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CN202433396U - Sampling gas flow distribution analysis system of coal gas analyzer - Google Patents

Sampling gas flow distribution analysis system of coal gas analyzer Download PDF

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Publication number
CN202433396U
CN202433396U CN2012200081791U CN201220008179U CN202433396U CN 202433396 U CN202433396 U CN 202433396U CN 2012200081791 U CN2012200081791 U CN 2012200081791U CN 201220008179 U CN201220008179 U CN 201220008179U CN 202433396 U CN202433396 U CN 202433396U
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CN
China
Prior art keywords
pipeline
analysis
magnetic oxygen
exhaust
infrared
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Expired - Lifetime
Application number
CN2012200081791U
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Chinese (zh)
Inventor
张裕明
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Priority to CN2012200081791U priority Critical patent/CN202433396U/en
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Publication of CN202433396U publication Critical patent/CN202433396U/en
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Abstract

The utility relates to the field of a coal gas analyzer of a steel converter, in particular to a sampling gas flow distribution analysis system of the coal gas analyzer. The sampling gas flow distribution analysis system of the coal gas analyzer comprises a gas inlet pipeline, a magnetic oxygen analysis pipeline, an infrared analysis pipeline and an exhaust buffering pipeline, wherein the magnetic oxygen analysis pipeline and the infrared analysis pipeline are connected with the exhaust buffering pipeline in parallel and are then connected with the gas inlet pipeline in series through a main flow regulating valve; and the magnetic oxygen analysis pipeline is connected with the infrared analysis pipeline in parallel, is then connected with a pressure reducing valve in series, and is then connected with the exhaust buffering pipeline in parallel. The sampling gas flow distribution analysis system of the coal gas analyzer carries out optimal distribution to a sampling flowrate so as to ensure the usage of sampling gas of the analyzer and ensure the accuracy and reliability of data output of the analyzer during working for a long term, so that the flowrate requirement of the analyzer is met, the continuous stability of production is ensured, and the coal gas recovery quantity of the converter is increased.

