CN201826892U - Movable pump station for mine underground drainage - Google Patents
Movable pump station for mine underground drainage Download PDFInfo
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- CN201826892U CN201826892U CN2010205320713U CN201020532071U CN201826892U CN 201826892 U CN201826892 U CN 201826892U CN 2010205320713 U CN2010205320713 U CN 2010205320713U CN 201020532071 U CN201020532071 U CN 201020532071U CN 201826892 U CN201826892 U CN 201826892U
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Abstract
The utility model relates to a movable pump station for coal mine underground drainage, which belongs to the technical field of machinery, and comprises a traction vehicle and a water pump vehicle. The traction vehicle is driven by a caterpillar traveling mechanism, a handheld operating handle, a control case and a camera are disposed at the front end of the traction vehicle, and a frequency conversion unit, a hydraulic mechanism, an oil pump motor, a multi-loop switch, a hydraulic motor winch self-saving mechanism, a power supply case, an alarm bell and a gas detector are arranged on the traction vehicle. The water pump truck is provided with a water tank and a water pump unit. The movable pump station provides a high-automatic integrated drainage device for underground secondary drainage, the handheld operating handle of the movable pump station realizes more operational simplicity, convenience and safety for operators, the pump station can move on complicated road surfaces, simultaneously guarantees safety of coal mine underground operators, improves drainage efficiency by the aid of an additional liquid level sensor and a flow sensor, and simultaneously prevents failure caused by idling of water pumps. In addition, drainage efficiency is improved and drainage time is saved due to high power and lifting capacity of the movable pump station.
Description
Technical field
The utility model relates to a kind of portable pumping plant that is used for the colliery drainage underground, belongs to mechanical equipment technical field.
Background technology
At present during the drainage underground of colliery, method commonly used is to use the one-level water pump, and to the secondary drainage pumping plant, secondary pumping station directly is discharged to water outer wellhead or is discharged to outer wellhead step by step by line transportation.But existing secondary pumping station all is fixed, therefore when the permeable point of secondary pumping station distance is far away or higher, because the one-level pump head is lower, water can't be transported to secondary pumping station, at this moment just need set up secondary drainage plant, to guarantee draining timely and effectively.In addition, the design of the secondary pump works in some colliery is not enough, when permeable, also needs to increase secondary drainage plant.
Summary of the invention
The purpose of this utility model is to propose a kind of portable pumping plant that is used for the colliery drainage underground, when the drainability that the permeable and existing equipment in down-hole takes place is not enough, can effectively guarantee drainage distance and displacement.
The portable pumping plant that is used for the colliery drainage underground that the utility model proposes, this pumping plant comprises tractor and water pump car, tractor links to each other by haulage gear with the water pump car; Described tractor bottom is provided with creeper undercarriage, and the front end of tractor is provided with handheld operation handle, control cabinet and camera, and the handheld operation handle links to each other with control cabinet by control cables, and camera through signal wire links to each other with the handheld operation handle; Tractor is provided with the frequency conversion unit, hydraulic mechanism, Oil pump electrical machinery, the multiloop switch, the hydraulic motor winch mechanism of saving oneself, consumer unit, alarm bell and gas detector, the power output shaft of described hydraulic mechanism is connected with the line shaft of described creeper undercarriage, described frequency conversion unit links to each other with water pump assembly on the water pump car by cable, the input of described multiloop switch links to each other with external power supply, the output of multiloop switch by cable respectively with Oil pump electrical machinery, frequency conversion cooling blower in the frequency conversion unit, described consumer unit links to each other with described control cabinet, the clutch end of Oil pump electrical machinery links to each other with oil pump in the hydraulic mechanism, the described hydraulic motor winch mechanism of saving oneself is fixed on the tractor, described alarm bell places on the position of driver of tractor, and described gas detector places the rear end of tractor; Described water pump car is provided with water tank and water pump assembly, described water tank places the top of water pump car, water pump assembly places the bottom of water tank, water tank links to each other by water pipe with water pump assembly, water pump assembly links to each other with tractor up-conversion unit by cable, be provided with liquid level sensor in the described water tank, the both sides of water tank are respectively equipped with water inlet and delivery port.
