CN202252242U - Central control device of gas channel switch and flow conversion of gas - Google Patents
Central control device of gas channel switch and flow conversion of gas Download PDFInfo
- Publication number
- CN202252242U CN202252242U CN2011203553592U CN201120355359U CN202252242U CN 202252242 U CN202252242 U CN 202252242U CN 2011203553592 U CN2011203553592 U CN 2011203553592U CN 201120355359 U CN201120355359 U CN 201120355359U CN 202252242 U CN202252242 U CN 202252242U
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- flow conversion
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Abstract
The utility model relates to a central control device of gas channel switch and flow conversion of gas. The central control device is characterized by comprising a chain transmission overrun clutch driving mechanism, a gas channel switch valve set and an overflow type flow conversion valve set; the chain transmission overrun clutch driving mechanism comprises a base and a motor; a driving sprocket wheel and a driven chain flywheel are installed on the base; the gas channel switch valve set comprises a four-position two-way ball valve and a throttling pore plate; and the overflow type flow conversion valve set comprises a four-position five-way ball valve and a two-position two-way ball valve. The central control device disclosed by the utility model has the benefits that: the switching value type automatic control of the gas channel switch and the accurate flow conversion of gas is realized by controlling forward rotation and reverse rotation of a driving motor and detecting a feedback signal of a position sensor; the manual central operation for reducing turning force without a motor decelerator is realized; and the central control device is applied to controlling of small and medium-sized flow gas channels having less gas channel switch points and a certain accuracy flow and requiring less flow point conversion.
Description
Technical field
The utility model relates to gas control equipment, and particularly a kind of gas gas circuit is switched and flow cycled central control device.
Background technique
In the practical application of current Pneumatic Control Technology, all use solenoid valve or other mortor operated valves to carry out the gas circuit switching controls usually; Use electric throttle valve or electronic relief valve to realize the gas flow conversion and control.In robot control system(RCS), on-off mode control electromagnetic valve or mortor operated valve are adopted in the switching of gas circuit; And in gas circuit, need carry out the conversion of target flow the time, during flow conversion especially comparatively accurately, the mode that then generally will adopt " PID " control technique or " bluring " control technique that flow is regulated is changed flow.This just makes that control is complicated, and the technician who needs a capability could accomplish.In the less control system of middle small flow gas circuit and flow point, its property/price ratio is relatively poor; And it is required to use the existing gas circuit control means to be difficult to accomplish that system debug is satisfied in manual centralized operation control.
Summary of the invention
The purpose of the utility model provides a kind of control easily to be switched and flow cycled central control device with easy to operate gas circuit, to remedy the deficiency of existing technology.
The technological scheme that the utility model adopts is: a kind of gas gas circuit is switched and flow conversion central control device, it is characterized in that: comprise chain-driven free wheel device driving mechanism I, air way switch valve group II and overflow-type flow conversion valve group III; Chain-driven free wheel device driving mechanism comprises the small-sized AC motor 1 of pedestal 8, band retarder; Drive sprocket 2 is installed on pedestal 8, and drive sprocket 2 drives the driven chain flywheel 4,6 that oppositely skids through chain 3, and driven chain flywheel 4,6 is installed on the driven shaft 5,7, behind the driven shaft 5,7 crosshead shoe shaft coupling 11 is arranged; Respectively be provided with a permanent magnet 10 behind the driven chain flywheel 4,6, on the circumference of the corresponding permanent magnet 10 of pedestal 8, become 90 degree that four magnetoelectric transducers 9 are installed; Air way switch valve group II comprises four two pass ball valves 20, restricting orifice 14 and port A, B, C, D, and connecting tube a is arranged between port A and the D; Air way switch valve group II is installed on the pedestal 8 through valve body 12, and the key of spool 13 front ends cooperates with crosshead shoe shaft coupling 11.Overflow-type flow conversion valve group III comprises four five-way ball valves 21,2/2- way ball valve 17,18, orifice plate spill piece 19 and port E, F; Useful air circuit 22 between port C and the F; Flow conversion valve group III is installed on the pedestal 8 through valve body 15, and the key through spool 16 front ends cooperates with crosshead shoe shaft coupling 11.
