A kind of new automobile Sealing
Technical field
The utility model relates to a kind of component of automobile, especially relates to a kind of Sealing of automobile.
Background technique
The NVH of automobile (noise, vibration and travelling comfort) performance and Safety performance are to weigh the integrated technology index of Hyundai Motor manufacture level; Particularly for car, internal car noise and collision safety grade are weighed one of major criterion of car class and brand especially.
The NVH performance of car load can promote through ACTIVE CONTROL and Passive Control dual mode, and ACTIVE CONTROL is promptly controlled from sources of noise, comprises improving each component machining accuracy and assembly quality, improves engine structure, improves vehicle body structure or the like; Passive Control on the bang path of automobile noise, is cut down acoustic energy through various schemes then from the Body Control angle.Owing to there is housing structure, in the vehicle driving process, can produce pneumatic noise in the body side wall cavity, in automobile NVH Control Engineering, adopt packing material to intercept usually and reduce this noise like.In addition, the strength and stiffness of gusset panel beating also have significant effects to the automobile side crash performance, and increase the rigidity that material promotes vehicle side through additional on the gusset panel beating, thereby promote the side impact performance of automobile, also be a kind of method commonly used at present.
Chinese patent document (the day for announcing: on May 26th, 2010; Notification number: CN201484146U) disclose a kind of automobile side panel sealing structure; Comprise the body side wall that has the bypass cavity, the shape of adaptive cavity cross section is provided with the noise insulation block of blocking-up gusset cavity air-flow in the bypass cavity of described body side wall.Described noise insulation block is that periphery is plastic stent, middle filled with foaming material.Plastic buckle also is set on the plastic stent of described noise insulation block.Adopt technique scheme only the sealability and the sound insulation and noise reduction that strengthen vehicle body to be played a role, but can not play effective heat-blocking action, can not all play castering action the NVH performance and the Safety performance of car load.
Summary of the invention
The purpose of the utility model provides a kind of novel automotive sealant; Annular through the special construction formation; Make integral seal in actual application; Bring into play comprehensive sound-absorbing, sealing, reinforcement, heat-blocking action, all can play castering action preferably the NVH performance and the Safety performance of car load.
The utility model solves the technological scheme that its technical problem adopted: a kind of new automobile Sealing; Comprise that cross section is the seal body and the link of ring; Described seal body is made up of outer thermal expansion pipe, interior thermal expansion pipe, alloy skeleton and insulator, and alloy skeleton and insulator are staggered evenly to be arranged between outer thermal expansion pipe and the interior thermal expansion pipe.Adopting above-mentioned cross section is the Sealing of ring, when the weld car operation, the sealing part is installed in the vehicle side cavity; Sealing is after the electrophoretic paint baking, and interior thermal expansion tube swelling foaming back forms the perforated foams structure, and core is filled fully; Play obstruction seals cavity and the effect that absorbs the cavity noise, outer thermal expansion pipe low bulk foam material foaming outwards is filled in the cavity; The hardened material sclerosis strengthens; Shift to cavity panel beating and cavity panel beating and fit, the cavity panel beating is strengthened, Sealing integral body is with applied cavity cross section complete filling.Compare with the Sealing of conventional construction, because skeletal structure is adopted in present technique scheme Sealing intermediate portion, alloy skeleton resistance to high temperature is good, and dimensional stability is strong; Not yielding, after the baking, be filled in the cavity; Play a supporting role, simultaneously, Sealing adopts ring; Increased insulator between the inside and outside thermal expansion pipe, alloy skeleton and insulator are staggered evenly to be arranged between outer thermal expansion pipe and the interior thermal expansion pipe, can play effective heat-blocking action.Through above-mentioned special loop configuration, make whole Sealing in actual application, given full play to comprehensive sound-absorbing, sealing, reinforcement, heat-blocking action, all can play castering action preferably to the NVH performance and the Safety performance of car load.
As preferably, the radial distance between described outer thermal expansion pipe and the interior thermal expansion pipe is 10 millimeters to 20 millimeters.Adopting said structure is according to the size design of vehicle side cavity, helps whole gusset cavity cross section complete filling.
As preferably, described outer thermal expansion pipe is the body that is made up of epoxy resin low bulk reinforcing material, and pipe thickness is 1.5 millimeters to 3 millimeters.Adopt this structure mainly to be because the volume expansion ratio of epoxy resin low bulk reinforcing material and cavity size decision, epoxy resin low bulk reinforcing material is at 160 degrees centigrade to 180 degrees centigrade, complete foaming and intumescing after 20 minutes; Volume increases, and after the increase, volume expansion ratio is 0.5 to 3; The hardened material sclerosis strengthens; Mainly to the humidification of cavity panel beating, too thinly can not play humidification to the cavity panel beating, the too thick waste that is prone to cause material.
As preferably, described in the thermal expansion pipe be the body that constitutes by EVA or EPDM foam material, pipe thickness is 1.5 millimeters to 6 millimeters.Adopt this structure mainly to be because the volume expansion ratio of foam material and cavity size determine; EVA or EPDM foam material are at 160 degrees centigrade to 180 degrees centigrade; Complete foaming and intumescing after 20 minutes, volume expansion ratio is 5 to 20, plays the obstruction seals cavity and absorbs the cavity noise.
As preferably, insulator is the V font stake body that is made up of aluminium foil, offers many holes on the aluminium foil, and the porosity ratio of aluminium foil is 50/square centimeter to 100/square centimeter
,Aluminium foil mainly plays heat-blocking action, and inside and outside thermal expansion pipe is convenient in perforate and insulator is integrally formed.
