[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN202289862U - Zinc oxide desulfurization system - Google Patents

Zinc oxide desulfurization system Download PDF

Info

Publication number
CN202289862U
CN202289862U CN2011204062140U CN201120406214U CN202289862U CN 202289862 U CN202289862 U CN 202289862U CN 2011204062140 U CN2011204062140 U CN 2011204062140U CN 201120406214 U CN201120406214 U CN 201120406214U CN 202289862 U CN202289862 U CN 202289862U
Authority
CN
China
Prior art keywords
tank
slurry
zinc oxide
tower
absorption
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN2011204062140U
Other languages
Chinese (zh)
Inventor
魏甲明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China ENFI Engineering Corp
Original Assignee
China ENFI Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China ENFI Engineering Corp filed Critical China ENFI Engineering Corp
Priority to CN2011204062140U priority Critical patent/CN202289862U/en
Application granted granted Critical
Publication of CN202289862U publication Critical patent/CN202289862U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Treating Waste Gases (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本实用新型公开了一种氧化锌脱硫系统,包括:吸收塔,所述吸收塔设有进气口、出气口、吸收液进口和吸收液出口;与吸收液出口连通的沉降槽;浆化槽,所述浆化槽与沉降槽连通以对吸收剂与上清液搅拌后送入吸收塔内;酸化槽,所述酸化槽与沉降槽的含固浆液出口相连;二氧化硫脱吸塔,所述二氧化硫脱吸塔与所述酸化槽相连。根据本实用新型的氧化锌脱硫系统,通过控制吸收塔内的吸收液的含固量和pH值,从而明显地减少了设备堵塞及结垢问题且不会影响到SO2的吸收效率。另外,没有任何废气、废液和废固的排放,实现了全封闭的操作。此外,设备简单,便于操作和维护且成本低,相比传统氧化锌脱硫,流程短且操作方便,能实现连续运转。

The utility model discloses a zinc oxide desulfurization system, comprising: an absorption tower, the absorption tower is provided with an air inlet, an air outlet, an absorption liquid inlet and an absorption liquid outlet; a settling tank connected with the absorption liquid outlet; a pulping tank , the slurrying tank is communicated with the settling tank to send the absorbent and the supernatant into the absorption tower after being stirred; the acidizing tank is connected to the solid-containing slurry outlet of the settling tank; the sulfur dioxide desorption tower, the The sulfur dioxide desorption tower is connected with the acidification tank. According to the zinc oxide desulfurization system of the utility model, by controlling the solid content and pH value of the absorption liquid in the absorption tower, the problems of equipment blockage and scaling are obviously reduced without affecting the absorption efficiency of SO 2 . In addition, there is no discharge of waste gas, waste liquid and waste solid, and a fully enclosed operation is realized. In addition, the equipment is simple, easy to operate and maintain, and low in cost. Compared with traditional zinc oxide desulfurization, the process is short and easy to operate, and can achieve continuous operation.

Description

氧化锌脱硫系统Zinc oxide desulfurization system

技术领域 technical field

本实用新型涉及氧化锌脱硫工艺,尤其是涉及一种氧化锌脱硫系统。The utility model relates to a zinc oxide desulfurization process, in particular to a zinc oxide desulfurization system.

背景技术 Background technique

传统的氧化锌脱硫工艺如下:含氧化锌(ZnO)的烟尘或纯的ZnO与水混合制成的浆液与含二氧化硫(SO2)烟气接触,发生反应,生成亚硫酸锌(ZnSO3),ZnSO3沉淀经过压滤机压滤后,形成的滤渣送焙烧车间;也有将ZnSO3在有氧化空气鼓入的情况下,发生氧化反应,最终生成ZnSO4,含有ZnSO4、ZnSO3、ZnO及杂质的混合溶液,经过压滤机过滤后,滤液中含有大量ZnSO4,被送往湿法系统的浸出工段。滤渣经过干燥后送往锌冶炼厂的渣处理系统或焙烧工段。The traditional zinc oxide desulfurization process is as follows: the slurry containing zinc oxide (ZnO) or pure ZnO mixed with water is in contact with flue gas containing sulfur dioxide (SO 2 ), and reacts to form zinc sulfite (ZnSO 3 ), After the ZnSO 3 precipitate is filtered by a filter press, the formed filter residue is sent to the roasting workshop; there is also an oxidation reaction of ZnSO 3 under the condition of oxidizing air blowing in, and finally produces ZnSO 4 , which contains ZnSO 4 , ZnSO 3 , ZnO and After the mixed solution of impurities is filtered by a filter press, the filtrate contains a large amount of ZnSO 4 and is sent to the leaching section of the wet system. After the filter residue is dried, it is sent to the slag treatment system or roasting section of the zinc smelter.

总化学反应方程式如下:The overall chemical reaction equation is as follows:

ZnO+SO2-ZnSO3 ZnO+SO 2 -ZnSO 3

ZnO+SO2+1/2O2-ZnSO4 ZnO+SO 2 +1/2O 2 -ZnSO 4

但传统氧化锌脱硫工艺在国内还没有普遍的推广开,究其原因,大致有以下几点:However, the traditional zinc oxide desulfurization process has not been widely promoted in China. The reasons are as follows:

(1)ZnSO3粘性比较大,循环液中的ZnSO3很容易在设备、管路中沉积,引起管路结垢堵塞,结垢后还非常不好清理;(1) ZnSO 3 is relatively viscous, and ZnSO 3 in the circulating fluid is easy to deposit in equipment and pipelines, causing scaling and blockage of pipelines, and it is very difficult to clean up after scaling;

(2)ZnSO3氧化成ZnSO4需要大量的氧化空气进行氧化,能耗比较高,氧化效果受很多因素控制,氧化效率很难控制;(2) The oxidation of ZnSO 3 to ZnSO 4 requires a large amount of oxidizing air for oxidation, and the energy consumption is relatively high. The oxidation effect is controlled by many factors, and the oxidation efficiency is difficult to control;

(3)由于有大量滤渣过滤出来,而滤渣又很难做到含水率很低,如果过滤不好,经常滤渣像稀泥一样,使得压滤机厂房一层操作环境非常差,而这些滤渣在外运的过程中,无法做到全封闭运输,对厂区造成二次污染;(3) Since a large amount of filter residue is filtered out, and the filter residue is difficult to achieve a very low moisture content, if the filter is not well filtered, the filter residue is often like mud, which makes the operating environment of the first floor of the filter press workshop very poor, and these filter residues are transported outside During the process, it is impossible to achieve fully enclosed transportation, causing secondary pollution to the factory area;

(4)要将ZnSO4溶液与渣分离开,或将浆液中的ZnSO3过滤出来,都需要压滤机,而为了连续操作,压滤机还得一用一备,这样就得安排工人进行操作及整理滤布,过滤出来的渣还得运走,还得建压滤机厂房,整个系统占地面积很大,运行费用和投资都很大;(4) To separate the ZnSO4 solution from the slag, or to filter the ZnSO3 in the slurry, a filter press is required, and for continuous operation, the filter press has to be used one at a time, so workers must be arranged to carry out To operate and organize the filter cloth, the filtered slag has to be transported away, and a filter press workshop has to be built. The entire system occupies a large area, and the operating cost and investment are large;

总体来说,由于尾气脱硫对企业来讲,不产生任何效益,所以一般投资越低、设备越简单越好,但是传统氧化锌脱硫工艺,从氧化锌制浆,到后续压滤机过滤,所有系统规模都不大,但要让整套工艺运行稳定可靠、操作环境好、自动化程度高,该配套的电、仪等辅助设施都要齐全,投资往往都超过了企业预期。结果很多设备能省就省,能简化就简化,导致氧化锌脱硫工艺没有一个非常好的示范性工程,无法普遍推广。Generally speaking, since tail gas desulfurization does not produce any benefits for enterprises, the lower the investment and the simpler the equipment, the better. However, the traditional zinc oxide desulfurization process, from zinc oxide pulping to subsequent filter press filtration, all The scale of the system is not large, but to make the entire process run stably and reliably, with a good operating environment and a high degree of automation, the supporting facilities such as electricity and instruments must be complete, and the investment often exceeds the company's expectations. As a result, a lot of equipment can be saved if it can be saved, and if it can be simplified, it will be simplified. As a result, there is no very good demonstration project for the zinc oxide desulfurization process, and it cannot be widely promoted.