The beneficial effect of the utility model is: the utility model through to the clockwise and anticlockwise of drive motor control and to the detection of position sensor feedback signal realized the gas gas circuit switch with the accurate conversion of flow the automatic control of switching value mode; Through to the contrary motor traffic direction revolution of driving mechanism follower shaft, realized breaking away from the manual centralized operation that motor reducer alleviates rotatory force; The utility model does not relate to complicated control technique, does not use the valve with electronic final controlling element, and property/price ratio is better, be particularly suitable for the gas circuit switching point require seldom, again few flow point change and have certain degree of accuracy flow in, the control of small flow gas circuit.The utility model adopts ball valve, has the gas circuit of requirement that remarkable result is more arranged to leak-down rate.
Description of drawings
Fig. 1 is the utility model embodiment's an overall structure front schematic view.
Fig. 2 is the utility model embodiment's the overall structure back side and uses the connection schematic representation.
Fig. 3 is the side-looking part sectioned view of Fig. 1.
Fig. 4 is the utility model embodiment's an air way switch valve group structural representation.
Fig. 5 is the utility model embodiment's an overflow-type flow switchover control valve group schematic representation.
Embodiment
Embodiment: before the narration working procedure, the utility model has the structure of several parts to need explanation.
1, in the driven chain flywheel 4 ratchet is arranged, so realize unidirectional transmission with chain 3.During installation, driven chain flywheel 4 and 6 is reversed installation: that is inhour is when rotating, and 4 one-tenth engagements of driven chain flywheel can make driven shaft 5 rotate synchronously,, driven chain flywheel 6 driven shaft 7 that skids does not rotate; Otherwise when clockwise rotating,, driven chain flywheel 4 skids, and driven shaft 5 does not rotate,, 6 one-tenth engagements of driven chain flywheel drive driven shaft 7 and rotate synchronously; Principal and subordinate's movable sprocket rotates and compares 1:1.
2, four two pass ball valves 20 comprise that valve body 12, spool 12 and ball face sealing connect plug; The spool 13 of four two pass ball valves 20 is the cylindrical body that a middle part becomes spheroid, and the Vertical direction of spool 13 heart portion spheroid centre of sphere radial sections is drilled with " Γ " font hole through hole (being made up of hole 13a and hole 13b) that becomes 90 °; Per 90 ° of directions in valve body 12 and the same axle tangent plane of spool 13 " Γ " font hole through hole are drilled with four intercommunicating pores that intersect at valve body 12 centers respectively; When 90 ° of the spool revolutions of ball valve just with valve body on the connection in twos in four holes; On ball face sealing connects in 4 holes that plug is installed in valve body 12 respectively, fit with spool 15 and form sealing in the inner end, and the outer end has screw thread to be used for the pipeline connection; The Front-end Design of spool 13 has " one " font key to cooperate with the crosshead shoe shaft coupling 11 of chain-driven free wheel device driving mechanism I, can rotate with chain-driven free wheel device driving mechanism I driven shaft 7.
3, four five-way ball valves 21 are " 1 goes into 4 goes out " structure, and two general ball valves 17,18 are connected with the delivery outlet of four five-way ball valves 21 respectively with orifice plate throttling element 19; Four five-way ball valve 21 Front-end Design have " one " font key to cooperate with the crosshead shoe shaft coupling 11 of chain-driven free wheel device driving mechanism I coupling, rotate with chain-driven free wheel device driving mechanism I driven shaft 5.Four five-way ball valves 21 comprise that valve body 15, spool 16 and ball face sealing connect plug; The valve body 15 of four five-way ball valves 21 is the combination of square body and cylindrical body, and line runs through cylindrical body and square body to a circular hole along the cylindrical body axle center, is drilled with vertical through hole on square body 4 faces parallel with cylindrical body; The spool 16 of four five-way ball valves 21 is installed in the valve body 15; Cylindrical body for the middle part globulate; There is one " Γ " font vertical through hole hole (being made up of hole 16a and hole 16b) in spool 16 heart portions; On ball face sealing connects in 4 holes that plug is installed in valve body 15 respectively, fit with spool 15 and form sealing in the inner end, and the outer end has screw thread to be used for the pipeline connection.
Fig. 2 has illustrated a kind of application of the utility model embodiment to connect: source of the gas is connected the A port; Port B connects gas storage equipment; Port C is with the gas outlet, is serially connected between port C, the F by air way switch valve group II switching gas circuit, by flow conversion valve group III control flow rate with air circuit 22.
