CN202120966U - Device for overturning solar module - Google Patents
Device for overturning solar module Download PDFInfo
- Publication number
- CN202120966U CN202120966U CN201120167038XU CN201120167038U CN202120966U CN 202120966 U CN202120966 U CN 202120966U CN 201120167038X U CN201120167038X U CN 201120167038XU CN 201120167038 U CN201120167038 U CN 201120167038U CN 202120966 U CN202120966 U CN 202120966U
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- China
- Prior art keywords
- clamping
- solar module
- switching mechanism
- transducer
- limit position
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Abstract
The utility model relates to a device for overturning a solar module, which comprises a clamping overturn mechanism, a conveying belt lifting mechanism, a control system, a sprocket driving mechanism, an upper limit position sensor, a lower limit position sensor and a protective outer frame. A clamping sensor and a component judgment sensor are mounted at the position of the clamping overturn mechanism, the sprocket driving mechanism and the conveying belt lifting mechanism are below the clamping overturn mechanism, the upper limit position sensor and the lower limit position sensor are mounted on the upper portion and the lower portion of the conveying belt lifting mechanism respectively, the protective outer frame is arranged around the device, and a control system is arranged on the lateral side of the outer frame. Compared with prior art, the device has the advantages of convenience in use, enhanced compatibility, high equipment utilization rate, low cost and the like, relative friction in overturning and conveying processes is avoided, no rubber mark is reserved on the peripheral frame of the solar module, fragment rate is controlled to be 0%, and pollution and breakage of cells can be effectively avoided.
Description
Technical field
The utility model relates to the device of photovoltaic industry, especially relates to a kind of device of the solar module that is used to overturn.
Background technology
The photovoltaic industry of China is in the fast-developing new stage, and the battery component tipping arrangement is the important component part in the battery sheet manufacturing process.In process of production, need battery sheet/silicon chip solar module be overturn 180 ° between a plurality of operations.For example, the product line of solar module transmit through humidification room, assembly, material loading conveyor, I-V test, label, EL tests, these operations of blanking conveyor.Solar battery sheet realizes that in humidification room flow process assembly solidifies; Solidify the back and become the holder assembly need overturn 180 °, connect down and carry out clean wiping, behind material loading conveyor and I-V testing process; Solar module overturns 180 ° once more, to realize printing, adhesive label.So, produce line at whole assembly and transmit among the operation, need 180 ° of solar module upsets twice totally.Realize both at home and abroad that at present the solar module method for turning mainly contains two kinds, a kind of is artificial upset; The another kind of mechanism that adopts overturns, but equipment is comparatively outmoded, and technology is comparatively backward.Prior art has following inevitably shortcoming at present:
1, manual mode upset waste of manpower, inefficiency, manual speed can not satisfy the requirement of large-scale production.
2, there is the too much contact to the battery sheet in the manual mode upset, in switching process, battery sheet surface is formed pollution to a certain degree.
3, the traditional switching mechanism volume that takes up space is big, and the automation degree of integration is lower.
4, the solar cell chip module that traditional switching mechanism can only corresponding a kind of specified size, poor compatibility.
5, solar battery sheet has very tangible lightening tendency at present; Simultaneously has tangible flexural deformation at some station battery sheet; And traditional switching mechanism movement range is bigger, battery sheet damage in switching process, can occur, common damage has latent broken, unfilled corner, crashes, sticking broken, card is broken etc.; Along with the attenuation of battery sheet thickness, the broken probability of machine can sharply rise.
The utility model content
The purpose of the utility model be exactly provide in order to overcome the defective that above-mentioned prior art exists a kind of easy to use, strengthen compatible, utilization rate of equipment and installations is high, cost is low be used to the to overturn device of solar module.
The purpose of the utility model can realize through following technical scheme:
A kind of device of the solar module that is used to overturn; It is characterized in that; This device comprises clamping switching mechanism, conveyer belt elevating mechanism, control system, sprocket drive, upper limit position transducer, lower position transducer, protection housing; Described clamping switching mechanism place is equipped with and clamps transducer and assembly is judged transducer, described sprocket drive and conveyer belt elevating mechanism be positioned at the clamping switching mechanism below, described upper limit position transducer and lower position transducer are installed in conveyer belt elevating mechanism upper and lower respectively; The outer periphery of turning device is equipped with the protection housing, and described control system is located at the sidepiece of housing.
The sidepiece of described clamping switching mechanism is provided with sprocket wheel, and this sprocket wheel is connected with sprocket drive through chain.
Described clamping switching mechanism is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.
Described clamping transducer is provided with two, is located at respectively on the medial surface of clamping switching mechanism.
Described assembly judges that transducer is provided with two, is located at respectively on the lateral surface of clamping switching mechanism.
Compared with prior art, the utlity model has following advantage:
(1) advanced switching mechanism designs, and it is few to take working space, and movement range is little, and upset is steady, and the course of action time is short;
(2) can corresponding four kinds of different size assemblies, strengthen compatiblely, improve utilization rate of equipment and installations, reduce cost;
(3) do not have friction relatively in upset, the course of conveying, assembly edge frame does not have the rubber marking, and fragment rate is controlled at 0%, effectively avoids the pollution and the fragmentation of battery sheet;
(4) reduce the labour intensity of artificial upset assembly, the automation integrated level of raising production line, enhance productivity.
Description of drawings
Fig. 1 is the main TV structure sketch map of the utility model;
Fig. 2 is the perspective view of the utility model.