实用新型内容Utility model content

本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提出一种氧化锌脱硫系统,所述氧化锌脱硫系统脱硫时不易产生堵塞结垢,且没有任何废气、废液和废固的排放。The utility model aims at at least solving one of the technical problems existing in the prior art. Therefore, an object of the present utility model is to provide a zinc oxide desulfurization system, which is not prone to clogging and fouling during desulfurization, and does not discharge any waste gas, waste liquid and waste solid.

根据本实用新型的一种氧化锌脱硫系统,包括:吸收塔,所述吸收塔内限定出反应腔室,且所述吸收塔的侧壁下部设有进气口以送入含硫烟气且所述吸收塔的顶部设有出气口,所述吸收塔的侧壁上部设有吸收液进口且所述吸收塔的底部设有吸收液出口;沉降槽,所述沉降槽与所述吸收液出口连通以接收从所述吸收液出口输出的吸收液并搅拌沉降所述吸收液,所述沉降槽的上部形成有上清液出口以将沉降后的上清液溢出,所述沉降槽的底部形成有用于排出沉降后的含固量为30~50%的浆液的含固浆液出口;浆化槽,所述浆化槽与所述沉降槽连通以接收从所述沉降槽中溢出的上清液,所述浆化槽的顶部设有吸收剂入口以加入含有氧化锌的吸收剂,所述吸收剂与所述上清液搅拌后送入所述吸收塔内;酸化槽,所述酸化槽与所述沉降槽的含固浆液出口相连以接收所述含固量为30~50%的浆液,所述酸化槽的顶部设有废酸溶液入口和气体出口,且所述酸化槽的侧壁下部设有酸化浆液出口;二氧化硫脱吸塔,所述二氧化硫脱吸塔为带一级喷淋层的空塔,脱吸塔上侧有酸化浆液入口与所述酸化槽相连以接收酸化槽内反应后流出的浆液,所述二氧化硫脱吸塔的顶部设有二氧化硫出口、底部设有浆液出口且侧壁上设有空气入口。A zinc oxide desulfurization system according to the present invention comprises: an absorption tower, a reaction chamber is defined inside the absorption tower, and the lower part of the side wall of the absorption tower is provided with an air inlet to feed sulfur-containing flue gas and The top of the absorption tower is provided with an air outlet, the upper part of the side wall of the absorption tower is provided with an absorption liquid inlet and the bottom of the absorption tower is provided with an absorption liquid outlet; a settling tank, the settling tank and the absorption liquid outlet Connected to receive the absorption liquid output from the absorption liquid outlet and stir and settle the absorption liquid. The upper part of the settling tank is formed with a supernatant liquid outlet to overflow the settled supernatant liquid. The bottom of the settling tank is formed There is a solid-containing slurry outlet for discharging the settled slurry with a solid content of 30-50%; a slurrying tank, the slurrying tank is communicated with the settling tank to receive the supernatant overflowing from the settling tank , the top of the slurrying tank is provided with an absorbent inlet to add an absorbent containing zinc oxide, and the absorbent and the supernatant are stirred and then sent into the absorption tower; the acidizing tank, the acidizing tank and the The solid-containing slurry outlet of the settling tank is connected to receive the slurry with a solid content of 30-50%. The top of the acidification tank is provided with a waste acid solution inlet and a gas outlet, and the lower part of the side wall of the acidification tank is There is an acidification slurry outlet; a sulfur dioxide desorption tower, the sulfur dioxide desorption tower is an empty tower with a first-level spray layer, and the acidification slurry inlet on the upper side of the desorption tower is connected to the acidification tank to receive the reaction in the acidification tank. Outflowing slurry, the top of the sulfur dioxide desorption tower is provided with a sulfur dioxide outlet, the bottom is provided with a slurry outlet, and the side wall is provided with an air inlet.

根据本实用新型的氧化锌脱硫系统,通过控制吸收塔内的循环的吸收液的含固量不高于8%,从而明显地减少了设备堵塞及结垢问题。较低的含固量可以减少设备、管道的结垢、堵塞问题,同时降低磨损,提高使用寿命。而含固量降低后,只要控制吸收塔内的吸收液的PH值大于5.2,则不会影响到SO2的吸收效率。另外,由于吸收剂是锌冶炼焙砂或电尘,通常不需要从外部购买,二氧化硫气体被送去制酸的同时酸化得到的硫酸锌浆液被送去锌冶炼浸出系统,节省了各系统中的原料成本,且整个系统中没有任何废气、废液和废固的排放,实现了零排放,满足了环保的需求。此外,设备简单,便于操作和维护且成本低,相比传统氧化锌脱硫,流程短且操作方便,能实现连续运转。According to the zinc oxide desulfurization system of the utility model, by controlling the solid content of the circulating absorption liquid in the absorption tower to not be higher than 8%, the problems of equipment blockage and scaling are obviously reduced. Lower solid content can reduce scaling and clogging of equipment and pipelines, reduce wear and improve service life. After the solid content is reduced, as long as the pH value of the absorption liquid in the absorption tower is controlled to be greater than 5.2, the absorption efficiency of SO2 will not be affected. In addition, since the absorbent is zinc smelting calcine or electric dust, it usually does not need to be purchased from outside. The sulfur dioxide gas is sent to the acidification and the zinc sulfate slurry obtained by acidification is sent to the zinc smelting leaching system, which saves the waste in each system. The cost of raw materials is low, and there is no discharge of waste gas, waste liquid and waste solid in the whole system, achieving zero discharge and meeting the needs of environmental protection. In addition, the equipment is simple, easy to operate and maintain, and low in cost. Compared with traditional zinc oxide desulfurization, the process is short and easy to operate, and can achieve continuous operation.

另外,根据本实用新型的氧化锌脱硫系统还具有如下附加技术特征:In addition, the zinc oxide desulfurization system according to the utility model also has the following additional technical features:

所述氧化锌脱硫系统进一步包括第一刮板组件,所述第一刮板组件包括:第一刮板件,所述第一刮板件可旋转地设在所述沉降槽内以将沉积在沉降槽底部的固体物质刮落使固体物质能通过所诉含固浆液出口排出;和第一驱动装置,所述第一驱动装置驱动所述第一刮板件可旋转。The zinc oxide desulfurization system further includes a first scraper assembly, the first scraper assembly includes: a first scraper member, the first scraper member is rotatably arranged in the settling tank to remove the deposited Scraping off the solid matter at the bottom of the settling tank enables the solid matter to be discharged through the outlet of the solid-containing slurry; and a first driving device, the first driving device drives the first scraper member to rotate.

其中所述沉降槽包括:柱状段;和锥状段,所述锥状段连接在所述柱状段的下方且且形成为倒圆锥形状,其中所述含固浆液出口形成在所述锥状段的底部,从而使得浆液中的固体物质更便于沉降。Wherein the settling tank comprises: a columnar section; and a conical section, the conical section is connected below the columnar section and formed in an inverted conical shape, wherein the solid-containing slurry outlet is formed in the conical section The bottom of the slurry makes it easier for the solid matter in the slurry to settle.

所述氧化锌脱硫系统进一步包括:第一阀门,所述第一阀门设在所述沉降槽的含固浆液出口与所述酸化槽之间以控制所述含固量30%~50%的浆液的流量。The zinc oxide desulfurization system further includes: a first valve, which is arranged between the solid-containing slurry outlet of the settling tank and the acidification tank to control the slurry with a solid content of 30% to 50%. traffic.

