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CN201833163U - Container top plate assembling device - Google Patents

Container top plate assembling device Download PDF

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Publication number
CN201833163U
CN201833163U CN201020565054XU CN201020565054U CN201833163U CN 201833163 U CN201833163 U CN 201833163U CN 201020565054X U CN201020565054X U CN 201020565054XU CN 201020565054 U CN201020565054 U CN 201020565054U CN 201833163 U CN201833163 U CN 201833163U
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assembly
container
assembling device
roof
top board
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Chinese (zh)
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吴煦
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China International Marine Containers Group Co Ltd
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China International Marine Containers Group Co Ltd
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Abstract

本实用新型公开了一种集装箱顶板装配装置,包括构成所述集装箱顶板装配装置外架的导向立柱、可供集装箱箱体滑行的输送组件、固定连接于所述导向立柱上的固定顶架组件以及铰接于所述导向立柱上的工作升降台,在所述固定顶架组件与所述工作升降台之间设有一顶板吊装升降架,所述吊装升降架铰接于所述导向立柱。本实用新型涉及一种集装箱顶板装配装置,该装置占地面积少,自动化程度高,从而装配效率高、装配质量好,可降低集装箱的生产成本以及个人的劳动强度。

Figure 201020565054

The utility model discloses a container roof assembling device, which comprises a guide column constituting the outer frame of the container roof assembling device, a conveying assembly capable of sliding the container body, a fixed roof assembly fixedly connected to the guide column and The working lifting platform hinged on the guide column is provided with a ceiling hoisting lifting frame between the fixed top frame assembly and the working lifting platform, and the lifting lifting frame is hinged on the guiding column. The utility model relates to a container roof assembling device, which occupies a small area and has a high degree of automation, so that the assembling efficiency is high, the assembling quality is good, and the production cost of the container and the labor intensity of individuals can be reduced.

Figure 201020565054

Description

一种集装箱顶板装配装置 A container roof assembly device

技术领域technical field

本实用新型属于集装箱制造的技术领域,尤其涉及一种集装箱顶板装配装置。The utility model belongs to the technical field of container manufacturing, in particular to a container roof assembling device.

背景技术Background technique

集装箱作为现代物流常用的存储、运输工具,应用十分广泛。集装箱包括位于底端的底板、顶端的顶板、两侧面的侧板、前端的前板、后端的后板,以合围成箱体,箱体的底端四角设有下角件、顶端四角设有上角件,箱体四角内侧还设有角柱,侧板上端设有上侧梁、下端设有下侧梁,底板下部设有连接板。As a storage and transportation tool commonly used in modern logistics, containers are widely used. The container includes a bottom plate at the bottom, a top plate at the top, side plates on both sides, a front plate at the front end, and a rear plate at the rear end to form a box body. There are also corner columns inside the four corners of the box body, upper side beams on the upper end of the side plates, lower side beams on the lower end, and connecting plates on the lower part of the bottom plate.

现有技术中,集装箱顶板的装配均通过人工进行装配,装配工步多、装配组件占地面积大,在顶板的装配过程中,不易对集装箱进行定位,导致装配效率低、装配质量差、生产成本高,且工人劳动强度高。In the prior art, the assembly of the container roof is done manually. There are many assembly steps and the assembly components occupy a large area. During the assembly process of the roof, it is difficult to locate the container, resulting in low assembly efficiency, poor assembly quality, and production. The cost is high, and the labor intensity of workers is high.

实用新型内容Utility model content

本实用新型的目的是提供一种集装箱顶板装配装置,该装配装置占地面积少,且其装配效率高、装配质量佳、可降低集装箱的生产成本及工人的劳动强度。The purpose of the utility model is to provide a container roof assembling device, which occupies a small area, has high assembling efficiency and good assembling quality, and can reduce the production cost of the container and the labor intensity of workers.

本实用新型实施例是这样实现的,一种集装箱顶板装配装置,包括构成所述集装箱顶板装配装置外架的导向立柱、可供集装箱箱体滑行的输送组件、固定连接于所述导向立柱上的固定顶架组件以及铰接于所述导向立柱上的工作升降台,在所述固定顶架组件与所述工作升降台之间设有一顶板吊装升降架,所述吊装升降架铰接于所述导向立柱。The embodiment of the utility model is achieved in this way. A container roof assembly device includes a guide column constituting the outer frame of the container roof assembly device, a transport assembly that can slide the container body, and a guide column fixedly connected to the guide column. The fixed top frame assembly and the working lifting platform hinged on the guide column, a ceiling hoisting lifting frame is arranged between the fixed top frame assembly and the working lifting platform, and the lifting lifting frame is hinged on the guiding column .

进一步地,所述固定顶架组件包括固定架以及可输送顶板的顶板输送组件,所述固定架固定连接于所述导向立柱,所述顶板输送组件设于固定架的两内侧。Further, the fixed roof assembly includes a fixed frame and a roof conveying assembly capable of conveying the roof, the fixed frame is fixedly connected to the guide column, and the roof conveying assembly is arranged on both inner sides of the fixed frame.

