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CN201765504U - Wheel pair 3-D storehouse control system - Google Patents

Wheel pair 3-D storehouse control system Download PDF

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Publication number
CN201765504U
CN201765504U CN2010205202007U CN201020520200U CN201765504U CN 201765504 U CN201765504 U CN 201765504U CN 2010205202007 U CN2010205202007 U CN 2010205202007U CN 201020520200 U CN201020520200 U CN 201020520200U CN 201765504 U CN201765504 U CN 201765504U
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CN
China
Prior art keywords
control system
wheel
piler
ground
frequency converter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010205202007U
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Chinese (zh)
Inventor
秦勤
殷延超
公茂财
刘进辉
曹志杰
胡晓勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Control Infrared Technology Co., Ltd.
Original Assignee
BEIJING KANGTUO INFRA-RED TECHNOLOGY Co Ltd
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Filing date
Publication date
Application filed by BEIJING KANGTUO INFRA-RED TECHNOLOGY Co Ltd filed Critical BEIJING KANGTUO INFRA-RED TECHNOLOGY Co Ltd
Priority to CN2010205202007U priority Critical patent/CN201765504U/en
Application granted granted Critical
Publication of CN201765504U publication Critical patent/CN201765504U/en
Anticipated expiration legal-status Critical
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Warehouses Or Storage Devices (AREA)

Abstract

The utility model discloses wheel pair 3-D storehouse control system, including a host monitor, a ground control system and a piler control system, the ground control system includes a ground control main control system and a ground control branch control system; the host monitor, the ground control main control system and the ground control branch control system are connected through field buses; the host monitor is communicated with the piler control system through an infrared communication device. Due to ground facilities are dispersed, if the ground facilities are controlled in a centralization manner, connection of hardware is complex, cost and failure rate are all high, thereby the utility model adopts a distributed I/O system, namely adopts the ground control main control system and the ground control branch control system, the ground control branch control system is a slave station and is communicated with the main control system through the field bus, and decentralized control of facilities is solved effectively.