所述氧化锌脱硫系统进一步包括第一搅拌组件,所述第一搅拌组件包括:第一搅拌件,所述第一搅拌件可旋转地设在所述浆化槽内以对所述浆化槽内的所述吸收剂与上清液进行搅拌;和第二驱动装置,所述第二驱动装置驱动所述第一搅拌件可旋转。The zinc oxide desulfurization system further includes a first stirring assembly, the first stirring assembly includes: a first stirring member, the first stirring member is rotatably arranged in the slurrying tank to control the slurrying tank The absorber and the supernatant inside are stirred; and a second driving device, the second driving device drives the first stirring member to rotate.

所述氧化锌脱硫系统进一步包括第二搅拌组件,所述第二搅拌组件包括:第二搅拌件,所述第二搅拌件可旋转地设在所述酸化槽内以对所述酸化槽内的所述固体杂质与废酸溶液搅拌并反应;和第三驱动装置,所述第三驱动装置驱动所述第二搅拌件可旋转。所述氧化锌脱硫系统进一步包括:The zinc oxide desulfurization system further includes a second stirring assembly, the second stirring assembly includes: a second stirring member, the second stirring member is rotatably arranged in the acidizing tank to adjust the temperature of the acidizing tank The solid impurities are stirred and reacted with the waste acid solution; and a third driving device drives the second stirring member to rotate. The zinc oxide desulfurization system further includes:

第一泵,所述第一泵连接在所述吸收塔的下游以将所述吸收塔内的一部分吸收液输送入所述沉降槽内且另一部分吸收液通过吸收液进口循环送入到吸收塔内;第二泵,所述第二泵连接在所述浆化槽和所述吸收塔之间用于将新鲜的吸收剂浆液送入吸收塔;和第三泵,所述第三泵连接在所述酸化槽和二氧化硫脱吸塔之间,用于将酸化槽内浆液送入二氧化硫脱吸塔。The first pump, the first pump is connected downstream of the absorption tower to send a part of the absorption liquid in the absorption tower into the settling tank and another part of the absorption liquid is sent to the absorption tower through the absorption liquid inlet circulation Inside; a second pump connected between the slurry tank and the absorption tower for sending fresh absorbent slurry into the absorption tower; and a third pump connected at Between the acidification tank and the sulfur dioxide desorption tower, the slurry in the acidification tank is sent to the sulfur dioxide desorption tower.

所述氧化锌脱硫系统进一步包括:第二阀门,所述第二阀门设在所述第一泵和所述沉降槽之间,以控制从吸收塔中被泵入到沉降槽中的吸收液的流量。The zinc oxide desulfurization system further includes: a second valve, the second valve is arranged between the first pump and the settling tank to control the absorption liquid pumped from the absorption tower into the settling tank flow.

所述氧化锌脱硫系统还包括:第四泵,所述第四泵与所述二氧化硫脱吸塔中脱除游离的二氧化硫之后的浆液出口连接以将所述二氧化硫脱吸塔中流出的浆液送出。The zinc oxide desulfurization system further includes: a fourth pump connected to the slurry outlet after removing free sulfur dioxide in the sulfur dioxide desorption tower to send out the slurry flowing out of the sulfur dioxide desorption tower.

所述吸收塔为空塔。The absorption tower is an empty tower.

根据本实用新型的氧化锌脱硫系统,用焙砂或锌焙烧烟尘作为吸收剂,最终产物可以又回到锌冶炼的湿法浸出系统,实现了没有任何废弃物排放,且吸收液内的含固量低,可以解决管道和设备堵塞及结垢问题。另外,相比传统氧化锌脱硫系统,根据本实用新型实施例的氧化锌脱硫系统省去了氧化风机、吸收塔侧入式搅拌器、压滤机等设备,而且脱硫装置中不产生额外的废渣,不需要再安排人员去操作及运渣,动力消耗、维护费用、运行费用更低,设备简单,流程短,操作方便,能够实现连续运转,在酸化过程中,又可以对全厂的废硫酸进行综合回收利用,使整体工艺动力消耗、运行费用、总体投资更低。According to the zinc oxide desulfurization system of the present invention, calcined sand or zinc roasting smoke is used as an absorbent, and the final product can be returned to the wet leaching system of zinc smelting, so that no waste is discharged, and the solids contained in the absorption liquid The amount is low, which can solve the problem of pipeline and equipment blockage and scaling. In addition, compared with the traditional zinc oxide desulfurization system, the zinc oxide desulfurization system according to the embodiment of the utility model saves equipment such as oxidation fan, absorption tower side-entry agitator, filter press, etc., and no additional waste residue is generated in the desulfurization device , there is no need to arrange personnel to operate and transport slag, the power consumption, maintenance costs, and operating costs are lower, the equipment is simple, the process is short, the operation is convenient, and continuous operation can be realized. During the acidification process, the waste sulfuric acid of the whole plant can be treated Carry out comprehensive recycling, so that the overall process power consumption, operating costs, and overall investment are lower.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明 Description of drawings

本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

图1是根据本实用新型实施例的氧化锌脱硫系统的示意图;和Fig. 1 is the schematic diagram of the zinc oxide desulfurization system according to the utility model embodiment; With

图2是采用图1中所示的氧化锌脱硫系统的氧化锌脱硫方法的工艺流程图。Fig. 2 is a process flow diagram of a zinc oxide desulfurization method using the zinc oxide desulfurization system shown in Fig. 1 .

具体实施方式 Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In describing the present invention, it should be understood that the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer" etc. indicate directions or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , so it cannot be interpreted as a limitation of the present utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

下面参考图1描述根据本实用新型实施例的一种氧化锌脱硫系统。A zinc oxide desulfurization system according to an embodiment of the present invention will be described below with reference to FIG. 1 .

根据本实用新型实施例的氧化锌脱硫系统,包括:吸收塔1、沉降槽2、浆化槽3、酸化槽4和二氧化硫脱吸塔5。如图1所示,吸收塔1为空塔且内部限定出反应腔室,且吸收塔1的侧壁下部设有进气口11以便送入含硫烟气,吸收塔1的顶部设有出气口12,吸收塔1的侧壁上部设有吸收液进口13且底部设有吸收液出口14。可选地,吸收液进口13为彼此间隔开的至少两个,且在每个吸收液进口13内连接有多个吸收液喷口15以便向吸收塔1的反应腔室内喷射含有氧化锌(ZnO)的吸收液。由此,含硫烟气从进气口11进入到吸收塔1内,含有氧化锌(ZnO)的吸收液从吸收液进口13进入到吸收塔1内向下运动且与向上流动的含硫烟气在吸收塔1中逆向接触以脱除含硫烟气的硫,且控制吸收塔1内的循环吸收液的含固量在8%以内,并且控制吸收塔循环吸收液的内PH值大于5.2。The zinc oxide desulfurization system according to the embodiment of the utility model includes: an absorption tower 1 , a settling tank 2 , a pulping tank 3 , an acidizing tank 4 and a sulfur dioxide desorption tower 5 . As shown in Figure 1, the absorption tower 1 is an empty tower with a reaction chamber defined inside, and the lower part of the side wall of the absorption tower 1 is provided with an air inlet 11 for feeding sulfur-containing flue gas, and the top of the absorption tower 1 is provided with an outlet. The gas port 12, the upper part of the side wall of the absorption tower 1 is provided with an absorption liquid inlet 13 and the bottom is provided with an absorption liquid outlet 14. Optionally, there are at least two absorbing liquid inlets 13 spaced apart from each other, and a plurality of absorbing liquid nozzles 15 are connected in each absorbing liquid inlet 13 so as to inject zinc oxide (ZnO) into the reaction chamber of the absorption tower 1. of the absorbent. Thus, the sulfur-containing flue gas enters the absorption tower 1 from the air inlet 11, and the absorption liquid containing zinc oxide (ZnO) enters the absorption tower 1 from the absorption liquid inlet 13 and moves downward and is combined with the sulfur-containing flue gas flowing upward. Reverse contact in the absorption tower 1 to remove sulfur from the sulfur-containing flue gas, and control the solid content of the circulating absorption liquid in the absorption tower 1 to be within 8%, and control the internal pH value of the circulating absorption liquid in the absorption tower to be greater than 5.2.