更进一步地,所述固定顶架组件上还设有可对顶板限位的限位调节组件,所述限位调节组件包括有一安装架、可对顶板限位的缓冲限位块以及可对缓冲限位块调节的调节手轮,所述安装架固定连接于固定架的一端,所述调节手轮一端连接于所述缓冲限位块,在所述缓冲限位块与所述固定架之间,设有第二导向轴。Furthermore, the fixed top frame assembly is also provided with a limit adjustment assembly that can limit the top plate, and the limit adjustment assembly includes a mounting bracket, a buffer limit block that can limit the top plate, and a buffer limit The adjustment handwheel for the adjustment of the limit block, the installation frame is fixedly connected to one end of the fixed frame, and one end of the adjustment handwheel is connected to the buffer limit block, between the buffer limit block and the fixed frame , with a second guide shaft.

更进一步地,所述工作升降台为空心方框形,其内部设有可固定顶板的顶板抓取组件,前端设有可对集装箱分中对位的上角件分中组件,两侧设有可供工作人员站立的工作台。Furthermore, the working lifting platform is in the shape of a hollow square frame, inside which is equipped with a roof grabbing assembly that can fix the top plate, and at the front end is provided with an upper corner piece centering assembly that can center and align the container, and on both sides there are Workbenches for workers to stand on.

更进一步地,所述顶板抓取组件包括有第一气缸、可收缩运动的第一活塞杆以及设在第一活塞杆一端的抓取件。Furthermore, the top board grabbing assembly includes a first cylinder, a retractable first piston rod, and a grabbing member provided at one end of the first piston rod.

更进一步地,所述工作升降台前端和后端分别设有用于所述工作台升降台运动定位的第一对位板,所述导向立柱设有与所述第一对位板相配合的第二对位板。Further, the front end and the rear end of the working lifting platform are respectively provided with a first alignment plate for the movement and positioning of the work platform lifting platform, and the guide column is provided with a second alignment plate matched with the first alignment plate. Two alignment boards.

更进一步地,还包括一可对集装箱前端对位的对位组件,所述对位组件包括第二气缸以及可收缩活动的第二活塞杆。Furthermore, it also includes an alignment assembly that can align the front end of the container, and the alignment assembly includes a second cylinder and a retractable and movable second piston rod.

更进一步地,还包括一可对集装箱前端下部分中对位的下角件分中组件。Furthermore, it also includes a centering assembly for lower corner fittings that can be aligned in the lower part of the front end of the container.

更进一步地,所述下角件分中组件包括第二中心件、一端与所述第二中心件铰接的第二侧件以及铰接于所述第二侧件另一端的第二推头,所述第二推头抵压于集装箱下角件的内侧。Furthermore, the centering assembly of the lower corner piece includes a second central piece, a second side piece with one end hinged to the second central piece, and a second push head hinged to the other end of the second side piece, the The second push head is pressed against the inner side of the lower corner fitting of the container.

更进一步地,所述上角件分中组件包括第一中心件、一端与所述第一中心件铰接的第一侧件以及铰接于所述第一侧件另一端的第一推头,所述第一推头抵压于集装箱上角件的内侧。Furthermore, the centering assembly of the upper corner piece includes a first central piece, a first side piece with one end hinged to the first central piece, and a first push head hinged to the other end of the first side piece, so The first push head is pressed against the inner side of the upper corner fitting of the container.

本实用新型设计一种集装箱顶板装配装置,该装置占地面积少,自动化程度高,从而装配效率高、装配质量好,可降低集装箱的生产成本以及个人的劳动强度。The utility model designs a container roof assembling device. The device occupies a small area and has a high degree of automation, so that the assembly efficiency is high, the assembly quality is good, and the production cost of the container and the labor intensity of the individual can be reduced.

附图说明Description of drawings

图1本实用新型实施例提供的一种集装箱顶板装配装置的立体结构图;Fig. 1 is a three-dimensional structure diagram of a container roof assembly device provided by the embodiment of the utility model;

图2本实用新型实施例提供的固定架的立体结构图;Fig. 2 is the three-dimensional structure diagram of the fixing frame provided by the embodiment of the utility model;

图3本实用新型实施例提供的工作升降台的立体结构图;Fig. 3 is the three-dimensional structural diagram of the working lifting platform provided by the embodiment of the utility model;

图4本实用新型实施例提供的顶板吊装升降组件的立体结构图;Fig. 4 is a three-dimensional structure diagram of the roof hoisting and lifting assembly provided by the embodiment of the utility model;

图5本实用新型实施例提供的上角件分中组件的立体结构图;Fig. 5 is a three-dimensional structure diagram of the centering assembly of the upper corner piece provided by the embodiment of the utility model;

图6本实用新型实施例提供的下角件分中组件的立体结构图;Fig. 6 is a three-dimensional structure diagram of the centering assembly of the lower corner fitting provided by the embodiment of the utility model;

图7本实用新型实施例提供的限位调节组件的立体结构图;Fig. 7 is a three-dimensional structure diagram of the limit adjustment assembly provided by the embodiment of the utility model;