The portable pumping plant that is used for the colliery drainage underground that the utility model proposes, for down-hole secondary draining provides a kind of novel integrated drainage plant of high automation, its advantage is as follows:
1, designed the handheld operation handle in the portable pumping plant of the present utility model, be used to control the operation of pumping plant, made operating personnel's operation simpler and more direct, safety.
2, settled the hydraulic motor winch mechanism of saving oneself in the portable pumping plant of the present utility model,, can utilize other fixed object to drag car body itself with wire rope when tractor moves at need.Pumping plant can be moved on complex road surface, improved the disposal ability of portable secondary pumping station complex road surface.
3, the automatically controlled and manual double working modes of hydraulic mechanism employing that is used to drive tractor that designs in the portable pumping plant of the present utility model has increased portable pumping plant reliability of operation.
4, in the portable pumping plant of the present utility model gas detector has been installed, has been guaranteed in colliery downhole operations safety of persons.
5, be provided with liquid level sensor and flow transmitter in the water tank of the portable pumping plant of the utility model, according to the feedback signal of two sensors, determine the output of water pump, balance the flow of one-level draining and secondary draining, improve drainage efficiency, prevented the fault of water pump idling products simultaneously.
6, the high-power and high-lift drainage efficiency that improved of portable pumping plant of the present utility model, saved water discharge time, and mobility strong, the position that can require to determine to be provided with portable pumping plant according to the lift and the fed distance of one-level water pump, and can arbitrarily adjust, easy to use.
Description of drawings
Fig. 1 is the structural representation of the portable pumping plant that the utility model proposes.
Fig. 2 is the vertical view of portable pumping plant tractor among Fig. 1.
Fig. 3 is the lateral view of portable pumping plant waterwheel among Fig. 1.
Fig. 4 is the electric control theory figure of the portable pumping plant that the utility model proposes.
Among Fig. 1-Fig. 4, the 1st, handheld operation handle, the 2nd, control cabinet, the 3rd, camera, the 4th, frequency conversion unit, the 41st, the main frequency converter of using, the 42nd, the master uses the frequency conversion cooling blower, and the 43rd, standby variable frequency device, the 44th, standby variable frequency cooling blower, the 5th, hydraulic mechanism, the 51st, electromagnetic valve, the 52nd, proportional control valve, the 6th, Oil pump electrical machinery, the 7th, multiloop switch, the 8th, haulage gear, the 9th, creeper undercarriage, the 10th, inlet, the 11st, water tank, the 12nd, liquid level sensor, the 13rd, outlet pipe, the 14th, outlet, the 15th, UNICOM's water pipe, the 16th, centrifugal water pump unit, the 18th, the hydraulic motor winch mechanism of saving oneself, the 181st, hydraulic motor, the 182nd, wire rope drum, the 183rd, support, the 19th, consumer unit, the 20th, gas detector, the 21st, alarm bell, A are tractors, and B is the water pump car.
The specific embodiment
The portable pumping plant that is used for the colliery drainage underground that the utility model proposes, its structure comprise tractor A and water pump car B as shown in Figure 1, and tractor links to each other by haulage gear 8 with the water pump car.The tractor bottom is provided with creeper undercarriage 9, and the front end of tractor is provided with handheld operation handle 1, control cabinet 2 and camera 3, and handheld operation handle 1 links to each other with control cabinet 2 by control cables, and camera 3 links to each other with handheld operation handle 1 by holding wire.Tractor A is provided with frequency conversion unit 4, hydraulic mechanism 5, Oil pump electrical machinery 6, multiloop switch 7, hydraulic motor winch save oneself mechanism 18, consumer unit 19, alarm bell 21 and gas detector 20, as shown in Figure 2.The power output shaft of hydraulic mechanism 5 is connected with the line shaft of creeper undercarriage 9.Frequency conversion unit 4 links to each other with water pump assembly 16 on the water pump car B by cable.The input of multiloop switch 7 links to each other with the external power supply (not shown), and the output of multiloop switch 7 links to each other with frequency conversion cooling blower 42 and 44, consumer unit 19 and control cabinet 2 in Oil pump electrical machinery 6, the frequency conversion unit 4 respectively by cable.The clutch end of Oil pump electrical machinery 6 links to each other with oil pump in the hydraulic mechanism 5.The hydraulic motor winch mechanism 18 of saving oneself is fixed on the tractor A.Alarm bell 21 places on the position of driver of tractor.Gas detector 20 places the rear end of tractor.Water pump car B is provided with water tank 11 and water pump assembly 16, and water tank 11 places the top of water pump car, and water pump assembly 16 places the bottom of water tank, and water tank 11 links to each other by water pipe 15 with water pump assembly 16, and water pump assembly 16 links to each other with frequency conversion unit 4 on the tractor A by cable.Be provided with liquid level sensor 12 in the water tank 11, the both sides of water tank are respectively equipped with water inlet 10 and delivery port 14, water inlet 10 is provided with flow of inlet water sensor (not shown), delivery port 14 is provided with water flow sensor (not shown), water inlet 10 links to each other with the water tank of one-level pumping plant, one end of delivery port 14 links to each other the other end draining of delivery port 14 by water pipe 13 with water pump assembly 16.