沉降槽2与吸收液出口14连通以接收从吸收液出口14输出的吸收液并搅拌沉降吸收液以得到上清液和固体杂质,其中固体杂质中含有ZnSO3、未反应完全的ZnO及大量不参与反应的吸收液中的杂质。其中沉降槽2的上部形成有上清液出口21以将沉降后的上清液溢出,沉降槽2的底部形成有用于排出沉降后的含固量30%~50%的浆液的含固浆液出口22。The settling tank 2 is communicated with the absorption liquid outlet 14 to receive the absorption liquid output from the absorption liquid outlet 14 and stir the sedimentation absorption liquid to obtain the supernatant and solid impurities, wherein the solid impurities contain ZnSO 3 , unreacted ZnO and a large amount of unreacted Impurities in the absorbing liquid that participate in the reaction. Wherein the top of the settling tank 2 is formed with a supernatant outlet 21 to overflow the settled supernatant, and the bottom of the settling tank 2 is formed with a solid-containing slurry outlet for discharging the settled slurry with a solid content of 30% to 50%. twenty two.

浆化槽3与沉降槽2连通以接收从沉降槽2中溢出的上清液,具体地,在浆化槽3的上方设有上清液入口32以接收上清液,浆化槽3的顶部设有吸收剂入口31以加入含有氧化锌(ZnO)的吸收剂,吸收剂与上清液搅拌浆化后送入吸收塔1内。具体地,在浆化槽3的下部设有吸收剂出口33,吸收剂与上清液搅拌浆化后通过吸收剂出口33排出并循环入吸收塔1内,因此使得根据本实用新型实施例的氧化锌脱硫系统没有任何废弃固体杂质排出。可选地,所述含有氧化锌的吸收剂为锌精矿焙烧得到的焙砂和/或烟尘,其氧化锌含量都高于50%。其中本领域内的普通技术人员熟知,锌焙砂是锌精矿经焙烧后所得的产物,主要含氧化锌(ZnO),硫酸锌(ZnSO4),硫化锌(ZnS)等。Slurry tank 3 is communicated with settling tank 2 to receive the supernatant liquid overflowing from settling tank 2, specifically, supernatant liquid inlet 32 is provided with supernatant liquid inlet 32 to receive supernatant liquid above slurry tank 3, the slurry tank 3 The top is provided with an absorbent inlet 31 for adding an absorbent containing zinc oxide (ZnO), and the absorbent and the supernatant are stirred and slurried before being sent into the absorption tower 1 . Specifically, an absorbent outlet 33 is provided at the bottom of the pulping tank 3, and the absorbent and the supernatant are stirred and slurryed and then discharged through the absorbent outlet 33 and circulated into the absorption tower 1, so that the absorbent according to the embodiment of the present invention The zinc oxide desulfurization system does not discharge any waste solid impurities. Optionally, the zinc oxide-containing absorbent is calcine and/or soot obtained from roasting zinc concentrate, and the zinc oxide content is higher than 50%. Those of ordinary skill in the art know that zinc calcine is a product obtained after zinc concentrate is roasted, and mainly contains zinc oxide (ZnO), zinc sulfate (ZnSO 4 ), zinc sulfide (ZnS) and the like.

酸化槽4与沉降槽2的含固浆液出口22相连,具体地,在酸化槽4的顶部设有杂质入口44以接收含固量30%~50%的浆液,该浆液中含有大量ZnSO3、未反应完全的ZnO及大量不参与反应的吸收液中的固体杂质。酸化槽4的顶部设有用于供入废硫酸的废酸溶液入口41,废硫酸为生产硫酸系统中产生的废酸且其中混有烟尘、砷、汞、氟、氯等物质。酸化槽4的顶部还设有用于排出二氧化硫气体的气体出口42,且酸化槽4的侧壁下部设有酸化浆液出口43,由此,废硫酸与固体杂质在酸化槽4中反应生成SO2气体及含有ZnSO4溶液的酸化浆液。在酸化槽4中调节酸化浆液的PH值,及液固比,使该浆液能够满足湿法中浸出系统的要求即液固比为8-10∶1、PH值为5.0-5.2。The acidizing tank 4 is connected to the solid-containing slurry outlet 22 of the settling tank 2. Specifically, an impurity inlet 44 is provided on the top of the acidizing tank 4 to receive the slurry with a solid content of 30% to 50%, which contains a large amount of ZnSO 3 , Unreacted ZnO and a large amount of solid impurities in the absorption liquid that do not participate in the reaction. The top of the acidizing tank 4 is provided with a waste acid solution inlet 41 for feeding waste sulfuric acid, which is waste acid produced in the sulfuric acid production system and mixed with soot, arsenic, mercury, fluorine, chlorine and other substances. The top of the acidification tank 4 is also provided with a gas outlet 42 for discharging sulfur dioxide gas, and the lower part of the side wall of the acidification tank 4 is provided with an acidification slurry outlet 43, whereby waste sulfuric acid and solid impurities react in the acidification tank 4 to generate SO gas and acidified slurry containing ZnSO 4 solution. In the acidification tank 4, the pH value and the liquid-solid ratio of the acidified slurry are adjusted so that the slurry can meet the requirements of the leaching system in the wet process, that is, the liquid-solid ratio is 8-10:1 and the pH value is 5.0-5.2.

二氧化硫脱吸塔5与酸化槽4相连且为带一级喷淋层的空塔,具体地,在二氧化硫脱吸塔5的上部设有酸化浆液入口54以接收酸化槽4内反应后流出的酸化浆液,二氧化硫脱吸塔5的顶部设有二氧化硫出口51、底部设有浆液出口52且侧壁上设有空气入口53,将酸化浆液和空气在二氧化硫脱吸塔5内逆向接触以脱吸酸化浆液中的SO2并得到脱吸SO2后的浆液,该浆液送往浸出系统。同时酸化槽4和二氧化硫脱吸塔5中排出的二氧化硫气体被送入到硫酸系统中进行制酸。The sulfur dioxide desorption tower 5 is connected to the acidification tank 4 and is an empty tower with a primary spray layer. Specifically, an acidification slurry inlet 54 is provided on the top of the sulfur dioxide desorption tower 5 to receive the acidification that flows out after the reaction in the acidification tank 4. Slurry, the top of the sulfur dioxide desorption tower 5 is provided with a sulfur dioxide outlet 51, the bottom is provided with a slurry outlet 52 and the side wall is provided with an air inlet 53, and the acidified slurry and air are reversely contacted in the sulfur dioxide desorption tower 5 to desorb the acidified slurry SO 2 in the SO 2 and obtain a slurry after desorbing SO 2 , which is sent to the leaching system. At the same time, the sulfur dioxide gas discharged from the acidizing tank 4 and the sulfur dioxide desorption tower 5 is sent into the sulfuric acid system for acid production.

根据本实用新型实施例的氧化锌脱硫系统,通过控制吸收塔1内的循环的吸收液的含固量不高于8%,从而明显地减少了设备堵塞及结垢问题。较低的含固量可以减少设备、管道的结垢、堵塞问题,同时降低磨损,提高使用寿命。而含固量降低后,只要控制吸收塔1内的吸收液的PH值大于5.2,则不会影响到SO2的吸收效率。另外,由于吸收剂是锌冶炼焙砂或电尘,通常不需要从外部购买,二氧化硫气体被送去制酸的同时酸化得到的硫酸锌浆液被送去锌冶炼浸出系统,节省了各系统中的原料成本,且整个系统中没有任何废气、废液和废固的排放,实现了零排放,满足了环保的需求。此外,设备简单,便于操作和维护且成本低,相比传统氧化锌脱硫,流程短且操作方便,能实现连续运转。According to the zinc oxide desulfurization system of the embodiment of the utility model, by controlling the solid content of the circulating absorption liquid in the absorption tower 1 to not be higher than 8%, the problems of equipment blockage and scaling are significantly reduced. Lower solid content can reduce scaling and clogging of equipment and pipelines, reduce wear and improve service life. After the solid content is reduced, as long as the pH value of the absorption liquid in the absorption tower 1 is controlled to be greater than 5.2, the SO absorption efficiency will not be affected. In addition, since the absorbent is zinc smelting calcine or electric dust, it is usually not necessary to purchase from outside. The sulfur dioxide gas is sent to the acidification and the zinc sulfate slurry obtained by acidification is sent to the zinc smelting leaching system, which saves the waste in each system. The cost of raw materials is low, and there is no discharge of waste gas, waste liquid and waste solid in the whole system, achieving zero discharge and meeting the needs of environmental protection. In addition, the equipment is simple, easy to operate and maintain, and low in cost. Compared with traditional zinc oxide desulfurization, the process is short and easy to operate, and can achieve continuous operation.