图8本实用新型实施例提供的上角件分中组件与上角件配合的结构简图;Fig. 8 is a schematic structural diagram of the cooperation between the centering assembly of the upper corner fitting and the upper corner fitting provided by the embodiment of the utility model;

图9本实用新型实施例提供的下角件分中组件与下角件配合的结构简图;Fig. 9 is a schematic structural diagram of the cooperation between the centering assembly of the lower corner fitting and the lower corner fitting provided by the embodiment of the utility model;

图10本实用新型实施例提供的下角件对位组件与下角件配合的结构件图。Fig. 10 is a structural diagram of the matching of the lower corner fitting alignment assembly provided by the embodiment of the utility model and the lower corner fitting.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

本实用新型提供了一种集装箱顶板装配装置,包括构成所述集装箱顶板装配装置外架的导向立柱、可供集装箱箱体滑行的输送组件、固定连接于所述导向立柱的固定顶架组件以及铰接于所述导向立柱的工作升降台,在所述固定顶架组件与所述工作升降台之间设有一顶板吊装升降架,所述吊装升降架铰接于所述导向立柱。The utility model provides a container roof assembling device, which comprises a guide column constituting the outer frame of the container roof assembling device, a conveying assembly for sliding the container body, a fixed roof assembly fixedly connected to the guide column, and a hinged joint. On the working lifting platform of the guide column, a ceiling hoisting lifting frame is provided between the fixed top frame assembly and the working lifting platform, and the lifting lifting frame is hinged to the guiding column.

本实用新型设计一种集装箱顶板装配装置,该装置占地面积少,其具有自动运行集装箱的输送组件,并且可通过固定顶架组件、工作升降台以及顶板吊装升降架实现顶板的自动化安装,自动化程度高,从而装配效率高、装配质量好,可降低集装箱的生产成本以及个人的劳动强度。The utility model designs a container roof assembling device. The device occupies a small area, and it has a conveying assembly for automatically running containers, and can realize the automatic installation of the roof by fixing the roof assembly, the working lifting platform and the roof hoisting and lifting frame. The degree is high, so that the assembly efficiency is high, the assembly quality is good, and the production cost of the container and the labor intensity of the individual can be reduced.

以下结合具体实施例对本实用新型的具体实现进行详细描述。The specific implementation of the utility model is described in detail below in conjunction with specific embodiments.

如图1~10所示,一种集装箱顶板装配装置,用于安装集装箱上端的顶板9。上述的集装箱包括位于底端的底板、顶端的顶板9、两侧面的侧板、前端的前板以及后端的后板,底板、顶板9、侧板、前板以及后板相互配合,从而构成集装箱的集装箱8,集装箱8的底端四角设有下角件82、顶端四角设有上角件83,集装箱8四角内侧还设有角柱,侧板上端设有上侧梁、下端设有下侧梁,底板下部设有连接板。As shown in Figures 1-10, a container roof assembly device is used for installing the top plate 9 on the upper end of the container. The above-mentioned container includes a bottom plate at the bottom, a top plate 9, side plates on both sides, a front plate at the front end, and a rear plate at the rear end. Container 8, the bottom four corners of the container 8 are provided with lower corner fittings 82, the top four corners are provided with upper corner fittings 83, the inner sides of the four corners of the container 8 are also provided with corner posts, the upper side beams are arranged at the top of the side plates, the lower side beams are arranged at the lower end, and the bottom plate The lower part is provided with a connecting plate.

该顶板装配组件包括有可支撑整个顶板装配组件的导向立柱2,该导向立柱2构成了整个顶板装配组件的外架,导向立柱2垂直设置于地上。本实施例中设置有四个导向立柱2,四个导向立柱2呈四边形分布,与进入顶板装配组件内进行装配的集装箱8的外形相对应。The roof assembly assembly includes a guide column 2 that can support the entire roof assembly assembly. The guide column 2 constitutes the outer frame of the entire roof assembly assembly. The guide column 2 is vertically arranged on the ground. In this embodiment, four guide columns 2 are arranged, and the four guide columns 2 are distributed in a quadrangular shape, corresponding to the shape of the container 8 that enters the roof assembly assembly for assembly.

本顶板装配组件底部设置有可供集装箱8运行输送组件1,该输送组件1包括有导轨(图中未标出)、置于导轨内的升降组件(图中未标出)以及置于升降组件上的滑行组件(图中未标出),滑行组件可以带动集装箱运行,当集装箱不需要运行的时候,升降组件带动滑行组件下降,集装箱则停留在导轨上,当集装箱需要运行的时候,升降组件则带动滑行组件升起,集装箱则停留在滑行组件上,滑行组件带动集装箱运行。输送组件1水平放置在地上,且设置在顶板装配组件底部中间,这样,保证从输送组件1运行而来的集装箱8能够顺利的进入导向立柱2所包围的区间内进行顶板9装配。The bottom of the roof assembly assembly is provided with a transport assembly 1 for the container 8 to run. The sliding assembly (not shown in the figure) on the top, the sliding assembly can drive the container to run. When the container does not need to run, the lifting assembly drives the sliding assembly to descend, and the container stays on the guide rail. When the container needs to run, the lifting assembly Then the sliding assembly is driven to rise, the container rests on the sliding assembly, and the sliding assembly drives the container to run. The conveying assembly 1 is placed horizontally on the ground, and is arranged in the middle of the bottom of the roof assembly assembly, so as to ensure that the container 8 running from the conveying assembly 1 can smoothly enter the area surrounded by the guide column 2 for assembly of the roof 9 .