Description

Gas analysis appearance sample gas assignment of traffic analytic system
Technical field
The utility model relates to coal gas of steel-smelting revolving furnace analyser field, relates in particular to a kind of gas analysis appearance sample gas assignment of traffic analytic system.
Background technology
The coal gas of steel-smelting revolving furnace analyser is one of visual plant of converter gas disposal system, and it is installed in the hot junction of converter flue, and environment is more abominable.The main sample gas filtrator of coal gas of converter analytical equipment pipeline system, sample gas assignment of traffic analytic system and program control system are formed.The quality of gas analysis device will directly have influence on the accuracy of gas analysis and the yield of coal gas of converter; But analytical equipment often breaks down in the use of reality; Make coal gas of converter not caused great energy dissipation and economic loss by normal recovery.Through long-term observation and analysis, we find that the sample gas assignment of traffic analytic system failure rate in the gas analysis device is very high.Because the calculating defective of its design and sampling flow cause system's cisco unity malfunction, thereby the operate as normal of impact analysis appearance influences coal-gas recovering.
Be illustrated in figure 1 as sample gas filtrator pipeline system schematic; Comprise sample gas pipe 1, process pipeline sampling by filtration device 2, secondary filter 8, first filter-paper filter 10, second filter-paper filter 11; After sample gas is filtered through first filter-paper filter 10; Carry out sample gas by sampling pump 9; And then filter back entering condensation of gas hydroextractor 12 through second filter-paper filter 11 and carry out the work of condensation hydroextractor, dried sample gas is sent into sample gas pipe 1 through secondary filter 8 by process pipeline sampling by filtration device 2.As shown in Figure 1, this sampling system also has nitrogen N 2The blowback detergent line; The nitrogen of blowback gets into blowback divider 5 through nitrogen purging main valve 6 earlier in the said nitrogen blowback detergent line; Distributed through the first nitrogen purging distribution valve, 7, the second nitrogen purging distribution valve 3 and the 3rd nitrogen purging distribution valve 4 by blowback divider 5 then, purging pressure is 10kg; So process pipeline sampling by filtration device 2, secondary filter 8 have the self-cleaning function of nitrogen blowback; And the dedusting material of first filter-paper filter 10 and second filter-paper filter 11 is a filter paper, and for smart dedusting and there is not the self-cleaning function, fundamental purpose is the analysis meter of protection sampling pump.
As shown in Figure 2; Be existing sample gas assignment of traffic analytic system synoptic diagram; Mainly magnetic oxygen analysis of pipeline, infrared analysis pipeline and the exhaust buffering pipeline by three parallel connections constitutes; Described magnetic oxygen analysis of pipeline constitutes by analyze three-way solenoid valve 21, magnetic oxygen analysis adjustable flow meter 22, magnetic oxygen analytical paper filtrator 23 and magnetic oxygen analyser 20 through pipeline magnetic oxygen in sequential series, and magnetic oxygen analyser 20 is analyzed the O in the appearance gas 2Content, working flow 0.5L/min.Described infrared analysis pipeline is by constituting through pipeline infrared analysis three-way solenoid valve 31 in sequential series, infrared analysis adjustable flow meter 32, infrared analysis filter-paper filter 33 and infrared spectrum analyser 30, and infrared spectrum analyser 30 is analyzed the CO/CO in the appearance gas 2Content, working flow 1L/min.Exhaust buffering pipeline is responsible for diffusing unnecessary gas to improve the response speed of analysis meter; Exhaust separator tube route constitutes with exhaust adjustable flow meter 41 through pipeline exhaust surge tank 40 in sequential series; Working flow is 15L/min, and total work flow of sampling pump 9 is 16.5L/min like this.
The phenomenon of the failure of existing gas analysis appearance mainly shows as because analysis of pipeline and exhaust cushion pipeline is connected after the sampling pump 9 through air inlet pipeline after parallelly connected; And analyze with flow be significantly smaller than the exhaust buffer traffic must make like this analyze very little with the aperture of flow valve, thereby when the gettering ability difference of sampling pump 9 owing to analyze with the very for a short time operate as normal that causes analysis with gas flow minimizing impact analysis instrument of the aperture of flow valve.
Summary of the invention
The utility model technical matters to be solved provides a kind of gas analysis appearance sample gas assignment of traffic analytic system; This system has increased the sample control of total flow of a flow regulation main valve on air inlet pipeline; By a reduction valve magnetic oxygen analyser and infrared spectrum analyser are accurately being adjusted; Thereby satisfy the traffic requirement of analyser, guarantee the continous-stable property of producing.
The utility model is achieved in that a kind of gas analysis appearance sample gas assignment of traffic analytic system, comprises air inlet pipeline, magnetic oxygen analysis of pipeline, infrared analysis pipeline and exhaust buffering pipeline; Described magnetic oxygen analysis of pipeline constitutes by analyze three-way solenoid valve, magnetic oxygen analysis adjustable flow meter, magnetic oxygen analytical paper filtrator and magnetic oxygen analyser through pipeline magnetic oxygen in sequential series; Described infrared analysis pipeline is by constituting through pipeline infrared analysis three-way solenoid valve in sequential series, infrared analysis adjustable flow meter, infrared analysis filter-paper filter and infrared spectrum analyser; Said exhaust separator tube route constitutes through pipeline exhaust surge tank and exhaust adjustable flow meter in sequential series; Through flow regulation main valve and air inlet pipeline polyphone, series connection one reduction valve is parallelly connected with exhaust buffering pipeline again after magnetic oxygen analysis of pipeline and the parallel connection of infrared analysis pipeline after said magnetic oxygen analysis of pipeline, infrared analysis pipeline and the parallel connection of exhaust buffering pipeline.
Described flow regulation main valve is a manual ball valve.
The utility model gas analysis appearance sample gas assignment of traffic analytic system; This system has increased the sample control of total flow of a flow regulation main valve on air inlet pipeline; Magnetic oxygen analyser and infrared spectrum analyser accurately being adjusted by a reduction valve, sampling flow is optimized distribution, guarantee the gas use amount of analysis meter; Guarantee the accuracy of the data output of analysis meter; Thereby satisfy the traffic requirement of analyser, the continous-stable property of production is guaranteed, thereby improve the yield of coal gas of converter.
Description of drawings
Fig. 1 is a sample gas filtrator pipeline system schematic;
Fig. 2 is existing sample gas assignment of traffic analytic system synoptic diagram;
Fig. 3 is the utility model gas analysis appearance sample gas assignment of traffic analytic system synoptic diagram.
Among the figure: 1 sample gas pipe; 2 process pipeline sampling by filtration devices; 3 second nitrogen purging distribution valve; 4 the 3rd nitrogen purging distribution valve; 5 blowback dividers; 6 nitrogen purging main valves; 7 first nitrogen purging distribution valve; 8 secondary filter; 9 sampling pumps; 10 first filter-paper filters; 11 second filter-paper filters; 12 condensation of gas hydroextractors; 20 magnetic oxygen analysers; 21 magnetic oxygen are analyzed three-way solenoid valve; 22 magnetic oxygen are analyzed the adjustable flow meter; 23 magnetic oxygen analytical paper filtrators; 30 infrared spectrum analysers; 31 infrared analysis three-way solenoid valves; 32 infrared analysis adjustable flow meters; 33 infrared analysis filter-paper filters; 40 exhaust surge tanks; 41 exhaust adjustable flow meters; 50 flow regulation main valves; 51 reduction valve.
Embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction the utility model scope.Should be understood that in addition those skilled in the art can do various changes or modification to the utility model after the content of having read the utility model statement, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
As shown in Figure 3, a kind of gas analysis appearance sample gas assignment of traffic analytic system comprises air inlet pipeline, magnetic oxygen analysis of pipeline, infrared analysis pipeline and exhaust buffering pipeline; Described magnetic oxygen analysis of pipeline constitutes by analyze three-way solenoid valve 21, magnetic oxygen analysis adjustable flow meter 22, magnetic oxygen analytical paper filtrator 23 and magnetic oxygen analyser 20 through pipeline magnetic oxygen in sequential series; Described infrared analysis pipeline is by constituting through pipeline infrared analysis three-way solenoid valve 31 in sequential series, infrared analysis adjustable flow meter 32, infrared analysis filter-paper filter 33 and infrared spectrum analyser 30; Said exhaust separator tube route constitutes with exhaust adjustable flow meter 41 through pipeline exhaust surge tank 40 in sequential series; Through flow regulation main valve 50 and air inlet pipeline polyphone, series connection one reduction valve 51 is parallelly connected with exhaust buffering pipeline again after magnetic oxygen analysis of pipeline and the parallel connection of infrared analysis pipeline after said magnetic oxygen analysis of pipeline, infrared analysis pipeline and the parallel connection of exhaust buffering pipeline; Described in the present embodiment flow regulation main valve 50 is a manual ball valve.
When flow is adjusted, the larger opening position is transferred in the air inlet of magnetic oxygen analyser 20 and infrared spectrum analyser 30; The air resistance of this moment is minimum to guarantee that gas preferentially gets into analysis meter;, at last magnetic oxygen is analyzed adjustable flow meter 22 and carry out uniting and adjustment with infrared analysis adjustable flow meter 32 and exhaust adjustable flow meter 41 and guarantee accurately to adjust to required flow again through the sample adjustment of total flow of flow regulation main valve 50 and reduction valve 51 according to the indication of the flow of these two flowmeters.