如图1所示,根据本实用新型的一个实施例,氧化锌脱硫系统进一步包括第一刮板组件61,第一刮板组件61包括第一刮板件611和第一驱动装置612,其中第一刮板件611可旋转地设在沉降槽2内以将沉积在沉降槽2底部的固体物质刮落使固体物质使其能通过含固浆液出口22排出,第一驱动装置612驱动第一刮板件611可旋转。As shown in Figure 1, according to an embodiment of the present utility model, the zinc oxide desulfurization system further includes a first scraper assembly 61, and the first scraper assembly 61 includes a first scraper member 611 and a first driving device 612, wherein the first A scraper member 611 is rotatably arranged in the settling tank 2 to scrape off the solid matter deposited on the bottom of the settling tank 2 so that the solid matter can be discharged through the solid slurry outlet 22, and the first driving device 612 drives the first scraper. The plate 611 is rotatable.

可选地,如图1中所示,沉降槽2包括柱状段20a和锥状段20b,锥状段20b连接在柱状段20a的下方且形成为倒圆锥形状,从而使得含固量30%~50%的浆液中的固体杂质更便于沉降且排出,其中含固浆液出口22形成在锥状段20b的底部。Optionally, as shown in Figure 1, the settling tank 2 includes a columnar section 20a and a conical section 20b, the conical section 20b is connected below the columnar section 20a and formed into an inverted conical shape, so that the solid content is 30%~ The solid impurities in the 50% slurry are easier to settle and discharge, wherein the solid-containing slurry outlet 22 is formed at the bottom of the conical section 20b.

在本实用新型的进一步的实施例中,氧化锌脱硫系统还包括第一阀门71,第一阀门71设在沉降槽2的含固浆液出口22与酸化槽4之间以控制含固量30%~50%的浆液从沉降槽2中排出的流量,如图1所示。In a further embodiment of the present utility model, the zinc oxide desulfurization system also includes a first valve 71, and the first valve 71 is arranged between the solid-containing slurry outlet 22 of the settling tank 2 and the acidizing tank 4 to control the solid content of 30%. ~50% of the slurry discharge flow rate from the settling tank 2, as shown in FIG. 1 .

根据本实用新型的一个实施例中,氧化锌脱硫系统还进一步包括第一搅拌组件62和第三搅拌组件63。第一搅拌组件62包括第一搅拌件621和第二驱动装置622,其中第一搅拌件621可旋转地设在浆化槽3内以对浆化槽3内的吸收剂与上清液进行搅拌,第二驱动装置622驱动第一搅拌件621可旋转。According to an embodiment of the present utility model, the zinc oxide desulfurization system further includes a first stirring component 62 and a third stirring component 63 . The first stirring assembly 62 includes a first stirring member 621 and a second driving device 622, wherein the first stirring member 621 is rotatably arranged in the slurry tank 3 to stir the absorbent and the supernatant in the slurry tank 3 , the second driving device 622 drives the first stirring member 621 to be rotatable.

第二搅拌组件63包括第二搅拌件631和第三驱动装置632,其中第二搅拌件631可旋转地设在酸化槽4内以对酸化槽4内的含固量30%~50%的浆液与废酸溶液搅拌并反应,第三驱动装置632驱动第二搅拌件631可旋转。The second stirring assembly 63 includes a second stirring member 631 and a third driving device 632, wherein the second stirring member 631 is rotatably arranged in the acidizing tank 4 to treat the slurry with a solid content of 30% to 50% in the acidizing tank 4 Stir and react with the waste acid solution, the third driving device 632 drives the second stirring member 631 to rotate.

氧化锌脱硫系统进一步包括:第一泵81、第二泵82和第三泵83,第一泵81连接在吸收塔1的下游以将吸收塔1内的一部分吸收液输送入沉降槽2内且另一部分吸收液通过吸收液进口13循环送入到吸收塔1内,第二泵82连接在浆化槽3和吸收塔1之间用于将新鲜的吸收剂浆液送入吸收塔1,第三泵83连接在酸化槽4和二氧化硫脱吸塔5之间用于将酸化槽4内浆液送入二氧化硫脱吸塔5。The zinc oxide desulfurization system further includes: a first pump 81, a second pump 82 and a third pump 83, the first pump 81 is connected to the downstream of the absorption tower 1 to transport a part of the absorption liquid in the absorption tower 1 into the settling tank 2 and Another part of the absorption liquid is circulated into the absorption tower 1 through the absorption liquid inlet 13, and the second pump 82 is connected between the slurry tank 3 and the absorption tower 1 for sending fresh absorbent slurry into the absorption tower 1. The pump 83 is connected between the acidification tank 4 and the sulfur dioxide desorption tower 5 for sending the slurry in the acidification tank 4 into the sulfur dioxide desorption tower 5 .

可选地,如图1所示,在第一泵81和沉降槽2之间还设有第二阀门72,以控制从吸收塔1中被泵入到沉降槽2中的吸收液的流量。Optionally, as shown in FIG. 1 , a second valve 72 is provided between the first pump 81 and the settling tank 2 to control the flow of the absorption liquid pumped from the absorption tower 1 into the settling tank 2 .

如图1所示,氧化锌脱硫系统还可包括第四泵84,第四泵84与二氧化硫脱吸塔5中脱除游离的二氧化硫之后的浆液出口52连接以将二氧化硫脱吸塔5中流出的浆液送往下一步工序即湿法浸出系统。As shown in Figure 1, the zinc oxide desulfurization system can also include a fourth pump 84, and the fourth pump 84 is connected with the slurry outlet 52 after removing free sulfur dioxide in the sulfur dioxide desorption tower 5 to flow out of the sulfur dioxide desorption tower 5 The slurry is sent to the next step, the wet leaching system.

下面参考图1和图2描述采用本实用新型实施例的氧化锌脱硫系统的氧化锌脱硫工艺。The following describes the zinc oxide desulfurization process using the zinc oxide desulfurization system of the embodiment of the present invention with reference to FIG. 1 and FIG. 2 .

所述氧化锌脱硫工艺,包括以下步骤:The zinc oxide desulfurization process comprises the following steps:

S1、将含硫烟气与含有氧化锌的吸收液在吸收塔1中逆向接触以脱除含硫烟气中的硫。S1. Reversely contact the sulfur-containing flue gas with the absorption liquid containing zinc oxide in the absorption tower 1 to remove sulfur in the sulfur-containing flue gas.

S2、将脱硫后的吸收液输送到沉降槽2中进行沉降得到含固量30%~50%的浆液和上清液,其中含固量30%~50%的浆液中含有ZnSO3、未反应完全的ZnO及大量不参与反应的吸收液中的固体杂质。S2. Transport the desulfurized absorption liquid to the settling tank 2 for settling to obtain a slurry and supernatant with a solid content of 30% to 50%, wherein the slurry with a solid content of 30% to 50% contains ZnSO 3 , unreacted Complete ZnO and a large amount of solid impurities in the absorption liquid that do not participate in the reaction.

S3、将上清液与含有氧化锌的吸收剂在浆化槽3中搅拌浆化后输送回吸收塔1内,可选地,所述含有氧化锌的吸收剂为锌精矿焙烧得到的焙砂和/或烟尘。S3. Stirring and slurrying the supernatant and the absorbent containing zinc oxide in the slurry tank 3 and then transporting them back to the absorption tower 1. Optionally, the absorbent containing zinc oxide is roasted zinc concentrate obtained by roasting Sand and/or soot.

