CN201860704U - Walnut processing complete equipment - Google Patents
Walnut processing complete equipment Download PDFInfo
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- CN201860704U CN201860704U CN2010202240933U CN201020224093U CN201860704U CN 201860704 U CN201860704 U CN 201860704U CN 2010202240933 U CN2010202240933 U CN 2010202240933U CN 201020224093 U CN201020224093 U CN 201020224093U CN 201860704 U CN201860704 U CN 201860704U
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- walnut
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- husk
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Abstract
The utility model belongs to dried fruit processing complete equipment, and particularly relates to walnut processing complete equipment, comprising a walnut green skin removing machine, a multifunctional high-efficiency cleaning machine, drying equipment, a grading machine, a vertical lifter, a primary husk breaking machine, a secondary husk breaking machine, a primary walnut kernel grading machine, a secondary walnut kernel grading machine, a scraping plate lifter I, a scraping plate lifter II, a husk-kernel separating machine and the like. The walnut processing complete equipment is mainly used for carrying out green skin removing, cleaning and drying on picked walnuts with green skins, then carrying out grading, husk-breaking processing, walnut kernel grading after husk breaking, husk-kernel separation and the like on the walnuts, and finally obtains walnut kernels and walnut husks with different sizes, so as to solve the technical bottleneck of fine and further processing of walnuts. The walnut processing complete equipment solves the problems that in manually breaking the husk to obtain the kernel, the productivity is low, the labor intensity is large, the cost is high, the kernel breaking rate in breaking the husk is large, the sanitation condition is poor, the kernel, the husk and the seed are mixed together after breaking the husk, and for manual separation of the husk and the kernel of the walnut, the consumed time is long, and the loss is large and the like.
Description
(1) technical field
The utility model relates to a kind of walnut complete equipment for processing.This complete set of equipments is mainly used in walnut is gone walnut kernel classification after rascal, cleaning, drying, classification, broken shell processing, the broken shell, the separation of shell benevolence etc.
(2) technical background
In recent years, along with Chinese economic development, the improving constantly of living standards of the people, the domestic market is soaring rapidly to the demand of walnut, makes the walnut cultivated area expand rapidly.People adopt artificial broken shell walnut to get benevolence for the convenience of edible walnut with to the needs of walnut intensive processing usually, and the artificial shell-cracking kernel-taking productivity ratio of walnut is low, labour intensity is big, cost is high, have during broken shell that the kernel percentage of damage is big, the problem of sanitary condition difference; Kernel, shell, kind are manually separated walnut shell and meat length consuming time, loss greatly every mixed in together after the broken shell.
Task of the present utility model just provides a kind of complete set of equipments of Mechanized Processing walnut.At home, that is that all right is ripe for the Mechanized Processing walnut, and especially this collection removing walnut green husk, cleaning, drying, broken shell, walnut kernel classification, shell benevolence are separated into the walnut complete equipment for processing of one.Particularly planting area expansion in the walnut industry development, output surge fall behind conflicting today with process technology equipment, this walnut complete equipment for processing can be efficient, high-quality, Mechanized Processing walnut efficiently, solved the technical bottleneck of walnut intensive processing, can change at present artificial shell-cracking kernel-taking percentage of damage height, sanitary condition is poor, artificial separation walnut shell and meat length consuming time, the problem that loss is big, improve the grade and the commodity performance of walnut greatly, improve walnut industry processing conversion capability, make the walnut industry by the production primary product to value added by manufacture, the transformation of exploiting market; Strengthen the service ability of science and technology simultaneously, make walnut processing scientific and technological achievement be transformed fast and promote, increase the value-added space of walnut product and extend benefit in the rural area towards agricultural, rural area and peasant.
(3) summary of the invention
The purpose of this utility model is to propose a kind of mechanization, and collection goes rascal, cleaning, drying, classification, broken shell, walnut kernel classification, shell benevolence to be separated into the walnut complete equipment for processing of one.
The utility model comprises following walnut process equipment:
1. remove the rascal machine
This equipment mainly is to go rascal to handle to plucking the back green peel of walnut.Usually adopt chemical method or physical method to remove the rascal on walnut surface, influence the quality of walnut kernel, adopt machinery to go rascal can improve walnut presentation quality and inherent quality, reduce labor intensity, enhance productivity, accelerate walnut listing speed.
2. multifunctional efficient cleaning machine
This equipment is to scrub by the rascal that the cleaning machine that has hairbrush is stripped from the walnut surface, and the spray of water under high pressure is arranged again simultaneously, and the rascal on walnut surface is rinsed well.
3. drying equipment
This equipment is that the walnut after cleaning is dewatered, and reaches the condition that walnut stores.