Introduce the course of work of the pumping plant that the utility model proposes in detail below in conjunction with accompanying drawing:
Portable pumping plant of the present utility model is made up of two cars in front and back, and front truck is a tractor, and back car is the water pump car, and the water pump car utilizes haulage gear to be connected with the tow lug of tractor afterbody.Tractor drives creeper undercarriage 9 by the power output shaft in the hydraulic mechanism 5 and travels.Hydraulic mechanism 5 is divided into automatically controlled or manual two kinds of mode of operations, when the electromagnetic valve in the hydraulic mechanism 5 51 or hydraulic mechanism 5 can not electronic controls, is converted to manual work pattern, and operating personnel operate 5 operations of manual operating grip control hydraulic mechanism.Design and installation has frequency conversion unit 4, multiloop switch 7, consumer unit 19, control cabinet 2, handheld operation handle 1, camera 3, gas detector 20, hydraulic mechanism 5, the hydraulic motor winch mechanism 18 etc. of saving oneself on the tractor.Water tank 11, inlet flow rate sensor, rate of discharge sensor, liquid level sensor 12, centrifugal pump unit 16 etc. are installed on the water pump vehicle carriage.Electrical control system of the present utility model can be controlled draining, can control the driving of pump truck again.
In the portable pumping plant of the present utility model, electrical control system as shown in Figure 4, electrical control system is as follows to the control procedure of drainage procedure: water pump assembly 16 is directly driven and is controlled by frequency conversion unit 4.Because frequency converter has supply frequency is regulated, and therefore, can realize the function that the rotating speed of water pump is regulated.The frequency converter cooling blower is its power supply by multiloop switch 7.In control cabinet 2 control system is installed, carries out communication with frequency conversion unit 4, control system by the operation of its inner logical program control frequency conversion unit and frequency converter cooling blower, is finished the control to the drainage pump rotating speed according to detected related physical quantity thus.In water tank 11, liquid level sensor is installed, in order to detect the actual liquid level height of water tank 11; Flow transmitter is installed at water inlet and delivery port place at water tank 11 respectively, in order to detect the actual turnover water yield in the water tank.Actual liquid level height value and actual Inlet and outlet water value are sent to centralized control system in the control cabinet, logical program by centralized control system is judged, when the liquid level in the water tank 11 arrives a certain high value, frequency conversion unit 4 drives the water pump full speed running, when the liquid level of water tank 11 is lower than a certainly during than low value, water pump reduces rotating speed or out of service.When the liquid level in the water tank 11 is between high limit and lower bound, then according to the operation of the flow-control water pump of water inlet pipe and water outlet pipe.When the flow of water inlet pipe during greater than outlet pipe, control system can be according to the size of the flow difference of water inlet pipe and water outlet pipe, and control of pump is moved with a certain higher speed; When the flow of outlet pipe during greater than water inlet pipe, control system also can be according to the size of water inlet pipe and water outlet pipe flow difference, and control of pump is moved with a certain lower speed.Produce fluctuation owing to magnitudes of physical quantity such as liquid level, flow are subjected to interference factors easily,, judge its authenticity, eliminate and disturb so whether control system can continue to have arrived the regular hour according to these magnitudes of physical quantity.Simultaneously, on control cabinet 2 display device can also be installed, the data that control system can be collected show, as information such as whether actual liquid level, actual flow, the frequency converter speed of service, frequency converter break down.Also leave the interface with front and back level pumping plant in the control cabinet 2, can send signal in time for prime equipment, notify equipment at the corresponding levels whether to have fault to occur; And can receive the successor devices status signal, in the time of can not carrying out draining if back level equipment breaks down, can in time stop the drainage works of equipment at the corresponding levels.