S4、将固体杂质与废酸溶液在酸化槽4中反应生成SO2及酸化浆液,酸化浆液中含有硫酸锌ZnSO4溶液。S4, reacting solid impurities and waste acid solution in the acidification tank 4 to generate SO 2 and acidification slurry, the acidification slurry contains zinc sulfate ZnSO 4 solution.

S5、将酸化浆液和空气在二氧化硫脱吸塔5内逆向接触以脱吸酸化浆液中的SO2并得到脱吸SO2后的浆液。S5. Reversely contact the acidified slurry with air in the sulfur dioxide desorption tower 5 to desorb the SO 2 in the acidified slurry and obtain the desorbed SO 2 slurry.

S6、将步骤S4中生成的SO2和步骤S5中生成的SO2制酸。S6, making acid from the SO2 generated in step S4 and the SO2 generated in step S5.

其中,将脱吸SO2后的浆液的液固比控制为8-10∶1、PH值控制为5.0-5.2以用于湿法浸出,例如可通过控制在步骤S4中酸化槽内的酸化浆液的液固比和PH值,来达到脱吸SO2后的浆液的液固比控制为8-10∶1、PH值控制为5.0-5.2。Wherein, the liquid-solid ratio of the slurry after desorbing SO2 is controlled to be 8-10:1, and the pH value is controlled to be 5.0-5.2 for wet leaching, for example, by controlling the acidified slurry in the acidified tank in step S4 The liquid-solid ratio and pH value of the slurry are controlled to achieve a liquid-solid ratio of 8-10:1 and a pH value of 5.0-5.2 after desorbing SO 2 .

在步骤S1中控制所述吸收液的含固量不高于8%,从而可降低ZnSO3的含量,进而明显地减少了设备堵塞及结垢问题。较低的含固量可以减少设备、管道的结垢、堵塞问题,同时降低磨损,提高使用寿命。进一步地,在步骤S1中含固量降低后,控制吸收液的PH值大于5.2,则不会影响到SO2的吸收效率。In step S1, the solid content of the absorption liquid is controlled not to be higher than 8%, so that the content of ZnSO 3 can be reduced, thereby significantly reducing equipment blockage and fouling problems. Lower solid content can reduce scaling and clogging of equipment and pipelines, reduce wear and improve service life. Further, after the solid content is reduced in step S1, the pH value of the absorption liquid is controlled to be greater than 5.2, which will not affect the absorption efficiency of SO 2 .

可选地,将含硫烟气从吸收塔的下部输送到吸收塔内且将含有氧化锌的吸收液从吸收塔的上部输送到吸收塔内。其中,所述含有氧化锌的吸收液由锌精矿焙烧得到的焙砂和/或烟尘与水混合而成。Optionally, the sulfur-containing flue gas is transported into the absorption tower from the lower part of the absorption tower and the absorption liquid containing zinc oxide is transported into the absorption tower from the upper part of the absorption tower. Wherein, the absorption solution containing zinc oxide is obtained by mixing calcined sand and/or dust obtained by roasting zinc concentrate and water.

在本实用新型的一些示例中,吸收塔1和二氧化硫脱吸塔5均为空塔,设备简单,便于操作和维护且成本低。In some examples of the present invention, both the absorption tower 1 and the sulfur dioxide desorption tower 5 are empty towers, with simple equipment, easy operation and maintenance, and low cost.

下面参考图1和图2描述根据本实用新型实施例的氧化锌脱硫系统的脱硫过程。The following describes the desulfurization process of the zinc oxide desulfurization system according to the embodiment of the present invention with reference to FIG. 1 and FIG. 2 .

含硫烟气从进气口11进入到吸收塔1内,含有氧化锌(ZnO)的吸收液从吸收液进口13进入到吸收塔1内向下运动且与向上流动的含硫烟气在吸收塔1中逆向接触,吸收液吸取含硫烟气中的二氧化硫与氧化锌(ZnO)发生反应,生成ZnSO3或亚硫酸氢锌Zn(HSO3)2,为了防止ZnSO3的结垢问题,控制吸收塔1内的循环吸收液的含固量,使含固量不高于8%,并且控制吸收塔循环吸收液的内PH值大于5.2。反应完全后,吸收液从吸收液出口14排出吸收塔1,其中一部分吸收液通过第一泵81被送入沉降槽2中进行搅拌沉降,另一部分通过吸收液进口13重新循环吸收到吸收塔1内。The sulfur-containing flue gas enters the absorption tower 1 from the air inlet 11, and the absorption liquid containing zinc oxide (ZnO) enters the absorption tower 1 from the absorption liquid inlet 13 and moves downward and flows with the upward-flowing sulfur-containing flue gas in the absorption tower. Reverse contact in 1, the absorption liquid absorbs the sulfur dioxide in the sulfur-containing flue gas and reacts with zinc oxide (ZnO) to generate ZnSO 3 or zinc bisulfite Zn(HSO 3 ) 2 , in order to prevent the scaling problem of ZnSO 3 , control the absorption The solid content of the circulating absorption liquid in the tower 1 is such that the solid content is not higher than 8%, and the internal pH value of the circulating absorption liquid in the control absorption tower is greater than 5.2. After the reaction is complete, the absorption liquid is discharged from the absorption tower 1 from the absorption liquid outlet 14, and part of the absorption liquid is sent into the settling tank 2 through the first pump 81 for stirring and sedimentation, and the other part is recirculated and absorbed into the absorption tower 1 through the absorption liquid inlet 13 Inside.

送往沉降槽2内的一部分吸收液,通过第一搅拌组件61的搅拌沉降作用,将ZnSO3、未反应完全的ZnO及大量不参与反应的焙砂杂质一并沉降下来,沉降槽2的底流含固量控制在30~50%,由此含固量30%~50%的浆液可通过含固浆液出口22自流到酸化槽4内,而上清液通过沉降槽2的上清液出口22流出并通过浆化槽3的上清液入口流入到浆化槽3内。A part of the absorption liquid sent to the settling tank 2, through the stirring and settling action of the first stirring assembly 61, ZnSO 3 , unreacted ZnO and a large amount of calcined impurities that do not participate in the reaction are settled together, and the bottom flow of the settling tank 2 The solid content is controlled at 30-50%, so that the slurry with a solid content of 30%-50% can flow into the acidification tank 4 through the outlet 22 of the solid-containing slurry, and the supernatant through the supernatant outlet 22 of the settling tank 2 Flow out and flow into the slurry tank 3 through the supernatant inlet of the slurry tank 3 .

含有氧化锌(ZnO)的吸收剂通过加料系统(图未示出)输入到浆化槽3的吸收剂入口31进而加入到浆化槽3内,在浆化槽3内吸收剂与上清液搅拌浆化后,通过第二泵82送往吸收塔1内以形成循环的吸收液。The absorbent containing zinc oxide (ZnO) is input to the absorbent inlet 31 of the slurry tank 3 through a feeding system (not shown) and then added to the slurry tank 3, and the absorbent and the supernatant in the slurry tank 3 After stirring and slurrying, it is sent to the absorption tower 1 by the second pump 82 to form a circulating absorption liquid.

从沉降槽2的含固浆液出口22流出的含有大量ZnSO3、ZnO等固体杂质的含固量30%~50%的浆液进入到酸化槽4内,混有烟尘、砷、汞、氟、氯等物质的废硫酸通过废酸溶液入口41进入到酸化槽4内,固体杂质与废硫酸进行反应,生成SO2及含有ZnSO4溶液的浆液,其中通过第三搅拌组件63搅拌加速反应。在酸化槽4中调节酸化浆液的PH值及液固比,使最终浆液能够满足湿法中浸出系统的要求即液固比为8-10∶1、PH值为5.0-5.2。The slurry with a solid content of 30% to 50% containing a large amount of solid impurities such as ZnSO 3 and ZnO flowing out from the solid-containing slurry outlet 22 of the settling tank 2 enters the acidification tank 4 and is mixed with smoke, arsenic, mercury, fluorine, and chlorine. The waste sulfuric acid of other substances enters the acidizing tank 4 through the waste acid solution inlet 41, and the solid impurities react with the waste sulfuric acid to generate SO 2 and a slurry containing ZnSO 4 solution, wherein the third stirring component 63 stirs to accelerate the reaction. Adjust the pH value and liquid-solid ratio of the acidified slurry in the acidification tank 4, so that the final slurry can meet the requirements of the leaching system in the wet process, that is, the liquid-solid ratio is 8-10:1, and the pH value is 5.0-5.2.