Description

A kind of wheel to three-dimensional warehouse control system
Technical field
The utility model relates to a kind of the wheel three-dimensional warehouse control system, belongs to electric, automatic control technology field.
Background technology
The patent No. is 200920308671.9, and name is called a kind of utility model of lane stacker control system, discloses a kind of control system of lane stacker.
Motor train unit is to start from China's large scale application in recent years, Beijing motor-car passenger vehicle section is as domestic first motor car inspection and repair base, its all maintenance of equipment major parts at motor-car that adopt are domestic uses first, and all devices has all carried out particular design at the motor train unit characteristics.Wheel then is that first Application is in the motor car inspection and repair base to three-dimensional storehouse, though stereo-parking storehouse control system publication was arranged in the past, but its at be common bulk goods, motor train unit wheel is to having very strong singularity with respect to general cargo, the control of stereo-parking storehouse and relevant device is had specific (special) requirements.
Existing patent just is used for the control of common piler, and the piler of its control can only carry out accessing operation to general cargo, promptly just aims at the goods yard by level, the vertical movement of piler, by the flexible access pallet of pallet fork.Right for the motor train unit wheel, it can not be suitable for fully.
Summary of the invention
The purpose of this utility model is in order to solve the technical matters of the right whole stereo-parking of existing motor train unit wheel, to propose a kind of the wheel three-dimensional warehouse control system.
A kind of wheel three-dimensional warehouse control system of the present utility model comprises upper monitoring machine, ground control system, it is characterized in that: also comprise the piler control system, ground control system comprises Ground Control master control system, Ground Control sub-control system;
Ground Control master control system, Ground Control sub-control system, piler control system adopt PLC as controller;
Connect by fieldbus between upper monitoring machine, Ground Control master control system, the Ground Control sub-control system, wheel is provided with the infrared light communicator to the piler in the tiered warehouse facility, upper monitoring also is provided with the infrared light communicator, carries out communication by the infrared communication device between upper monitoring and the piler control system.
Advantage of the present utility model is:
(1) connects by fieldbus between upper monitoring machine, Ground Control master control system, the Ground Control sub-control system in the utility model, because piler is a mobile device, piler is provided with an infrared light communicator in the utility model, upper monitoring also is provided with an infrared light communicator, carrying out communication by the infrared communication device between upper monitoring and the piler control system, is that communication media is realized and the communication of upper monitoring machine with light;
(2) comparatively disperse owing to uphole equipment, if adopt central controlled words, hardware connects comparatively complicated, cost height and failure rate height, so the utility model adopts distributed I/O system, promptly adopts Ground Control master control system and Ground Control sub-control system, the Ground Control sub-control system is as a slave station, adopt fieldbus to carry out communication between them, solved the problem of equipment decentralised control effectively;
(3) benefit of the utility model employing vector controlled is that rotating speed of motor is precisely controlled, and still has enough big torque under very low rotating speed even zero-speed, makes system can have better dynamic response.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural scheme of mechanism of piler control system in the utility model.
Among the figure:
1-upper monitoring machine 2-Ground Control master control system 3-Ground Control sub-control system 4-piler control system
5-fieldbus 6 infrared light communicators
The 401-wheel is adorned 404-lifting frequency converter to automatic charging dress 402-PLC master controller 403-wheel to automatic blanking
Put
405-operation pallet fork frequency converter 406-lifting laser range finder 407-operation laser range finder 408-hydraulic oil pump
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
The utility model is a kind of the wheel three-dimensional warehouse control system, as shown in Figure 1, comprises upper monitoring machine 1, Ground Control master control system 2, Ground Control sub-control system 3, piler control system 4 and fieldbus 5.
Ground Control master control system 2, Ground Control sub-control system 3, piler control system 4 adopt PLC as controller.
Connect by fieldbus 5 between upper monitoring machine 1, Ground Control master control system 2, the Ground Control sub-control system 3, described fieldbus 5 is the PROFIBUS fieldbus.Because uphole equipment comparatively disperses, if adopt central controlled words, hardware connects comparatively complicated, cost height and failure rate height.So the present invention adopts distributed I/O system, promptly adopt Ground Control master control system 2, Ground Control sub-control system 3, Ground Control sub-control system 3 adopts fieldbus 5 to carry out communication as a slave station between them, solved the problem of equipment decentralised control effectively.
Ground Control master control system 2, Ground Control sub-control system 3 have the function that detects piler, have the safety interlock function on the software of Ground Control master control system 2, Ground Control sub-control system 3, realize the safe operation of total system.
Because piler is a mobile device, it is very difficult that communication adopts cable to connect, therefore, piler is provided with an infrared light communicator 6 in the utility model, upper monitoring 1 also is provided with an infrared light communicator 6, carrying out communication by infrared communication device 6 between upper monitoring 1 and the piler control system 4, is that communication media is realized and 1 communication of upper monitoring machine with light.
Piler control system 4 as shown in Figure 2, comprise wheel to automatic charging device 401, PLC master controller 402, wheel to automatic blanking device 403, lifting frequency converter 404, operation pallet fork frequency converter 405, lifting laser range finder 406 and operation laser range finder 407.
PLC master controller 402 is connected with operation laser range finder 407 with lifting frequency converter 404, operation pallet fork frequency converter 405, lifting laser range finder 406 by fieldbus, lifting frequency converter 404 and operation pallet fork frequency converter 405 are used for drive motor, the frequency of PLC master controller 402 control lifting frequency converters 404 and operation pallet fork frequency converter 405, the speed of the frequency shift piler by changing lifting frequency converter 404 and operation pallet fork frequency converter 405; On the motor of level and vertical operation, be provided with incremental encoder, lifting frequency converter 404 and operation pallet fork frequency converter 405 adopt scrambler vector closed-loop fashion control motor.Adopt scrambler vector closed loop variable frequency control, speed that can accurate and reliable control piler movable motor, and can make lifting frequency converter 404 and operation pallet fork frequency converter 405 make piler under the help of lifting laser range finder 406 and operation laser range finder 407, can realize the location more accurately to have big torque under the low speed.Piler scrambler vector closed loop variable frequency control can not selected for use, and just motor is controlled in the frequency converter open loop.But its bearing accuracy can be affected, and it is accurate to can not show a candle to the vector closed loop.
Vertical direction and horizontal direction are respectively equipped with lifting laser range finder 406 and operation laser range finder 407 on the piler, adopt PROFIBUS fieldbus and PLC master controller 401 to carry out exchanges data.Because the resolution of laser range finder reaches 0.1mm, adopts the frequency converter vector controlled in addition, make the whole bearing accuracy of piler can reach 3mm.
Hydraulic oil pump 408 fifth wheels to automatic charging device 401 and wheel to automatic blanking device 403, for it provides hydraulic power, PLC master controller 402 control hydraulic oil pumps 408 driving wheels realize that to automatic blanking device 403 wheel is to automatic charging, blanking to automatic charging device 401 and wheel.
Inertia when by PLC output point control wheel automatic charging device 401 being offset wheel to automatic charging realizes that wheel is to automatic charging.
During outbound, under the order of upper monitoring machine, at first ground control system control ground machine equipment is done the relevant work preparation, opens passage.Piler runs to specifies the goods yard to stretch pallet fork to take out pallet and take turns rightly, and get back to Ku Kou.The control system driving wheel will be taken turns pushing loading platform the automatic blanking hydraulic means.During warehouse-in, at first ground control system control ground machine equipment is done the relevant work preparation, opens passage.Piler runs to and specifies the goods yard to get empty pallet and get back to the storehouse mouth and carry out and stock under the order of upper monitoring machine.The wheel that ground control system driving uphole equipment will be waited on ground already is to pushing to the piler loading platform.Piler control system driving wheel to automatic charging device to the wheel that rolls to braking the location, make it to be parked in the tram on the loading platform pallet, piler is delivered to goods specify the goods yard then.
Because piler and uphole equipment can produce conflict, for guaranteeing safety, adopt piler and uphole equipment to detect mutually, and in software, safety interlock is set, prevent that uphole equipment and piler from bumping, and causes device damage.
The utility model is accurately controlled wheel to automatic charging device, makes it accurately to be parked on the piler loading platform pallet.Its only its effect when piler is put in storage then can not used in other processes.Accurately control piler automatic blanking hydraulic means makes wheel to rolling down the loading platform pallet automatically.The usefulness that it only rises when the piler outbound can not moved in other processes.
The utlity model has the special cargo pick-up unit, detector switch be installed on the piler, can effectively detect:
A) wheel is to unbalance loading whether on the loading platform pallet;
B) wheel is to the actual state of automatic blanking hydraulic means;
C) wheel is to the actual state of automatic charging device;
Whether d) uphole equipment state, path allow piler to pass through.