为了能够实现集装箱顶板9装配过程的自动化,提高装配效率和质量,该顶板装配组件的上端设置有一固定顶架组件3,该固定顶架组件3成四边形状,其四个角分别与导向立柱2固定连接,该固定顶架组件3可以接受集装箱顶板9,给顶板装配组件提供装配过程中需要的顶板9;该顶板装配组件还设置有一工作升降台4,该工作升降台4也呈四边形状,为空心方框形,其四个角处铰接于导向立柱2,所以该工作升降台4可以沿导向立柱2水平的上升或下降;在固定顶架组件3与工作升降台4之间,顶板装配组件设置有一顶板吊装升降架5,该顶板吊装升降架5可以在固定顶架组件3与工作升降台4之间水平升降,从而实现把外部输送到固定顶架组件3的顶板输送带32工作升降台4处进行装配,该顶板吊装升降架5与垂直于固定顶架组件3的第一导向轴(图中未标出)铰接,第一导向轴一端垂直设置于固定顶架组件3上,另一端朝向工作升降台4且悬空,所以顶板吊装升降架5可以沿该第一导向轴进行上升或下降。In order to realize the automation of the assembly process of the container roof 9 and improve the assembly efficiency and quality, a fixed top frame assembly 3 is arranged on the upper end of the top plate assembly assembly. Fixedly connected, the fixed roof assembly 3 can accept the container roof 9, and provide the roof assembly assembly with the roof 9 required in the assembly process; the roof assembly assembly is also provided with a working lifting platform 4, and the working lifting platform 4 is also in a quadrangular shape. It is a hollow square frame, and its four corners are hinged to the guide column 2, so the working lifting platform 4 can rise or fall horizontally along the guiding column 2; between the fixed top frame assembly 3 and the working lifting platform 4, the top plate assembly The assembly is provided with a roof hoisting lifting frame 5, which can be lifted horizontally between the fixed roof assembly 3 and the working lifting platform 4, so as to realize the working lifting of the roof conveyor belt 32 that transports the outside to the fixed roof assembly 3 Assembled at the platform 4, the ceiling hoisting elevating frame 5 is hinged with the first guide shaft (not shown in the figure) perpendicular to the fixed top frame assembly 3, one end of the first guide shaft is vertically arranged on the fixed top frame assembly 3, and the other One end faces the working lifting platform 4 and is suspended in the air, so the ceiling hoisting lifting frame 5 can rise or fall along the first guide shaft.

具体地进一步阐述,设置在顶板装配组件包括有固定架33、顶板输送组件32以及限位调节组件31。固定架33与导向立柱2固定连接,起到支撑顶板输送组件32以及限位调节组件31的作用;固定顶架组件3的内部设置有顶板输送组件32,该顶板输送组件32分别设置在固定架33的两侧,该顶板输送组件32可以接受外部的顶板9,并把外部输入的顶板9存储在固定顶架组件3中合适的位置;外部输入的顶板9从固定顶架组件3的一端输入,为了能够更加准确的保证顶板9到达固定顶架组件3中的确定位置或按实际需要调整顶板9在固定顶架组件3中的位置,在固定顶架组件3的另一端还设置有一限位调节组件31,该限位调节组件31包括有一缓冲限位块312、调节手轮314以及安装架311,该缓冲限位块312与调节手轮314连接,且调节手轮314铰接于安装架311中,该调节手轮314的一端穿过安装架311,并且与缓冲限位块312连接,安装架311则固定在固定顶架组件3的另一端,这样,可以通过旋动调节手轮314,从而移动缓冲限位块312,且缓冲限位块312对输入固定顶架组件3的顶板9起到限位的作用,为了使得缓冲限位块312能够平稳的移动,在缓冲限位块312与安装架311之间还设置有第二导向轴313,该第二导向轴313一端固定在安装架311,另一端插入缓冲限位块312上设有的与该第二导向轴313相匹配的第二导向孔(图中未标出)。To elaborate further, the roof assembling component includes a fixing frame 33 , a roof conveying component 32 and a limit adjustment component 31 . The fixed frame 33 is fixedly connected with the guide column 2, and plays the role of supporting the top plate conveying assembly 32 and the limit adjustment assembly 31; the inside of the fixed top frame assembly 3 is provided with a top plate conveying assembly 32, and the top plate conveying assemblies 32 are respectively arranged on the fixed frame 33 on both sides, the roof delivery assembly 32 can accept the external roof 9, and store the externally imported roof 9 in a suitable position in the fixed roof frame assembly 3; the externally imported roof 9 is imported from one end of the fixed roof frame assembly 3 In order to more accurately ensure that the top plate 9 reaches a certain position in the fixed top frame assembly 3 or to adjust the position of the top plate 9 in the fixed top frame assembly 3 according to actual needs, a limit position is also provided at the other end of the fixed top frame assembly 3 Adjustment assembly 31, the limit adjustment assembly 31 includes a buffer limit block 312, an adjustment handwheel 314 and a mounting frame 311, the buffer limit block 312 is connected to the adjustment handwheel 314, and the adjustment handwheel 314 is hinged to the installation frame 311 Among them, one end of the adjustment handwheel 314 passes through the installation frame 311 and is connected with the buffer limit block 312, and the installation frame 311 is fixed on the other end of the fixed top frame assembly 3, so that the adjustment handwheel 314 can be adjusted by rotating, Thereby move the buffer limit block 312, and the buffer limit block 312 plays the position-limiting effect on the top plate 9 of the input fixed top frame assembly 3, in order to make the buffer limit block 312 can move smoothly, between the buffer limit block 312 and A second guide shaft 313 is also provided between the mounting brackets 311. One end of the second guide shaft 313 is fixed on the mounting bracket 311, and the other end is inserted into the second guide shaft 313 matched with the second guide shaft 313 provided on the buffer limit block 312. Two guide holes (not marked in the figure).