从酸化槽4的酸化浆液出口43排出的酸化浆液通过酸化浆液入口54进入到二氧化硫脱吸塔5中,空气从空气入口53进入到二氧化硫脱吸塔5中,由此酸化浆液和空气在二氧化硫脱吸塔5内逆向接触以脱吸酸化浆液中的SO2并得到脱吸SO2后的浆液,该浆液送往浸出系统。同时酸化槽4和二氧化硫脱吸塔5中排出的二氧化硫气体被送入到硫酸系统中进行制酸。The acidification slurry discharged from the acidification slurry outlet 43 of the acidification tank 4 enters in the sulfur dioxide desorption tower 5 through the acidification slurry inlet 54, and the air enters in the sulfur dioxide desorption tower 5 from the air inlet 53, thus the acidification slurry and air enter the sulfur dioxide desorption tower 5 The reverse contact in the absorption tower 5 is used to desorb SO2 in the acidified slurry and obtain the desorbed SO2 slurry, which is sent to the leaching system. At the same time, the sulfur dioxide gas discharged from the acidizing tank 4 and the sulfur dioxide desorption tower 5 is sent into the sulfuric acid system for acid production.

根据本实用新型实施例的氧化锌脱硫系统,用焙砂或锌焙烧烟尘作为吸收剂,最终产物可以又回到锌冶炼的湿法浸出系统,实现了没有任何废弃物排放,且吸收液内的含固量低,可以解决管道和设备堵塞及结垢问题。另外,相比传统氧化锌脱硫系统,根据本实用新型实施例的氧化锌脱硫系统省去了氧化风机、吸收塔侧入式搅拌器、压滤机等设备,而且脱硫装置中不产生额外的废渣,不需要再安排人员去操作及运渣,动力消耗、维护费用、运行费用更低,设备简单,流程短,操作方便,能够实现连续运转,在酸化过程中,又可以对全厂的废硫酸进行综合回收利用,使整体工艺动力消耗、运行费用、总体投资更低。According to the zinc oxide desulfurization system of the embodiment of the present invention, calcined sand or zinc roasting smoke is used as an absorbent, and the final product can be returned to the wet leaching system of zinc smelting, so that no waste is discharged, and the absorption liquid With low solid content, it can solve the problem of pipeline and equipment blockage and scaling. In addition, compared with the traditional zinc oxide desulfurization system, the zinc oxide desulfurization system according to the embodiment of the utility model saves equipment such as oxidation fan, absorption tower side-entry agitator, filter press, etc., and no additional waste residue is generated in the desulfurization device , there is no need to arrange personnel to operate and transport slag, the power consumption, maintenance costs, and operating costs are lower, the equipment is simple, the process is short, the operation is convenient, and continuous operation can be realized. During the acidification process, the waste sulfuric acid of the whole plant can be treated Carry out comprehensive recycling, so that the overall process power consumption, operating costs, and overall investment are lower.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation Specific features, structures, materials or characteristics described in an embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications, the scope of the present invention is defined by the claims and their equivalents.

Claims (10)