Claims (3)

1. a wheel comprises upper monitoring machine, ground control system to three-dimensional warehouse control system, it is characterized in that: also comprise the piler control system, ground control system comprises Ground Control master control system, Ground Control sub-control system;
Ground Control master control system, Ground Control sub-control system, piler control system adopt PLC as controller;
Connect by fieldbus between upper monitoring machine, Ground Control master control system, the Ground Control sub-control system, wheel is provided with the infrared light communicator to the piler in the tiered warehouse facility, upper monitoring also is provided with the infrared light communicator, carries out communication by the infrared communication device between upper monitoring and the piler control system.
2. a kind of the wheel three-dimensional warehouse control system according to claim 1 is characterized in that described fieldbus is the PROFIBUS fieldbus.
3. a kind of wheel the according to claim 1 to three-dimensional warehouse control system, it is characterized in that, described piler control system specifically comprise wheel to automatic charging device, PLC master controller, wheel to automatic blanking device, lifting frequency converter, operation pallet fork frequency converter, lifting laser range finder and operation laser range finder;
The PLC master controller is connected with the operation laser range finder with lifting frequency converter, operation pallet fork frequency converter, lifting laser range finder by fieldbus, lifting frequency converter and operation pallet fork frequency converter are used for drive motor, on the motor of level and vertical operation, be provided with incremental encoder, lifting frequency converter and operation pallet fork frequency converter all adopt scrambler vector closed-loop fashion control motor;
Vertical direction and horizontal direction are respectively equipped with lifting laser range finder and operation laser range finder on the piler;
Wheel connects hydraulic oil pump to automatic blanking device, and PLC main controller controls hydraulic oil pump driving wheel is to automatic blanking device;
Inertia when by PLC master controller output point control wheel automatic charging device being offset wheel to automatic charging realizes that wheel is to automatic charging.
CN2010205202007U 2010-09-07 2010-09-07 Wheel pair 3-D storehouse control system Expired - Lifetime CN201765504U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205202007U CN201765504U (en) 2010-09-07 2010-09-07 Wheel pair 3-D storehouse control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205202007U CN201765504U (en) 2010-09-07 2010-09-07 Wheel pair 3-D storehouse control system

