29 | 2018-02-06 | 常柴股份有限公司 | Single cylinder common rail diesel engine |
CN108533431A (en) * | 2018-05-29 | 2018-09-14 | 象山申达轿车配件厂 | A kind of engine idling start stop system oil pump |
CN110701042A (en) * | 2019-11-06 | 2020-01-17 | 绵阳富临精工机械股份有限公司 | Electronic oil pump transmission structure |
CN113503216A (en) * | 2021-08-25 | 2021-10-15 | 一汽解放汽车有限公司 | Diesel engine fuel supply system and testing method thereof |
-
2012
- 2012-05-28 CN CN 201220241023 patent/CN202579169U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105247218A (en) * | 2013-04-11 | 2016-01-13 | 卡特彼勒公司 | Gear pump having grooved mounting adapter |
CN107664067A (en) * | 2016-07-29 | 2018-02-06 | 常柴股份有限公司 | Single cylinder common rail diesel engine |
CN108533431A (en) * | 2018-05-29 | 2018-09-14 | 象山申达轿车配件厂 | A kind of engine idling start stop system oil pump |
CN110701042A (en) * | 2019-11-06 | 2020-01-17 | 绵阳富临精工机械股份有限公司 | Electronic oil pump transmission structure |
CN110701042B (en) * | 2019-11-06 | 2024-03-01 | 四川芯智热控技术有限公司 | Electronic oil pump transmission structure |
CN113503216A (en) * | 2021-08-25 | 2021-10-15 | 一汽解放汽车有限公司 | Diesel engine fuel supply system and testing method thereof |
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