4. grader
What the grader in the utility model adopted is grid type, walnut can be divided into some grades.Because the walnut shell-breaking machinery in this walnut complete equipment for processing is to utilize fixed gap extruding broken shell method, a big factor that influences its broken shell effect is the size of walnut.Because the walnut kind is numerous and diverse, out-of-shape, size difference are bigger, so carry out the walnut classification earlier carrying out the walnut first being processed.
5. rejuvenator
Rejuvenator comprises rejuvenator, secondary rejuvenator.To shell-breaking machine of walnut, the shell-breaking machine of walnut in the utility model adopts the walnut shell-breaking device of squash type to walnut through vertical-lift.For the incomplete walnut of broken shell, the utility model has adopted the secondary broken shell, and the incomplete walnut of broken shell is promoted to the secondary rejuvenator by scraper plate behind process walnut kernel grader, so circulation.
6. walnut kernel grader
Walnut is fallen into the walnut kernel grader through after the broken shell one time from rejuvenator, a secondary rejuvenator discharging opening.The principle of walnut kernel grader is to determine that at the walnut kernel of different sizes and shell thereby size range designs the classifying screen that has the different size sieve aperture, and walnut kernel and shell run into the suitable sieve aperture of size and fall into corresponding discharging opening in the process of motion.
7. shell meat separator
Behind walnut kernel grader, secondary walnut kernel grader, walnut kernel is divided into 1/2 benevolence, 1/4 benevolence, 1/8 benevolence, 1/16 benevolence.All be connected with the shell meat separator in the outlet of 4 grades, the principle of shell meat separator is different according to floating velocity between walnut walnut kernel and shell, the barrier film, and adjustment air-flow size is separated shell, barrier film from kernel.Walnut kernel and shell be separated opening through the shell meat separator time, after outside the discharging opening discharge body separately.
The utlity model has following characteristics:
The saving of labor, save time, the productivity ratio height
Because China backward in technique aspect walnut processing removed green peel of walnut and often adopt chemical method or physical method, influence the quality of walnut kernel, adopt the mechanical time of going the rascal method not only can guarantee the quality of walnut kernel but also can shorten rascal.The walnut major part of China is sold with the form of raw material, has only a spot ofly to get by manually pounding, and productivity ratio is low.Walnut mechanization shell-cracking kernel-taking technology provided by the utility model is suitable for the scale batch machining of walnut; productivity ratio is brought up to 3000kg/ days (by processing every day 10 hours by present manual broken shell 30kg/ people every day; per hour 300kg calculates), productivity ratio improves about 10 times.
2. solve the broken big difficult problem of walnut kernel;
Manually pound and get because the dynamics of knocking is wayward, the percentage of damage height of walnut kernel when broken shell, the selling price of broken benevolence is relatively low.Adopt shell-breaking machine of walnut to realize the walnut shell-breaking of different cultivars and size is reduced the percentage of damage to walnut kernel by adjustment to the broken shell gap.
3. solve the technical barrier that walnut shell-breaking back cover benevolence is separated;
Walnut kernel, shell, walnut kind are separated it by the shell meat separator every mixed in together behind the walnut shell-breaking, for the intensive processing of walnut is laid a good foundation.
(4) description of drawings
Accompanying drawing 1 is a utility model walnut complete equipment for processing schematic diagram.
(5) specific embodiment
Legend: 1-removes the rascal machine; The 2-bucket elevator; 3-multifunctional efficient cleaning machine; The 4-drying equipment; The 5-grader; The 6-vertical-lift; Rejuvenator of 7-; 8-secondary rejuvenator; The 9-scraper plate promotes I; Walnut kernel grader of 10-; 11,12-shell meat separator; 13-secondary walnut kernel grader; The 14-scraper plate promotes II;
As shown in Figure 1, the utility model mainly promotes equipment such as II14 and forms by going rascal machine 1, bucket elevator 2, multifunctional efficient cleaning machine 3, drying equipment 4, grader 5, vertical-lift 6, rejuvenator 7, secondary rejuvenator 8, a scraper plate to promote I 9, walnut kernel grader 10, shell meat separator 11,12, secondary walnut kernel classification 13, a scraper plate.Below be the capital equipment in this complete set of equipments:
(1) removes rascal machine 1
This equipment mainly is to go rascal to handle to plucking the back green peel of walnut.Usually adopt chemical method or physical method to remove the rascal on walnut surface, influence the quality of walnut kernel, adopt machinery to go rascal can improve walnut presentation quality and inherent quality, reduce labor intensity, enhance productivity, accelerate walnut listing speed.
(2) the multifunctional efficient cleaning machine 3
This equipment is to scrub by the rascal that the cleaning machine that has hairbrush is stripped from the walnut surface, and the spray of water under high pressure is arranged again simultaneously, and the rascal on walnut surface is rinsed well.