具体地进一步阐述,铰接在导向立柱2的工作升降台4为呈四边形状,为空心方框形,其内部开设有一方形开口,在该方形开口处,设置有一顶板抓取组件45,该顶板抓取组件45为方形框条状,且为封闭形状,整个结构呈“口”字形。该顶板抓取组件45外侧连接于工作升降台4的开口处,其内部为空心,沿其内侧的两相对侧面设有一系列平行排列的抓取件453,且该抓取件453一端连接有第一气缸451,抓取件453连接在第一气缸451的第一活塞杆452上,从而第一气缸451可以带动抓取件453伸出或收缩运动。To elaborate further, the working lifting platform 4 hinged on the guide column 2 is in the shape of a quadrilateral, a hollow square frame, with a square opening inside, and a top board grabbing assembly 45 is arranged at the square opening, the top board grabs Get component 45 and be square frame strip shape, and be closed shape, whole structure is " mouth " font. The outer side of the top board grabbing assembly 45 is connected to the opening of the working lifting platform 4, and its inside is hollow. A series of grabbing pieces 453 arranged in parallel are arranged along two opposite sides of the inner side thereof, and one end of the grabbing piece 453 is connected with a second An air cylinder 451 , and the gripper 453 is connected to the first piston rod 452 of the first cylinder 451 , so that the first cylinder 451 can drive the gripper 453 to extend or contract.

工作升降台4的两相对侧面外设有可供工作人员站立的工作台44,工作人员可以在该工作台44中对集装箱进行顶板9装配。Two opposite sides of the working lifting platform 4 are provided with a workbench 44 for the staff to stand on, and the staff can assemble the top plate 9 of the container in the workbench 44 .

在工作升降台4的前端和后端的下部还设有上角件分中组件42,该上角件分中组件42包括第一中心件421和对称设置于所述第一中心件421两侧的第一侧件422,第一侧件422一端铰接于第一中心件421上,其另一端铰接有一第一推头423,且分布在第一中心件421两侧的第一侧件422和第一推头423关于第一中心件421的中心对称,第一推头423抵压于集装箱上角件83的外侧。通过旋转第一中心件421,带动第一侧件422,从而带动第一推头423往内靠,实现集装箱8前端和后端的上部分中对位。At the lower part of the front end and the rear end of the working lifting platform 4, an upper corner piece centering assembly 42 is also provided, and the upper corner piece centering assembly 42 includes a first center piece 421 and symmetrically arranged The first side piece 422, one end of the first side piece 422 is hinged on the first central piece 421, the other end is hinged with a first push head 423, and the first side piece 422 and the second side piece distributed on both sides of the first central piece 421 A push head 423 is symmetrical to the center of the first central piece 421 , and the first push head 423 presses against the outer side of the upper corner piece 83 of the container. By rotating the first central part 421 , the first side part 422 is driven, thereby driving the first pusher 423 to move inward, so as to realize alignment between the front end and the upper part of the rear end of the container 8 .

另外,在工作升降台4前端和后端还设有第一对位板41,该第一对位板41的下表面上设置有朝下的对位锥411,相对应地,在工作升降台4下,顶板装配组件还设有第二对位板43,该第二对位板43固定设置在导向立柱2上,该第二对位板43上设有与所述对位锥411相匹配的对位孔(图中未标出),通过对位锥411与对位孔的相互对位,可以确定工作升降台4在导向立柱2的位置。In addition, a first alignment plate 41 is also provided at the front end and rear end of the working lifting platform 4, and a downward alignment cone 411 is arranged on the lower surface of the first alignment plate 41. Correspondingly, on the working lifting platform 4, the top plate assembly assembly is also provided with a second alignment plate 43, the second alignment plate 43 is fixedly arranged on the guide column 2, and the second alignment plate 43 is provided with a matching cone 411. The alignment hole (not marked in the figure), through the mutual alignment of the alignment cone 411 and the alignment hole, the position of the working lifting platform 4 on the guide column 2 can be determined.