Claims (2)

1. a gas analysis appearance sample gas assignment of traffic analytic system comprises air inlet pipeline, magnetic oxygen analysis of pipeline, infrared analysis pipeline and exhaust buffering pipeline; Described magnetic oxygen analysis of pipeline constitutes by analyze three-way solenoid valve (21), magnetic oxygen analysis adjustable flow meter (22), magnetic oxygen analytical paper filtrator (23) and magnetic oxygen analyser (20) through pipeline magnetic oxygen in sequential series; Described infrared analysis pipeline is by constituting through pipeline infrared analysis three-way solenoid valve (31) in sequential series, infrared analysis adjustable flow meter (32), infrared analysis filter-paper filter (33) and infrared spectrum analyser (30); Said exhaust separator tube route constitutes through pipeline exhaust surge tank (40) and exhaust adjustable flow meter (41) in sequential series; It is characterized in that: through flow regulation main valve (50) and air inlet pipeline polyphone, series connection one reduction valve (51) is parallelly connected with exhaust buffering pipeline again after magnetic oxygen analysis of pipeline and the parallel connection of infrared analysis pipeline after said magnetic oxygen analysis of pipeline, infrared analysis pipeline and the parallel connection of exhaust buffering pipeline.
2. gas analysis appearance sample gas assignment of traffic analytic system as claimed in claim 1, it is characterized in that: described flow regulation main valve (50) is a manual ball valve.
CN2012200081791U 2012-01-10 2012-01-10 Sampling gas flow distribution analysis system of coal gas analyzer Expired - Lifetime CN202433396U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200081791U CN202433396U (en) 2012-01-10 2012-01-10 Sampling gas flow distribution analysis system of coal gas analyzer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200081791U CN202433396U (en) 2012-01-10 2012-01-10 Sampling gas flow distribution analysis system of coal gas analyzer

Publications (1)

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CN202433396U true CN202433396U (en) 2012-09-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107316448A (en) * 2017-05-22 2017-11-03 浙江理工大学 A kind of wisdom instrument system and its control method with networking function
CN111408198A (en) * 2020-03-30 2020-07-14 南京科朗分析仪器有限公司 Integrated filtering flow distribution module and use method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107316448A (en) * 2017-05-22 2017-11-03 浙江理工大学 A kind of wisdom instrument system and its control method with networking function
CN111408198A (en) * 2020-03-30 2020-07-14 南京科朗分析仪器有限公司 Integrated filtering flow distribution module and use method thereof

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Granted publication date: 20120912

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