(3) drying equipment 4
Walnut after 4 pairs of cleanings of employing drying equipment dewaters, and reaches the condition that walnut stores.
(4) grader 5
What the grader 5 in the utility model adopted is the grid type grading plant, walnut can be divided into some grades.Because a rejuvenator 7, secondary rejuvenator 8 in this walnut complete equipment for processing are to utilize fixed gap extruding broken shell method, a big factor that influences its broken shell effect is the size of walnut.Because the walnut kind is numerous and diverse, out-of-shape, size difference are bigger, so carry out the walnut classification earlier carrying out the walnut first being processed.
(5) rejuvenators 7, secondary rejuvenator 8
Walnut is through 6 to rejuvenators 7 of vertical-lift, and a rejuvenator 7 in the utility model, secondary rejuvenator 8 adopt the walnut shell-breaking device of squash type.For the incomplete walnut of broken shell, the utility model has used secondary rejuvenator 8, is promoting I 9 to secondary rejuvenator 8 through the walnut kernel grader 10 back incomplete walnuts of broken shell by scraper plate, so circulation.
6. walnut kernel grader 10, secondary walnut kernel classification 13
Walnut is fallen into walnut kernel grader 10 through after the broken shell one time from rejuvenator 7, secondary rejuvenator 8 discharging openings.The principle of walnut kernel grader 10, secondary walnut kernel classification 13 is to determine that at the walnut kernel of different sizes and shell thereby size range designs the classifying screen that has the different size sieve aperture, and walnut kernel and shell run into the suitable sieve aperture of size and fall into corresponding discharging opening in the process of motion.
7. the shell meat separator 11,12
Through behind walnut kernel grader 10, the secondary walnut kernel grader 13, walnut kernel is discharged from outlet through shell meat separator 11,12, the principle of shell meat separator is different according to floating velocity between walnut walnut kernel and shell, the barrier film, adjustment air-flow size is separated shell, barrier film from kernel.Walnut kernel and shell be separated opening through the shell meat separator time, after outside the discharging opening discharge body separately.
Before work, check that by the crawl power control switch rotatable parts have or not stuck phenomenon, whether smooth and easyly rotate.Treat to pluck after equipment operation steadily back band rascal walnut in removing rascal machine 1, go rascal machine 1 that the rascal on walnut surface is handled, deliver in the multifunctional efficient cleaning machine 3 by bucket elevator 2 subsequently, walnut is along with the rotation of hairbrush is rolled, the flushing of the water under high pressure that comes out in the high-pressure spraying pipe is arranged again above, the walnut that cleans up enters drying equipment 4, deliver to grader 5 after sloughing surface moisture, walnut is delivered to rejuvenator 7 No. one time by vertical-lift 6 after finishing classification work through grader 5, after rejuvenator 7 effects, enter scalping machine 10, the walnut of broken shell does not promote I 9 by scraper plate and delivers to secondary rejuvenator 8 fully, a walnut kernel grader 10 is passed through in broken shell walnut completely, secondary walnut kernel grader 13 is divided into 4 grades, discharging opening 4 grades is connected with shell meat separator 11 respectively, 12, walnut kernel and shell are through shell meat separator 11, separated the opening in 12 backs.
Claims (3)
1. collection removing walnut green husk, clean, dry, classification, broken shell, the walnut kernel classification, shell benevolence is separated into the walnut complete equipment for processing of the mechanization of one, it is characterized in that: this complete set of equipments is mainly by removing rascal machine (1), bucket elevator (2), multifunctional efficient cleaning machine (3), drying equipment (4), grader (5), vertical-lift (6), a rejuvenator (7), secondary rejuvenator (8), scraper plate promotes I (9), a walnut kernel grader (10), shell meat separator (11), (12), secondary walnut kernel classification (13), scraper plate promotes II (14) and forms, these equipment organically are engaged togather, and can realize the classification of walnut, broken shell, the walnut kernel classification, mechanization operations such as shell benevolence separation.
2. walnut complete equipment for processing according to claim 1, it is characterized in that for the incomplete walnut of broken shell, promoting I (9) to secondary rejuvenator (8) by scraper plate, carry out broken shell once more, so circulation through the back incomplete walnut of broken shell of a walnut kernel grader (10).