设置在固定顶架组件3和工作升降台4之间的顶板吊装升降架5,该顶板吊装升降架5可活动的链接在第一导向轴中,且在该顶板吊装升降架5朝向工作升降台4的一面上设有磁铁组件51,该磁铁组件51可以吸取输入固定顶架组件3中的顶板9,从而带动顶板9至工作升降台4。The roof hoisting lifting frame 5 arranged between the fixed top frame assembly 3 and the working lifting platform 4, the roof hoisting lifting frame 5 is movably linked in the first guide shaft, and the roof hoisting lifting frame 5 faces the working lifting platform 4 is provided with a magnet assembly 51 on one side, and the magnet assembly 51 can absorb and input the top plate 9 in the fixed top frame assembly 3, thereby driving the top plate 9 to the working lifting platform 4.

为了能够保证导轨上的集装箱8能够准确运行到顶板装配组件对应的位置上,在顶板装配组件的前端处设置有对位下角件对位组件6,本实施例中,分别在前端的两侧设置了一个下角件对位组件6,当导轨上的集装箱8运行到下角件对位组件6对应的位置时,下角件对位组件6则对集装箱8前端的下端的下角件82进行对位,使得整个集装箱8放置在要求的位置上。In order to ensure that the container 8 on the guide rail can accurately run to the position corresponding to the roof assembly assembly, the lower corner alignment assembly 6 is provided at the front end of the roof assembly assembly. A lower corner fitting assembly 6 is provided. When the container 8 on the guide rail moves to the position corresponding to the lower corner fitting assembly 6, the lower corner fitting assembly 6 then aligns the lower corner fitting 82 at the lower end of the front end of the container 8, so that The entire container 8 is placed in the required position.

具体地,本实施例中的下角件对位组件6为一带有第二活塞杆62的第二气缸,该第二气缸61可以带动第二活塞杆62前后运动,当集装箱8运动在下角件对位组件6对应的位置时,第二气缸61推动第二活塞杆62,从而第二活塞杆62顶住集装箱8前端的下角件82,挤压下角件82,从而使得整个集装箱集装箱8到位。Specifically, the lower corner fitting assembly 6 in this embodiment is a second cylinder with a second piston rod 62. The second cylinder 61 can drive the second piston rod 62 to move back and forth. When the container 8 moves on the lower corner fitting When the position assembly 6 corresponds to the position, the second cylinder 61 pushes the second piston rod 62, so that the second piston rod 62 withstands the lower corner piece 82 at the front end of the container 8, and squeezes the lower corner piece 82, so that the entire container container 8 is in place.

为了使得集装箱8的下端能够更精确的定位,在工作升降台4的前端和后端的下部还设有下角件分中组件7,该下角件分中组件7包括第二中心件71和对称设置与所述第二中心件71两侧的第二侧件72,第二侧件72一端铰接于第二中心件71上,其另一端铰接有一第二推头73,且分布在第二中心件71两侧的第二侧件72和第二推头73关于第二中心件71的中心对称,第二推头73抵压于集装箱下角件82的内侧。通过旋转第二中心件71,带动第二侧件72,从而带动第二推头73往外靠,实现集装箱8前端和后端的下部分中对位。In order to enable the lower end of the container 8 to be positioned more accurately, a lower corner piece centering assembly 7 is also provided at the lower part of the front end and the rear end of the working lifting platform 4, and the lower corner piece centering assembly 7 includes a second center piece 71 and a symmetrical arrangement and The second side pieces 72 on both sides of the second central piece 71, one end of the second side piece 72 is hinged on the second central piece 71, and the other end is hinged to a second push head 73, and is distributed on the second central piece 71 The second side pieces 72 and the second push heads 73 on both sides are symmetrical about the center of the second center piece 71 , and the second push heads 73 press against the inner side of the lower corner pieces 82 of the container. By rotating the second central part 71, the second side part 72 is driven, thereby driving the second push head 73 to lean outward, so as to realize the center alignment of the lower part of the front end and the rear end of the container 8 .