In the utility model, communication telephones can also be installed, can carry out speech communication, the communication between the handled easily personnel with front and back level equipment at any time.In frequency conversion unit 4 of the present utility model and the water pump assembly 16, comprise main respectively with frequency converter 41, standby variable frequency device 43 and corresponding frequency converter cooling blower 42 and 44 and main with water pump and reserve pump.Standby variable frequency device 43 control reserve pumps move, and carry out communication with control system.The master carries out communication with frequency converter 41 and standby variable frequency device 43 by communication cable and control cabinet 2, make comprehensive judgement by control cabinet 2 according to the liquid level of the water tank 11 that collects, the operating condition etc. of importing and exporting flow, frequency converter running status and front and back level equipment, control main with frequency converter 41 and 43 start-stops of standby variable frequency device with and the speed of service.Main with frequency converter 41 and standby variable frequency device 43, power for it by the externally fed cable.When control system detects that the frequency converter that using or water pump break down and can not normally move the time, can automatically switch to standby variable frequency device and reserve pump, and use with main, control standby drainage plant operation with the identical method of drainage plant.Simultaneously, when the master can not satisfy drainage requirement fully with drainage system, standby drainage system can move with drainage system with main, finish drainage works jointly.Thus, guaranteed carrying out smoothly of drainage works.
Handheld operation handle 1 in the utility model also with control cabinet 2 in control system carry out communication, and start and stop button, frequency converter run indicator of every frequency converter etc. be installed on the handheld operation handle, after operating personnel pressed start button, drainage system just can be automatically carries out draining according to situations such as the liquid level of water tank and flows; After pressing stop button, drainage system quits work; And the indicator lamp on the handheld operation handle 1 is the operating condition of alert equipment in time, and when breaking down, indicator lamp and the alarm bell on the tractor on the handheld operation handle also can send alarm signal.
Electrical control system in the utility model is as follows to the driving control procedure of tractor A: the drive part of the utility model tractor uses hydraulic mechanism 5, the major control element of hydraulic mechanism 5 is electromagnetic valve 51, proportional control valve 52 etc., and electrical control system is easy to realize the control to electrical valve, therefore, the electrical control system in the utility model can realize the driving control to tractor fully.Oil pump electrical machinery 6 wherein can be its power supply by multiloop switch 7.Multiloop switch 7 can carry out communication with the control system in the control cabinet 2, situations such as whether whether the respective switch in the multiloop switch 7 can being closed a floodgate, broken down is sent to the control system in the control cabinet 2, and control instruction that can receiving control system, finish operations such as combined floodgate, separating brake.When reality was used, operating personnel only needed to press on control cabinet 2 or handheld operation handle 1 to close/opening button, just can finish the start-stop control to Oil pump electrical machinery 6.Electromagnetic valve 51 in the hydraulic system, proportional control valve 52 can use the electric power supply control system of consumer unit 19 because working voltage is lower, give electromagnetic valve 51, proportional control valve 52 power supplies by cable control consumer unit 19.Variable connector and protection equipment thereof are installed in the multiloop switch 7, and when breaking down, each way switch can carry out breaking operation respectively automatically according to the actual conditions on this road.Multiloop switch 7 is responsible for Oil pump electrical machinery 6, frequency converter cooling blower 42 and 44 and consumer unit 19 power supplies, and multiloop switch 7 carries out communication with control cabinet 2 by communication cable, operation by control cabinet 2 its on/off switch of control, and will whether the situation of on/off switch send to control cabinet 2, monitor and be presented on the display screen by the working condition in 2 pairs of each loops of control cabinet.Multiloop switch 7 is directly powered by external power source.