Among the figure, 1 is that clamping switching mechanism, 2 is that conveyer belt elevating mechanism, 3 is that control system, 4 is that sprocket drive, 5 is that the first clamping transducer, 6 is that the second clamping transducer, 7 is that upper limit position transducer, 8 is that lower position transducer, 9 is that first assembly judgement transducer, 10 is that second assembly judgement transducer, 11 is to protect housing.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is elaborated.
Embodiment
A kind of device of the solar module that is used to overturn; Its structure is shown in Fig. 1～2; This device comprises clamping switching mechanism 1, conveyer belt elevating mechanism 2, control system 3, sprocket drive 4, upper limit position transducer 7, lower position transducer 8, protection housing 11; Clamping switching mechanism 1 is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.On the medial surface of clamping switching mechanism 1, be equipped with first and clamp the transducer 5 and the second clamping transducer 6, first assembly is installed on the lateral surface judges transducer 9 and second assembly judgement transducer 10.Sprocket drive 4 and conveyer belt elevating mechanism 2 be positioned at clamping switching mechanism 1 below, sprocket drive 4 is connected through the sprocket wheel of chain with clamping switching mechanism 1 sidepiece.Upper limit position transducer 7 and lower position transducer 8 are installed in conveyer belt elevating mechanism 2 upper and lowers respectively, and the outer periphery of turning device is equipped with protection housing 11, and control system 3 is located at the sidepiece of housing.
During use, assembly is sent to station to be flipped, and head declares by first assembly to judge the transducer 9 and second assembly judge transducer 10 judges it is the assembly of which kind of size, and after judgement finished, clamping switching mechanism 1 was held action assembly is stepped up through adding.Whether assembly steps up to clamp transducer 6 by the first clamping transducer 5 and second is judged.After assembly steps up to finish, drive clamping switching mechanism 1, conveyer belt elevating mechanism 2, make clamping switching mechanism 1 accomplish rotary movement, send belt lifting mechanism 2 down maneuvers simultaneously by sprocket drive 4.When the flip angle of clamping switching mechanism 1 reaches 90 °, send belt lifting mechanism 2 just to drop to minimum point, clamping switching mechanism 1 continues upset, send belt lifting mechanism 2 to begin to rise; When the flip angle of clamping switching mechanism 1 reaches 180 °, send belt lifting mechanism 2 just to rise to peak, appearance is just accomplished the assembly upset of one-period.
Send the minimum point and the peak of belt lifting mechanism 2 motions to judge that by upper limit position transducer 7, lower position transducer 8 workflow of assembly upset repeats successively, thereby form the production line operation of automation.
Claims (5)
1. the device of the solar module that is used to overturn; It is characterized in that; This device comprises clamping switching mechanism (1), conveyer belt elevating mechanism (2), control system (3), sprocket drive (4), upper limit position transducer (7), lower position transducer (8), protection housing (11); Described clamping switching mechanism (1) locates to be equipped with the clamping transducer and assembly is judged transducer; Described sprocket drive (4) and conveyer belt elevating mechanism (2) be positioned at clamping switching mechanism (1) below; Described upper limit position transducer (7) and lower position transducer (8) are installed in conveyer belt elevating mechanism (2) upper and lower respectively, and the outer periphery of turning device is equipped with protection housing (11), and described control system (3) is located at the sidepiece of housing.
2. the device of a kind of solar module that is used to overturn according to claim 1 is characterized in that the sidepiece of described clamping switching mechanism (1) is provided with sprocket wheel, and this sprocket wheel is connected with sprocket drive (4) through chain.
3. the device of a kind of solar module that is used to overturn according to claim 1 is characterized in that described clamping switching mechanism (1) is two and half shaped as frame structures, is located at the both sides of device respectively, forms the clamper of clamping solar module.
4. the device of a kind of solar module that is used to overturn according to claim 1 is characterized in that described clamping transducer is provided with two, is located at respectively on the medial surface of clamping switching mechanism (1).
5. the device of a kind of solar module that is used to overturn according to claim 1 is characterized in that, described assembly judges that transducer is provided with two, is located at respectively on the lateral surface of clamping switching mechanism (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120167038XU CN202120966U (en) | 2011-05-23 | 2011-05-23 | Device for overturning solar module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120167038XU CN202120966U (en) | 2011-05-23 | 2011-05-23 | Device for overturning solar module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202120966U true CN202120966U (en) | 2012-01-18 |
Family
ID=45462007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120167038XU Expired - Lifetime CN202120966U (en) | 2011-05-23 | 2011-05-23 | Device for overturning solar module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202120966U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102208494A (en) * | 2011-05-23 | 2011-10-05 | 上海微松工业自动化有限公司 | Turnover device of solar battery assembly |
| CN104806966A (en) * | 2015-05-15 | 2015-07-29 | 叶梦佳 | Retractable LED streetlamp device powered by solar battery panel and using method of LED streetlamp device |
| CN109865999A (en) * | 2019-04-11 | 2019-06-11 | 上海和科设备制造有限公司 | A kind of clamping overturning combination unit for flat tube |
-
2011
- 2011-05-23 CN CN201120167038XU patent/CN202120966U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102208494A (en) * | 2011-05-23 | 2011-10-05 | 上海微松工业自动化有限公司 | Turnover device of solar battery assembly |
| CN102208494B (en) * | 2011-05-23 | 2012-10-03 | 上海微松工业自动化有限公司 | Turnover device of solar battery assembly |
| CN104806966A (en) * | 2015-05-15 | 2015-07-29 | 叶梦佳 | Retractable LED streetlamp device powered by solar battery panel and using method of LED streetlamp device |
| CN109865999A (en) * | 2019-04-11 | 2019-06-11 | 上海和科设备制造有限公司 | A kind of clamping overturning combination unit for flat tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120118 Effective date of abandoning: 20121003 |