本顶板装配组件的整个工作流程为:当该顶板装配组件上的一集装箱8加工完后,其顺着导轨运行至下一工作台位,同时,输送组件1下的升降组件升起,带动需要装配顶板9的集装箱8顺着导轨进入顶板装配组件中,当集装箱8进入顶板装配组件后,输送组件1的升降组件则下降,等待下一个集装箱的到来,设置在顶板装配组件前端下部的下角件对位组件6,则对集装箱8进行对位,且同时前端和后端下部的下角件分中组件7则对集装箱8前端和后端上的下角件82进行分中对位。而后,铰接在导向立柱2上的工作升降台4则下降,工作升降台4下降的位置由设置在工作升降台4前端的第一对位板41和设置导向立柱2上的第二对位板43的配合确定,具体地,工作升降台4下降,其前端的第一对位板41也一起下降,当第一对位板41上的对位锥411与第二对位板43的对位孔实现配合时,工作升降台4则停止下降,此时,工作升降台4刚好对位在集装箱8需要装配顶板9的位置。此时,工作升降台4前端和后端的上角件分中组件42则对集装箱8前端和后端的上角件83进行分中操作,在工作升降台4进行对位操作的同时,顶板吊装升降架5一端面上的磁铁组件51则吸住输入固定顶板9架中的顶板9,当工作升降台4定位好以后,顶板吊装升降架5则向下运动,其运动的位置控制有第一导向轴控制,当顶板吊装升降架5运行至第一导向轴的下端时,其所吸住的顶板9也到达工作升降台4处,此时顶板9吸取组件中的气缸带动活塞杆伸出,且抓取件453则抓住顶板9的两侧的侧梁,并向外适度收拉,以防止顶板9两侧的侧梁形成弧形,同时,站在工作升降台4两侧的工作人员则通过焊接把顶板9装配至集装箱的顶端。在顶板抓取组件45抓取了顶板9两侧的侧梁时,顶板吊装升降架5中的顶板9吸取组件则会松开对顶板9的吸取,并向上运行至顶板9固定架33中,当顶板9吸取组件运动到位后,此时,外部的顶板9则通过顶板9固定架33中的顶板输送组件32输入顶板9固定架33内,并通过限位调节组件31确定顶板9在顶板9固定架33中的位置,同时,输送组件1的升降组件升起,把装配好顶板9的集装箱8带动离开顶板装配组件,下一个需要装配顶板9的集装箱8则进入该顶板装配组件,并依上述的工作流程装配顶板9。The entire working process of the roof assembly assembly is as follows: when a container 8 on the roof assembly assembly is processed, it runs to the next workbench along the guide rail, and at the same time, the lifting assembly under the conveying assembly 1 rises to drive the The container 8 assembled with the roof 9 enters the roof assembly assembly along the guide rails. When the container 8 enters the roof assembly assembly, the lifting assembly of the conveying assembly 1 descends, waiting for the arrival of the next container, and the lower corner piece is set at the lower front end of the roof assembly assembly. The alignment assembly 6 aligns the container 8, and the centering assembly 7 of the lower corner fittings at the front end and the rear end lowers the centering alignment of the lower corner fittings 82 on the front end and the rear end of the container 8 at the same time. Then, the working lifting platform 4 that is hinged on the guide column 2 then descends, and the position that the working lifting platform 4 descends is formed by the first alignment plate 41 that is arranged on the front end of the working lifting platform 4 and the second alignment plate that is set on the guiding column 2 43 cooperation is determined, specifically, when the working lifting platform 4 descends, the first alignment plate 41 at its front end also descends together, when the alignment cone 411 on the first alignment plate 41 and the alignment of the second alignment plate 43 When the holes are matched, the working lifting platform 4 stops descending. At this moment, the working lifting platform 4 is just aligned at the position where the container 8 needs to assemble the top plate 9. At this time, the centering assembly 42 of the upper corner fittings at the front end and the rear end of the working lifting platform 4 performs a centering operation on the upper corner fittings 83 at the front end and the rear end of the container 8. The magnet assembly 51 on one end face of the frame 5 then absorbs the top plate 9 in the fixed top plate 9 frame. After the working lifting platform 4 is positioned, the top plate hoisting lifting frame 5 then moves downward, and the position of its movement is controlled by a first guide. Axis control, when the top plate hoisting lifting frame 5 moves to the lower end of the first guide shaft, the top plate 9 it sucks also reaches the working lifting platform 4, at this time the cylinder in the top plate 9 suction assembly drives the piston rod to stretch out, and Grabbing part 453 then grasps the side beams on both sides of top plate 9, and outwardly retracts moderately, to prevent the side beams on both sides of top plate 9 from forming an arc. The top plate 9 is assembled to the top of the container by welding. When the top board grasping assembly 45 has grabbed the side beams on both sides of the top board 9, the top board 9 suction assembly in the top board lifting frame 5 will loosen the suction of the top board 9, and move upwards to the top board 9 fixed frame 33, After the top board 9 suction assembly moves into place, at this moment, the top board 9 of the outside then enters in the top board 9 fixed mount 33 by the top board conveying assembly 32 in the top board 9 fixed mount 33, and determines that the top board 9 is in the top board 9 by the limit adjustment assembly 31. The position in the fixed frame 33, at the same time, the lifting assembly of the conveying assembly 1 rises, and the container 8 that has assembled the top plate 9 is driven away from the top plate assembly assembly, and the next container 8 that needs to assemble the top plate 9 then enters the top plate assembly assembly, and according to The above-mentioned workflow assembles the top plate 9 .