Automatically control.
Original state: gas circuit is closed.
If spool 13 positions of air way switch valve group II are as shown in Figure 4, spool 16 positions of flow conversion valve group III are as shown in Figure 5; The 13a in valve group II spool 13 spheroids part " Γ " font aperture, 13b are with port A and internal interface D short circuit; Port A, B, C all are not switched on; Switching gas circuit is in closed condition; The 16b of valve group III spool 16 points to by the port E of shutoff, also is turned off with the path of air circuit and flow conversion valve group III; Permanent magnet 10 triggerings first magnetoelectric transducer 9 separately of driven chain flywheel 4 and 6 edge down is to system's delivery valve group II, III work at present position signal at this moment.
First work step, port A, B connect: source of the gas is inflated to gas storage equipment.
Starting electrical machinery 1 counter clockwise rotation is turned round through drive sprocket 2, chain 3 drive driven chain flywheels 4 and 6 counterclockwise direction synchronously; Around here, because driven chain flywheel 4 is in engagement, driven chain flywheel 6 is in slipping state, and then spool 13 is driven the inhour rotation; When driven chain flywheel 4 forwards first 90 ° of positions to; System detects the valve group II work at present position signal that edge is embedded in second magnetoelectric transducer of correspondence, 9 outputs of permanent magnet 10 triggerings on the driven chain flywheel 4; Instruction motor 1 stops operating; So the 13a mouth 13b mouth in spool 13 spheroids part " Γ " font aperture is connected port A and port B, source of the gas can be inflated to gas storage equipment; Because driven chain flywheel 6 skids, valve group III still is in initial position.
Second work step, port B, C connect: gas storage equipment is to using the air circuit air feed.
Restart motor 1 counter clockwise rotation; Identical with a last work step transmission process, only spool 13 is driven the inhour rotation around here, when driven chain flywheel 4 forwards second 90 ° of position to; System detects the valve group II work at present position signal that permanent magnet 10 triggers 9 outputs of the 3rd magnetoelectric transducer; Instruction motor 1 stops operating, so 13a, the 13b in spool 13 spheroids part " Γ " font aperture connect port B and port C, gas storage equipment can be to using the air circuit air feed; Flow conversion valve group III is still in initial closed position at this moment, and gas occluding can not flow in the loop at the F mouth.
The 3rd work step, port F insert with air circuit 22, and gas circuit is carried out the flow conversion.
This moment, starting electrical machinery 1 made its clockwise revolution, so driven chain flywheel 4 skids, the spool of valve group II remains on port B, C on positi, and gas circuit still is in gas storage equipment to air circuit 22 air feed states; 6 on driven chain flywheel drives driven shaft 7 revolutions clockwise; When driven chain flywheel 7 turns to first 90 ° of positions; System detects the valve group III work at present position signal that edge is embedded in second magnetoelectric transducer of permanent magnet 10 triggerings, 9 outputs on the driven chain flywheel 6, and instruction motor 1 stops operating; Around here, spool 16 is driven 90 ° of revolutions clockwise, and overflow orifice plate 19 is pointed in the 16b hole of spool, obtains first kind of working flow with air circuit.
If instruct motor 1 to turn round clockwise again, control driven chain flywheel 6 counterclockwise direction are turned back to second 90 ° of position; Valve group II still is in port B, C on positi around here; Gas circuit keeps gas storage equipment to air circuit air feed state; And 2/2-way ball valve 17 is pointed in the 16b aperture of driven chain flywheel 6 spool 16 of valve group III on this position, can obtain second working flow being set by 17 overflows of 2/2-way ball valve with air circuit.
Continue instruction motor 1 and turn round clockwise, control driven chain flywheel 6 continues counterclockwise direction and is turned back to the 3rd 90 ° of positions; 2/2-way ball valve 18 is pointed in the 16b aperture of the spool 16 of valve group III at this moment, can obtain the 3rd working flow of being set by 18 overflows of 2/2-way ball valve with air circuit 22.
When driven chain flywheel 7 is clockwise rotated again, when stopping at the 4th 90 ° of pivotal position, valve group III is returned to initial blocking-up with air circuit 22 states.
Return original state.
Continue 90 ° of the counter-clockwise again rotations of starting electrical machinery 1, valve group III position is motionless, and the spool 13 of valve group II is got back to original state, and whole device is returned to initial position.