Publications (1)

Publication Number Publication Date
CN201765504U true CN201765504U (en) 2011-03-16

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ID=43718113

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010205202007U Expired - Lifetime CN201765504U (en) 2010-09-07 2010-09-07 Wheel pair 3-D storehouse control system

Country Status (1)

Country Link
CN (1) CN201765504U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102976027A (en) * 2012-12-18 2013-03-20 江苏速升自动化装备股份有限公司 Wheel set automatic pick-up and delivery control process in wheel set storage house
CN103092124A (en) * 2012-12-18 2013-05-08 江苏速升自动化装备股份有限公司 Wheel set matching control system and control process
CN105480906A (en) * 2016-01-07 2016-04-13 无锡中鼎物流设备有限公司 Stacking machine control system based on decentralized control
CN109615844A (en) * 2018-12-24 2019-04-12 广州蓝奇电子实业有限公司 A kind of method of charging/discharging apparatus and the infrared docking I/O signal of piler
CN113148512A (en) * 2021-05-06 2021-07-23 长春工程学院 Train wheel set assembly part matching control system and control method
CN113213036A (en) * 2021-05-06 2021-08-06 长春工程学院 Storage and taking method for train wheel set assembly part tray stereoscopic warehouse

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102976027A (en) * 2012-12-18 2013-03-20 江苏速升自动化装备股份有限公司 Wheel set automatic pick-up and delivery control process in wheel set storage house
CN103092124A (en) * 2012-12-18 2013-05-08 江苏速升自动化装备股份有限公司 Wheel set matching control system and control process
CN102976027B (en) * 2012-12-18 2014-10-15 江苏速升自动化装备股份有限公司 Wheel set automatic pick-up and delivery control process in wheel set storage house
CN103092124B (en) * 2012-12-18 2015-05-27 江苏速升自动化装备股份有限公司 Wheel set matching control system and control process
CN105480906A (en) * 2016-01-07 2016-04-13 无锡中鼎物流设备有限公司 Stacking machine control system based on decentralized control
CN109615844A (en) * 2018-12-24 2019-04-12 广州蓝奇电子实业有限公司 A kind of method of charging/discharging apparatus and the infrared docking I/O signal of piler
CN109615844B (en) * 2018-12-24 2020-12-11 广州蓝奇电子实业有限公司 Charging and discharging equipment and stacker infrared docking IO signal method
CN113148512A (en) * 2021-05-06 2021-07-23 长春工程学院 Train wheel set assembly part matching control system and control method
CN113213036A (en) * 2021-05-06 2021-08-06 长春工程学院 Storage and taking method for train wheel set assembly part tray stereoscopic warehouse
CN113213036B (en) * 2021-05-06 2022-11-29 长春工程学院 Storage and taking method for train wheel set assembly part tray stereoscopic warehouse

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: BEIJING CONTROL INFRARED TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: BEIJING KANGTUO INFRA-RED TECHNOLOGY CO., LTD.

CP03 Change of name, title or address

Address after: 100190, Haidian District, Zhichun Road, No. 61, 9 floor, Beijing

Patentee after: Beijing Control Infrared Technology Co., Ltd.

Address before: 100080, Haidian District, Zhichun Road, No. 61, 9 floor, Beijing

Patentee before: Beijing Kangtuo Infra-Red Technology Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20110316