In the utility model, gas detector 20 also is installed, be used for detecting the methane gas concentration of surrounding environment, when the methane gas excessive concentration in the environment, gas detector 20 can pass through communication cable, fault-signal is sent to control cabinet 2, when control cabinet 2 has received the high concentration gas signal, can cut off the power supply of multiloop switch 7, frequency converter and frequency converter cooling blower are quit work, make whole pumping plant out of service, and send signal alarm.When operation, operating personnel only need stir the small-sized joystick on the handheld operation handle 1, can operate the operation of secondary pumping station.Because handheld operation handle 1 can be controlled outside car in the operation to pumping plant, therefore, at the headstock place camera 3 is installed, camera 3 is powered by consumer unit, and image is sent on the screen of hand-held device, is convenient to operating personnel pump truck is operated.The power supply of gas detector 20 is provided by consumer unit.
A small display screen can be installed on the handheld operation handle 1, this display screen can be directly and camera 3 carry out communication by communication cable, camera 3 captured contents directly are presented on the display screen, be convenient to use when operating personnel operate tractor.Handheld operation device 1 carries out communication by communication cable and control cabinet 2, and the operational order that operating personnel send is delivered in the control cabinet 2, is driven the operation of tractor and frequency converter according to actual conditions by control cabinet 2.Control cabinet 2 also can send to the running status of equipment component on the handheld operation device 1, shows by the indicator lamp of installing on the handheld operation device 1.The control cable of handheld operation device 1 is extending to tens of rice, therefore, can realize that operating personnel operate portable pumping plant outside car.Handheld operation device 1 is powered by consumer unit 19.
At the water inlet of water tank the inlet flow rate sensor has been installed, and every water inlet pipe all needs to install a flow transmitter.The inlet flow rate sensor carries out communication by communication cable and control cabinet 2, and the flow of inlet water that reality is measured sends control cabinet 2 to, is judged according to the actual flow of each water inlet and the flow of delivery port by control cabinet 2, and frequency converter is controlled.Because flow meter can adopt the mode of two-wire system to carry out communication, therefore, can be the power supply of inlet flow rate sensor more separately.
At the delivery port of water tank the rate of discharge sensor has been installed, and every outlet pipe all needs to install a flow transmitter.The rate of discharge sensor carries out communication by communication cable and control cabinet 2, and the flow of inlet water that reality is measured sends control cabinet 2 to, is judged according to the actual flow of water inlet and the flow of delivery port by control cabinet 2, and frequency converter is controlled.
In portable pumping plant of the present utility model, when frequency converter moved, if the flow of delivery port continues the regular hour when maintaining a lower flow, frequency converter is the lower frequency of output automatically, to change the pump motor revolution, guarantees the input and output water balance.When this delivery port did not have water, control system can stop the operation of this frequency converter automatically.Because flow meter can adopt the mode of two-wire system to carry out communication, therefore, can be separately 19 power supplies of inlet flow rate sensor again.
In portable pumping plant of the present utility model, be provided with hydraulic motor self-recovery winch mechanism 18, during use hook in the mechanism or anchor clamps are fixed on the outer firm object of car, tighten up wire rope or loosen wire rope, portable pumping plant is moved on demand according to on-the-spot needs.
In an embodiment of portable pumping plant of the present utility model, the electromagnetic valve that uses can adopt the model of being produced by mining mechanical ﹠ electrical equipment factory, the Qidong City China peak product as DFB series.It is the product of bBED-G045 that proportional control valve can adopt the model of being produced by ratio branch company of Ningbo New ﹠ High Xieli Mechanoelectric Hydraulic Co., Ltd..The hydraulic motor winch is saved oneself in the mechanism 18, it is A2F Series Hydraulic motor that hydraulic motor 181 can adopt the model of being produced by the Jinzhou City special cylinder pump valve hydraulic pressure of profit Manufacturing Co., Ltd, wire rope drum 182 and support 183 are the self-control steel work, and it is the product of DN-B3000 that gas detector can adopt the model of being produced by Jinan ancient cooking vessel promise Science and Technology Ltd..