In the use, can also can detect and judge by changing flow as stated in order, directly use the through-current capacity of a certain flow control with air circuit 22 by control system with air circuit 22 through-current capacities.
The 4th work step, port A, C connect: source of the gas is to air circuit 22 direct air feed.
Starting electrical machinery 1 counter clockwise rotation; Control driven chain flywheel 4 is turned back to the 3rd 90 ° of positions; The driven chain flywheel 6 valve group III of skidding keeps scram position, spool 13 spheroids part " Γ " font aperture of valve group II 13a and 13b with port C and restricting orifice 14 connections; So source of the gas can be connected port C through a-D-13a-13b from A and connect with air circuit 22, to air circuit 22 a small amount of air feed; Or select other flow points to air circuit 22 by above-mentioned the 3rd work step.
Manually-operable.
The driving direction of necessary anti-motor 1 revolution driven shaft during to the utility model manually-operable, when using handle clockwise by per 90 ° of rotated position driven shafts 7, valve group II just gets into each working position against the work step of above-mentioned automatic control in order; When valve group II is in port B, C connects; Gas storage equipment is to air circuit 22 air feed operating mode positions the time; Use handle clockwise by per 90 ° of rotated position driven shafts 5; Valve group III also the 3rd work step process of contrary above-mentioned automatic control gets into each working position in order, uses air circuit 22 to obtain three groups of flows being set by 2/2- way valve 17,18 and overflow orifice plate 19; The rotation station of valve group II and valve group III is by the sign indication of the indicator panel that is installed in driven chain flywheel front end.
Claims (1)
1. a gas gas circuit is switched and flow conversion central control device, it is characterized in that: comprise chain-driven free wheel device driving mechanism (I), air way switch valve group (II) and overflow-type flow conversion valve group (III); Chain-driven free wheel device driving mechanism comprises the small-sized AC motor (1) of pedestal (8), band retarder; Drive sprocket (2) is installed on pedestal (8), and drive sprocket (2) drives the driven chain flywheel (4,6) that oppositely skids through chain (3), and driven chain flywheel (4,6) is installed on the driven shaft (5,7), and driven shaft has crosshead shoe shaft coupling (11) after (5,7); The driven chain flywheel respectively is provided with a permanent magnet (10) after (4,6), on the circumference of the corresponding permanent magnet (10) of pedestal (8), becomes 90 degree that four magnetoelectric transducers (9) are installed; Air way switch valve group (II) comprises four two pass ball valves (20), restricting orifice (14) and port (A, B, C, D), between the port (A, D) connecting tube (a) is arranged; Air way switch valve group (II) is installed on the pedestal (8) through valve body (12), and the key of spool (13) front end cooperates with crosshead shoe shaft coupling (11); Overflow-type flow conversion valve group (III) comprises four five-way ball valves (21), 2/2-way ball valve (17,18), orifice plate spill piece (19) and port (E, F); Useful air circuit (22) between the port (C, F); Flow conversion valve group (III) is installed on the pedestal (8) through valve body (15), and the key through spool (16) front end cooperates with crosshead shoe shaft coupling (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203553592U CN202252242U (en) | 2011-09-22 | 2011-09-22 | Central control device of gas channel switch and flow conversion of gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203553592U CN202252242U (en) | 2011-09-22 | 2011-09-22 | Central control device of gas channel switch and flow conversion of gas |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202252242U true CN202252242U (en) | 2012-05-30 |
Family
ID=46113484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203553592U Withdrawn - After Issue CN202252242U (en) | 2011-09-22 | 2011-09-22 | Central control device of gas channel switch and flow conversion of gas |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202252242U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102345755A (en) * | 2011-09-22 | 2012-02-08 | 宜宾机电一体化研究所 | Gas path switching and flow converting centralized control device for gas |
-
2011
- 2011-09-22 CN CN2011203553592U patent/CN202252242U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102345755A (en) * | 2011-09-22 | 2012-02-08 | 宜宾机电一体化研究所 | Gas path switching and flow converting centralized control device for gas |
| CN102345755B (en) * | 2011-09-22 | 2013-01-23 | 宜宾机电一体化研究所 | Gas path switching and flow converting centralized control device for gas |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120530 Effective date of abandoning: 20130306 |
|
| RGAV | Abandon patent right to avoid regrant |