1.一种氧化锌脱硫系统,其特征在于,包括:1. A zinc oxide desulfurization system, characterized in that, comprising: 吸收塔,所述吸收塔内限定出反应腔室,且所述吸收塔的侧壁下部设有进气口以送入含硫烟气且所述吸收塔的顶部设有出气口,所述吸收塔的侧壁上部设有吸收液进口且所述吸收塔的底部设有吸收液出口;An absorption tower, the reaction chamber is defined inside the absorption tower, and the lower part of the side wall of the absorption tower is provided with an air inlet to send in sulfur-containing flue gas and the top of the absorption tower is provided with a gas outlet, the absorption tower The upper part of the side wall of the tower is provided with an absorption liquid inlet and the bottom of the absorption tower is provided with an absorption liquid outlet; 沉降槽,所述沉降槽与所述吸收液出口连通以接收从所述吸收液出口输出的吸收液并搅拌沉降所述吸收液,所述沉降槽的上部形成有上清液出口以将沉降后的上清液溢出,所述沉降槽的底部形成有用于排出沉降后的含固量30%~50%的浆液的含固浆液出口;A settling tank, the settling tank is communicated with the absorption liquid outlet to receive the absorption liquid output from the absorption liquid outlet and stir and settle the absorption liquid, the upper part of the settling tank is formed with a supernatant liquid outlet for the settled The supernatant overflows, and the bottom of the settling tank is formed with a solid-containing slurry outlet for discharging the settled slurry with a solid content of 30% to 50%; 浆化槽,所述浆化槽与所述沉降槽连通以接收从所述沉降槽中溢出的上清液,所述浆化槽的顶部设有吸收剂入口以加入含有氧化锌的吸收剂,所述吸收剂与所述上清液搅拌后送入所述吸收塔内;A slurrying tank, the slurrying tank is communicated with the settling tank to receive the supernatant overflowing from the settling tank, the top of the slurrying tank is provided with an absorbent inlet to add an absorbent containing zinc oxide, The absorbent is stirred with the supernatant and sent into the absorption tower; 酸化槽,所述酸化槽与所述沉降槽的含固浆液出口相连以接收所述含固量30%~50%的浆液,所述酸化槽的顶部设有废酸溶液入口和气体出口,且所述酸化槽的侧壁下部设有酸化浆液出口;Acidification tank, the acidification tank is connected with the solid-containing slurry outlet of the settling tank to receive the slurry with a solid content of 30% to 50%, the top of the acidification tank is provided with a waste acid solution inlet and a gas outlet, and The lower part of the side wall of the acidizing tank is provided with an acidizing slurry outlet; 二氧化硫脱吸塔,所述二氧化硫脱吸塔为带一级喷淋层的空塔,脱吸塔上侧有酸化浆液入口与所述酸化槽相连以接收酸化槽内反应后流出的浆液,所述二氧化硫脱吸塔的顶部设有二氧化硫出口、底部设有浆液出口且侧壁上设有空气入口。Sulfur dioxide desorption tower, the sulfur dioxide desorption tower is an empty tower with a primary spray layer, the upper side of the desorption tower has an acidification slurry inlet connected to the acidification tank to receive the slurry flowing out after the reaction in the acidification tank, the said The top of the sulfur dioxide desorption tower is provided with a sulfur dioxide outlet, the bottom is provided with a slurry outlet, and the side wall is provided with an air inlet. 2.根据权利要求1所述的氧化锌脱硫系统,其特征在于,进一步包括第一刮板组件,所述第一刮板组件包括:2. The zinc oxide desulfurization system according to claim 1, further comprising a first scraper assembly, the first scraper assembly comprising: 第一刮板件,所述第一刮板件可旋转地设在所述沉降槽内以将沉积在沉降槽底部的固体物质刮落使固体物质使其能通过所述含固浆液出口排出;和a first scraper member, the first scraper member is rotatably arranged in the settling tank to scrape off the solid matter deposited on the bottom of the settling tank so that the solid matter can be discharged through the outlet of the solid-containing slurry; and 第一驱动装置,所述第一驱动装置驱动所述第一刮板件可旋转。A first driving device, the first driving device drives the first scraper to rotate. 3.根据权利要求2所述的氧化锌脱硫系统,其特征在于,所述沉降槽包括:3. The zinc oxide desulfurization system according to claim 2, wherein the settling tank comprises: 柱状段;和columnar segment; and 锥状段,所述锥状段连接在所述柱状段的下方且形成为倒圆锥形状,其中所述含固浆液出口形成在所述锥状段的底部。a conical section, the conical section is connected below the columnar section and formed in an inverted conical shape, wherein the solid-containing slurry outlet is formed at the bottom of the conical section. 4.根据权利要求1所述的氧化锌脱硫系统,其特征在于,进一步包括:4. The zinc oxide desulfurization system according to claim 1, further comprising: 第一阀门,所述第一阀门设在所述沉降槽的含固浆液出口与所述酸化槽之间以控制所述含固量30%~50%的浆液的流量。The first valve is arranged between the solid-containing slurry outlet of the settling tank and the acidification tank to control the flow of the slurry with a solid content of 30% to 50%. 5.根据权利要求2所述的氧化锌脱硫系统,其特征在于,进一步包括第一搅拌组件,所述第一搅拌组件包括:5. The zinc oxide desulfurization system according to claim 2, further comprising a first stirring assembly, said first stirring assembly comprising: 第一搅拌件,所述第一搅拌件可旋转地设在所述浆化槽内以对所述浆化槽内的所述吸收剂与上清液进行搅拌;和a first stirring member, the first stirring member is rotatably arranged in the slurry tank to stir the absorbent and the supernatant in the slurry tank; and 第二驱动装置,所述第二驱动装置驱动所述第一搅拌件可旋转。A second driving device, the second driving device drives the first stirring member to be rotatable. 6.根据权利要求5所述的氧化锌脱硫系统,其特征在于,进一步包括第二搅拌组件,所述第二搅拌组件包括:6. The zinc oxide desulfurization system according to claim 5, further comprising a second stirring assembly, the second stirring assembly comprising: 第二搅拌件,所述第二搅拌件可旋转地设在所述酸化槽内以对所述酸化槽内的所述固体杂质与废酸溶液搅拌并反应;和a second stirring member, the second stirring member is rotatably arranged in the acidification tank to stir and react the solid impurities in the acidification tank with the spent acid solution; and 第三驱动装置,所述第三驱动装置驱动所述第二搅拌件可旋转。A third driving device, the third driving device drives the second stirring member to be rotatable. 7.根据权利要求1所述的氧化锌脱硫系统,其特征在于,进一步包括:7. The zinc oxide desulfurization system according to claim 1, further comprising: 第一泵,所述第一泵连接在所述吸收塔的下游以将所述吸收塔内的一部分吸收液输送入所述沉降槽内且另一部分吸收液通过吸收液进口循环送入到吸收塔内;The first pump, the first pump is connected downstream of the absorption tower to send a part of the absorption liquid in the absorption tower into the settling tank and another part of the absorption liquid is sent to the absorption tower through the absorption liquid inlet circulation Inside; 第二泵,所述第二泵连接在所述浆化槽和所述吸收塔之间用于将新鲜的吸收剂浆液送入吸收塔;和a second pump connected between the slurrying tank and the absorption tower for sending fresh absorbent slurry into the absorption tower; and 第三泵,所述第三泵连接在所述酸化槽和二氧化硫脱吸塔之间,用于将酸化槽内浆液送入二氧化硫脱吸塔。The third pump, the third pump is connected between the acidification tank and the sulfur dioxide desorption tower, and is used to send the slurry in the acidification tank to the sulfur dioxide desorption tower. 8.根据权利要求7所述的氧化锌脱硫系统,其特征在于,进一步包括:8. The zinc oxide desulfurization system according to claim 7, further comprising: 第二阀门,所述第二阀门设在所述第一泵和所述沉降槽之间。A second valve, the second valve is arranged between the first pump and the settling tank. 9.根据权利要求7所述的氧化锌脱硫系统,其特征在于,还包括:9. The zinc oxide desulfurization system according to claim 7, further comprising: 第四泵,所述第四泵与所述二氧化硫脱吸塔中脱除游离的二氧化硫之后的浆液出口连接以将所述二氧化硫脱吸塔中流出的浆液送出。The fourth pump, the fourth pump is connected to the slurry outlet after removing free sulfur dioxide in the sulfur dioxide desorption tower to send out the slurry flowing out of the sulfur dioxide desorption tower. 10.根据权利要求1-9中任一项所述的氧化锌脱硫系统,其特征在于,所述吸收塔为空塔。10. The zinc oxide desulfurization system according to any one of claims 1-9, characterized in that the absorption tower is an empty tower.
CN2011204062140U 2011-10-21 2011-10-21 Zinc oxide desulfurization system Withdrawn - After Issue CN202289862U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204062140U CN202289862U (en) 2011-10-21 2011-10-21 Zinc oxide desulfurization system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204062140U CN202289862U (en) 2011-10-21 2011-10-21 Zinc oxide desulfurization system

Publications (1)

Publication Number Publication Date
CN202289862U true CN202289862U (en) 2012-07-04

Family

ID=46358847

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011204062140U Withdrawn - After Issue CN202289862U (en) 2011-10-21 2011-10-21 Zinc oxide desulfurization system

Country Status (1)

Country Link
CN (1) CN202289862U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389705A (en) * 2011-10-21 2012-03-28 中国恩菲工程技术有限公司 Zinc oxide desulphurization system
CN107261807A (en) * 2017-07-27 2017-10-20 大唐环境产业集团股份有限公司 Desulfurization filtrate recycling system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389705A (en) * 2011-10-21 2012-03-28 中国恩菲工程技术有限公司 Zinc oxide desulphurization system
CN102389705B (en) * 2011-10-21 2013-11-13 中国恩菲工程技术有限公司 Zinc oxide desulphurization system
CN107261807A (en) * 2017-07-27 2017-10-20 大唐环境产业集团股份有限公司 Desulfurization filtrate recycling system

Similar Documents

Publication Publication Date Title
CN102389705B (en) Zinc oxide desulphurization system
CN104069732B (en) A kind of integrated horizontal wet desulphurization device
CN102284239B (en) Desulfurization process and device based on out-of-tower circulation and independent oxidization dual-alkali methods
CN102423622A (en) Zinc oxide desulfurization process
CN207108584U (en) A kind of neutralization pond efficiently mixed
CN202289862U (en) Zinc oxide desulfurization system
CN206229183U (en) High-efficiency environment friendly dusting and desulfuring system
CN203090752U (en) Double-pool wet-process flue gas dedusting and desulfurizing equipment
CN105709586B (en) Liquid preparation and liquid supply method and device for coke oven flue gas desulfurization system
CN209934147U (en) Gypsum slurry concentration and separation system
CN204320059U (en) A kind of for combining the device that the sulfur-containing tail gas degree of depth reduces discharging
CN207886965U (en) A kind of compound lime stone, calcium hydroxide gypsum wet desulfurizer
CN109821383A (en) An intelligent air pollution prevention and control system and method
CN211753784U (en) Flue gas pretreatment device of pot-type calcining furnace
CN216878718U (en) Desulfurizer supply device for low-temperature flue gas desulfurization
CN111054207B (en) Carbide slag-gypsum flue gas desulfurization device and method applied to multi-pipe water bed
CN209771808U (en) A flue gas cooling and purification system for anode furnace
CN103349901A (en) Flue gas processing method and device thereof
CN211537229U (en) System for sulfur dioxide flue gas is handled and is recycled
CN211688771U (en) Sludge drying treatment device
CN213314220U (en) Zinc oxide production desulphurization unit
CN202224051U (en) Tower extrinsic cycle adds independent oxidation dual-alkali method desulphurization unit
CN101456596B (en) A reactor suitable for leaching pyrolusite with sulfur dioxide gas
CN205550027U (en) Liquid mixing and liquid supply device for coke oven flue gas desulfurization system
CN219279538U (en) Sulfuric acid process titanium dioxide waste water defluorination device

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120704

Effective date of abandoning: 20131113

AV01 Patent right actively abandoned

Granted publication date: 20120704

Effective date of abandoning: 20131113

RGAV Abandon patent right to avoid regrant