本实用新型设计一种集装箱顶板装配装置,该装置占地面积少,其具有自动运行集装箱的输送组件1,并且可通过固定顶架组件3、工作升降台4以及顶板吊装升降架5实现顶板的自动化安装,自动化程度高从而装配效率高、装配质量好,可降低集装箱的生产成本以及个人的劳动强度,且该集装箱装配组件设置有对位组件6、上角件分中组件42以及下角件分中组件7,可以对放置在集装箱装配组件中的集装箱进行分中定位,保证集装箱放置在适当的位置上,从而可以进行准确的加工。The utility model designs a container roof assembling device, which occupies a small area, and has a conveying assembly 1 for automatically running containers, and can realize the installation of the roof by fixing the roof assembly 3, the working lifting platform 4 and the roof hoisting lifting frame 5. Automatic installation, high degree of automation, high assembly efficiency and good assembly quality, can reduce the production cost of the container and the labor intensity of the individual, and the container assembly assembly is provided with an alignment assembly 6, an upper corner fitting centering assembly 42 and a lower corner fitting assembly. The center component 7 can center and position the container placed in the container assembly component, so as to ensure that the container is placed in an appropriate position, so that accurate processing can be performed.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (10)

1. container roof plate assembling device, it is characterized in that: comprise the guide upright post that constitutes described container roof plate assembling device outrigger, the conveying assembly that can slide for container body, be fixedly connected on the fixedly top rack unit on the described guide upright post and be articulated in work lifting platform on the described guide upright post, be provided with top board lifting crane between described fixedly top rack unit and described work lifting platform, described lifting crane is articulated in described guide upright post.
2. a kind of container roof plate assembling device as claimed in claim 1, it is characterized in that: the top board conveying assembly that described fixedly top rack unit comprises fixed mount and can carry top board, described fixed mount is fixedly connected on described guide upright post, and described top board conveying assembly is located at two inboards of fixed mount.
3. a kind of container roof plate assembling device as claimed in claim 2, it is characterized in that: also be provided with on the described fixedly top rack unit can be spacing to top board spacing adjusting part, described spacing adjusting part include an installing rack, can be to spacing buffer limit piece of top board and the adjusting handle that can regulate the buffer limit piece, described installing rack is fixedly connected on an end of fixed mount, described adjusting handle one end is connected in described buffer limit piece, between described buffer limit piece and described fixed mount, be provided with second axis of guide.
4. as each described a kind of container roof plate assembling device of claim 1 to 3, it is characterized in that: described work lifting platform is hollow square frame shape, its inside is provided with the fixedly top board grabbing assembly of top board, assembly during the last corner fittings of contraposition divided during front end was provided with and can divides container, both sides are provided with the workbench that can supply the staff to stand.
5. a kind of container roof plate assembling device as claimed in claim 4 is characterized in that: described top board grabbing assembly includes the first piston bar of first cylinder, collapsible motion and the grippers that is located at first piston bar one end.
6. a kind of container roof plate assembling device as claimed in claim 4, it is characterized in that: described work lifting platform front-end and back-end are respectively equipped with first aligning plate that is used for described worktable lifting platform motion positions, and described guide upright post is provided with second aligning plate that matches with described first aligning plate.
7. a kind of container roof plate assembling device as claimed in claim 6 is characterized in that: comprise that also one can be to the contraposition assembly of container front end contraposition, described contraposition assembly comprises second piston rod of second cylinder and collapsible activity.
8. a kind of container roof plate assembling device as claimed in claim 7 is characterized in that: comprise that also one can be to assembly in the following corner fittings branch of contraposition in the container front end lower part.
9. a kind of container roof plate assembling device as claimed in claim 8, it is characterized in that: assembly comprised the second side part that second central part, an end and described second central part are hinged and is articulated in second of the described second side part other end and cuts somebody's hair during described down corner fittings divided, and described second cuts somebody's hair presses on the inboard of corner fittings under the container.
10. a kind of container roof plate assembling device as claimed in claim 4, it is characterized in that: described go up corner fittings divide in assembly comprise the first side part that first central part, an end and described first central part are hinged and be articulated in first of the described first side part other end and cut somebody's hair that described first cuts somebody's hair presses on the inboard of corner fittings on the container.
CN201020565054XU 2010-10-15 2010-10-15 Container top plate assembling device Expired - Lifetime CN201833163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020565054XU CN201833163U (en) 2010-10-15 2010-10-15 Container top plate assembling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020565054XU CN201833163U (en) 2010-10-15 2010-10-15 Container top plate assembling device

Publications (1)

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CN201833163U true CN201833163U (en) 2011-05-18

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CN201020565054XU Expired - Lifetime CN201833163U (en) 2010-10-15 2010-10-15 Container top plate assembling device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104384925A (en) * 2014-10-10 2015-03-04 兰州空间技术物理研究所 Magnetic separation-state cesium-beam tube state-selection magnet component assembly system and assembly detection method
CN107053051A (en) * 2017-03-10 2017-08-18 成都雅骏新能源汽车科技股份有限公司 Dry van container right panel assembly tooling
CN113814713A (en) * 2021-11-04 2021-12-21 中集车辆(集团)股份有限公司 Box body assembling production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104384925A (en) * 2014-10-10 2015-03-04 兰州空间技术物理研究所 Magnetic separation-state cesium-beam tube state-selection magnet component assembly system and assembly detection method
CN104384925B (en) * 2014-10-10 2016-08-17 兰州空间技术物理研究所 Magnetic separation state cesium beam tube state selection magnet assemblies assembly system and assembly test method
CN107053051A (en) * 2017-03-10 2017-08-18 成都雅骏新能源汽车科技股份有限公司 Dry van container right panel assembly tooling
CN113814713A (en) * 2021-11-04 2021-12-21 中集车辆(集团)股份有限公司 Box body assembling production line

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