3. walnut complete equipment for processing according to claim 1, it is characterized in that: a walnut kernel grader (10), secondary walnut kernel grader (13) thus all be to determine that at the walnut kernel of different sizes and shell size range designs the classifying screen that has the different size sieve aperture, walnut kernel and shell run into the suitable sieve aperture of size and fall into corresponding discharging opening in the process of motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202240933U CN201860704U (en) | 2010-06-12 | 2010-06-12 | Walnut processing complete equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202240933U CN201860704U (en) | 2010-06-12 | 2010-06-12 | Walnut processing complete equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN201860704U true CN201860704U (en) | 2011-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202240933U Expired - Fee Related CN201860704U (en) | 2010-06-12 | 2010-06-12 | Walnut processing complete equipment |
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| CN (1) | CN201860704U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102524913A (en) * | 2012-01-10 | 2012-07-04 | 乌鲁木齐市众凯达机电有限公司 | Green walnut debarking cleaning device |
| CN103315340A (en) * | 2013-07-15 | 2013-09-25 | 龙陵县碧寨金戈土特产品加工厂 | Production process for walnut kernel |
| CN103920644A (en) * | 2014-04-22 | 2014-07-16 | 承德亚欧果仁有限公司 | Kernel crushing and sorting device |
| CN105614806A (en) * | 2016-02-23 | 2016-06-01 | 皖西学院 | Fully-automatic walnut processing equipment |
| CN108576844A (en) * | 2018-03-16 | 2018-09-28 | 青岛理工大学 | Efficient automatic production system for breaking walnut shells and taking walnut shells and kernel separation |
| CN109700043A (en) * | 2019-02-12 | 2019-05-03 | 安徽詹氏食品股份有限公司 | A kind of walnut decortication cleaning screening all-in-one machine |
| CN110073811A (en) * | 2019-03-18 | 2019-08-02 | 徐州盛斗士生物科技有限公司 | A kind of light threading of text object for appreciation walnut picking removes the peel comprehensive spray dislocation removal of impurities cleaning vehicle |
| CN110353282A (en) * | 2019-08-15 | 2019-10-22 | 广西粮油科学研究所有限公司 | Walnut shell pulverizer and walnut kernel molding equipment |
| CN112869143A (en) * | 2021-02-08 | 2021-06-01 | 昆明生物制造研究院有限公司 | Novel production facility of walnut phytolipid |
| CN116076688A (en) * | 2022-11-08 | 2023-05-09 | 新疆农业科学院农业机械化研究所 | Walnut processing production line and process |
-
2010
- 2010-06-12 CN CN2010202240933U patent/CN201860704U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102524913A (en) * | 2012-01-10 | 2012-07-04 | 乌鲁木齐市众凯达机电有限公司 | Green walnut debarking cleaning device |
| CN102524913B (en) * | 2012-01-10 | 2014-05-14 | 乌鲁木齐市众凯达机电有限公司 | Green walnut debarking cleaning device |
| CN103315340A (en) * | 2013-07-15 | 2013-09-25 | 龙陵县碧寨金戈土特产品加工厂 | Production process for walnut kernel |
| CN103315340B (en) * | 2013-07-15 | 2014-04-16 | 龙陵县碧寨金戈土特产品加工厂 | Production process for walnut kernel |
| CN103920644B (en) * | 2014-04-22 | 2016-07-06 | 承德亚欧果仁有限公司 | A kind of pit crushing-separating apparatus |
| CN103920644A (en) * | 2014-04-22 | 2014-07-16 | 承德亚欧果仁有限公司 | Kernel crushing and sorting device |
| CN105614806A (en) * | 2016-02-23 | 2016-06-01 | 皖西学院 | Fully-automatic walnut processing equipment |
| CN108576844A (en) * | 2018-03-16 | 2018-09-28 | 青岛理工大学 | Efficient automatic production system for breaking walnut shells and taking walnut shells and kernel separation |
| CN108576844B (en) * | 2018-03-16 | 2024-01-23 | 青岛理工大学 | High-efficiency walnut shell breaking, kernel taking, shell and kernel separating automatic production system |
| CN109700043A (en) * | 2019-02-12 | 2019-05-03 | 安徽詹氏食品股份有限公司 | A kind of walnut decortication cleaning screening all-in-one machine |
| CN110073811A (en) * | 2019-03-18 | 2019-08-02 | 徐州盛斗士生物科技有限公司 | A kind of light threading of text object for appreciation walnut picking removes the peel comprehensive spray dislocation removal of impurities cleaning vehicle |
| CN110353282A (en) * | 2019-08-15 | 2019-10-22 | 广西粮油科学研究所有限公司 | Walnut shell pulverizer and walnut kernel molding equipment |
| CN112869143A (en) * | 2021-02-08 | 2021-06-01 | 昆明生物制造研究院有限公司 | Novel production facility of walnut phytolipid |
| CN116076688A (en) * | 2022-11-08 | 2023-05-09 | 新疆农业科学院农业机械化研究所 | Walnut processing production line and process |
| CN116076688B (en) * | 2022-11-08 | 2023-08-01 | 新疆农业科学院农业机械化研究所 | Walnut processing production line and process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110615 Termination date: 20160612 |