As preferably, the angle of insulator V font stake body is that 30 degree are to 120 degree.This is to determine according to radial distance between the thermal expansion pipe and pipe thickness inside and outside the Sealing, can bring into play the heat-blocking action of insulator more fully.
As preferably, the quantity of alloy skeleton and insulator is 6 to 12.Quantity causes the waste of material too much, and quantity is unfavorable for better playing a supporting role very little.
As preferably, link is the seizing type fixed block.Can be easily Sealing be installed in the vehicle side cavity on the corresponding panel beating through the seizing type fixed block.
The beneficial effect of the utility model is: adopt technique scheme; Through special loop configuration, by the interior thermal expansion tube swelling foaming that EVA or EPDM foam material constitute, the outer thermal expansion tube swelling foaming sclerosis that is made up of epoxy resin low bulk reinforcing material strengthens; Sealing integral body is with applied cavity cross section complete filling; The alloy skeletal structure is adopted in the intermediate portion, and the skeleton resistance to high temperature of being processed by the PPO/PPS plastic alloy is good, and dimensional stability is strong; Not yielding; Increased the insulator that is made up of aluminium foil between the inside and outside thermal expansion pipe, insulator and alloy skeleton are staggered evenly to be arranged between outer thermal expansion pipe and the interior thermal expansion pipe, can effectively play heat-blocking action.Loop configuration through different component coats and filling constitutes makes the performance of every kind of member on various structure, obtain good performance.Whole Sealing has been brought into play comprehensive sound-absorbing, sealing, reinforcement, heat-blocking action in actual application, all can play castering action preferably to the NVH performance and the Safety performance of car load.
Description of drawings
Fig. 1 is the structural representation of a kind of new automobile Sealing of the utility model.
Fig. 2 is the application schematic representation of a kind of new automobile Sealing of the utility model.
Among the figure: 1, seal body, 2, link, 3, the vehicle body panel beating, 10, outer thermal expansion pipe, 11, interior thermal expansion pipe, 12, the alloy skeleton, 13, insulator.
Embodiment
Below through specific embodiment,, the technological scheme of the utility model is further specified in conjunction with accompanying drawing.
In Fig. 1, a kind of new automobile Sealing comprises that cross section is the seal body 1 and link 2 of ring; Described seal body 1 is made up of outer thermal expansion pipe 10, interior thermal expansion pipe 11, alloy skeleton 12 and insulator 13; Described outer thermal expansion pipe 10 is the bodys that are made up of epoxy resin low bulk reinforcing material, and pipe thickness is 2.5 millimeters, and described interior thermal expansion pipe 11 is the bodys that are made up of EVA or EPDM foam material; Pipe thickness is 4 millimeters; 10 alloy skeletons 12 and 10 insulator 13 staggered evenly being arranged between outer thermal expansion pipe 10 and the interior thermal expansion pipe 11, the radial distance between described outer thermal expansion pipe 10 and the interior thermal expansion pipe 11 is 15 millimeters, insulator 13 is the V font stake bodies that are made up of aluminium foil; The angle of its V font stake body is 60 degree; Offer many holes on the aluminium foil, the porosity ratio of aluminium foil is 75/square centimeter, and link 2 is the seizing type fixed block
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In Fig. 2, this new automobile Sealing is applied in the vehicle side cavity, when the weld car operation; Be installed on the corresponding vehicle body panel beating 3 through 2 buckles of the link on the seal body 1, seal body 1 after electrophoretic paint baking, the interior thermal expansion pipe 11 that constitutes by EVA or EPDM foam material; Pipe thickness is 3.5 millimeters; It is at 160 degrees centigrade to 180 degrees centigrade, foaming and intumescing fully after 20 minutes, and volume expansion ratio is 15; The perforated foams that material foaming back forms plays obstruction seals cavity and the effect that absorbs the cavity noise; By the outer thermal expansion pipe 10 that epoxy resin low bulk reinforcing material constitutes, pipe thickness is 2 millimeters, and it is at 160 degrees centigrade to 180 degrees centigrade; The complete foaming and intumescing of low-expansion material after 20 minutes; Volume expansion ratio is 2.5, expands to the vehicle body panel beating, and reinforcing material hardness strengthens; Fit with the vehicle body panel beating, play humidification the cavity panel beating; 8 alloy skeletons 12 are to be made up of special engineering plastics PPS/PPO alloy; Wherein the component of PPS is 30% to 50%, and the component of PPO is 50% to 70%, compares with traditional material; The resistance to high temperature of plastic alloy is better; Dimensional stability is strong, and behind seal body 1 foaming and intumescing, 8 alloy skeletons 12 portion are within it played a supporting role; The outer thermal expansion pipe 10 of Sealing and the radial distance between the interior thermal expansion pipe 11 are 18 millimeters; Be provided with 8 V font support insulators 13 between the inside and outside thermal expansion pipe; The angle of its V font stake body is 75 degree; Insulator 13 mainly is made up of the porous aluminum paillon foil, and the porosity ratio of aluminium foil material is 90/square centimeter, and the aluminium foil material mainly plays heat-blocking action; Sealing integral body has been brought into play comprehensive sound-absorbing, sealing, reinforcement, heat-blocking action with applied cavity cross section complete filling, all can play castering action preferably to the NVH performance and the Safety performance of car load.