Claims (1)
1. a portable pumping plant that is used for the colliery drainage underground is characterized in that this pumping plant comprises tractor and water pump car, and tractor links to each other by haulage gear with the water pump car; Described tractor bottom is provided with creeper undercarriage, and the front end of tractor is provided with handheld operation handle, control cabinet and camera, and the handheld operation handle links to each other with control cabinet by control cables, and camera through signal wire links to each other with the handheld operation handle; Tractor is provided with the frequency conversion unit, hydraulic mechanism, Oil pump electrical machinery, the multiloop switch, the hydraulic motor winch mechanism of saving oneself, consumer unit, alarm bell and gas detector, the power output shaft of described hydraulic mechanism is connected with the line shaft of described creeper undercarriage, described frequency conversion unit links to each other with water pump assembly on the water pump car by cable, the input of described multiloop switch links to each other with external power supply, the output of multiloop switch by cable respectively with Oil pump electrical machinery, frequency conversion cooling blower in the frequency conversion unit, described consumer unit links to each other with described control cabinet, the clutch end of Oil pump electrical machinery links to each other with oil pump in the hydraulic mechanism, the described hydraulic motor winch mechanism of saving oneself is fixed on the tractor, described alarm bell places on the position of driver of tractor, and described gas detector places the rear end of tractor; Described water pump car is provided with water tank and water pump assembly, described water tank places the top of water pump car, water pump assembly places the bottom of water tank, water tank links to each other by water pipe with water pump assembly, water pump assembly links to each other with tractor up-conversion unit by cable, be provided with liquid level sensor in the described water tank, the both sides of water tank are respectively equipped with water inlet and delivery port.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010205320713U CN201826892U (en) | 2010-09-17 | 2010-09-17 | Movable pump station for mine underground drainage |
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Application Number | Priority Date | Filing Date | Title |
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CN2010205320713U CN201826892U (en) | 2010-09-17 | 2010-09-17 | Movable pump station for mine underground drainage |
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CN201826892U true CN201826892U (en) | 2011-05-11 |
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CN2010205320713U Expired - Fee Related CN201826892U (en) | 2010-09-17 | 2010-09-17 | Movable pump station for mine underground drainage |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102003209A (en) * | 2010-09-17 | 2011-04-06 | 山西普松自动化设备有限公司 | Moving pump station for underground drainage of coal mine |
CN106214054A (en) * | 2016-09-19 | 2016-12-14 | 上海黑翼科技有限公司 | Slidingtype clean robot |
CN106235951A (en) * | 2016-09-19 | 2016-12-21 | 上海黑翼科技有限公司 | Endless track type cleaning robot |
CN110966046A (en) * | 2019-12-19 | 2020-04-07 | 淮南市阶梯电子科技有限公司 | Ground remote monitoring system of mine drainage device |
CN113107591A (en) * | 2021-05-15 | 2021-07-13 | 颜廷超 | Auxiliary drainage device for preventing and treating water in coal mine construction and drainage method thereof |
-
2010
- 2010-09-17 CN CN2010205320713U patent/CN201826892U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102003209A (en) * | 2010-09-17 | 2011-04-06 | 山西普松自动化设备有限公司 | Moving pump station for underground drainage of coal mine |
CN106214054A (en) * | 2016-09-19 | 2016-12-14 | 上海黑翼科技有限公司 | Slidingtype clean robot |
CN106235951A (en) * | 2016-09-19 | 2016-12-21 | 上海黑翼科技有限公司 | Endless track type cleaning robot |
CN110966046A (en) * | 2019-12-19 | 2020-04-07 | 淮南市阶梯电子科技有限公司 | Ground remote monitoring system of mine drainage device |
CN110966046B (en) * | 2019-12-19 | 2022-02-11 | 淮南市阶梯电子科技有限公司 | Ground remote monitoring system of mine drainage device |
CN113107591A (en) * | 2021-05-15 | 2021-07-13 | 颜廷超 | Auxiliary drainage device for preventing and treating water in coal mine construction and drainage method thereof |
CN113107591B (en) * | 2021-05-15 | 2022-11-29 | 枣庄矿业集团新安煤业有限公司 | Auxiliary drainage device for preventing and treating water in coal mine construction and drainage method thereof |
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Granted publication date: 20110511 Termination date: 20150917 |
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EXPY | Termination of patent right or utility model |