CN201741743U - Full-automatic lead-acid battery board brushing and lug cutting machine - Google Patents
Full-automatic lead-acid battery board brushing and lug cutting machine Download PDFInfo
- Publication number
- CN201741743U CN201741743U CN2010202532842U CN201020253284U CN201741743U CN 201741743 U CN201741743 U CN 201741743U CN 2010202532842 U CN2010202532842 U CN 2010202532842U CN 201020253284 U CN201020253284 U CN 201020253284U CN 201741743 U CN201741743 U CN 201741743U
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- China
- Prior art keywords
- fixed frame
- brush
- track
- chain
- stereotype
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- Expired - Lifetime
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a full- automatic lead-acid battery board brushing and lug cutting machine. A top track (14) and a feeding table board (19) are arranged at front end of a fixed frame (23); a lead plate clamping device (1) is arranged on the top track (14); a first transverse electric steel brush (2) is arranged on the fixed frame (23); an adaptor turn table (3) is arranged on a lower track (11); a vertical electric steel brush (12), an overturn chain (8), a hold-down strip (15) and a fixed beam (16) are vertically arranged on the fixed frame (23); an air cylinder elevator platform (6) and an air cylinder pusher block (5) are arranged between the overturn chain (8) and the lower track (11); a rolling cutter (20) for correspondingly cutting a lead plate on the overturn chain (8) is arranged on the fixed frame (23); a material receiving device is arranged on the fixed frame (23); and a second transverse electric steel brush (33) is arranged on the fixed frame (23). The utility model can brush plate completely and cut lugs, and the production efficiency is high.
Description
Technical field
The utility model is mainly concerned with storage battery and makes the field, refers in particular to a kind of full-automatic lug cutter for brush plate of lead-acid storage battery that can frustrate brush stereotype frame and excision lug that has.
Background technology
In storage battery is produced, frustrate plate and be wherein one of important procedure, the quality of frustrating plate directly influence the quality and the performance of storage battery, and frustrating plate is exactly to remove stereotype lead dust all around.Storage battery production is at present frustrated in the plate operation, generally adopts by hand and frustrates plate, and it also is automanual device that a spot of plate machine of frustrating is arranged, and many defectives are arranged: (1) automaticity is low, and charging and rewinding need manually be carried out; (2) brush board is of poor quality, and brush plate machine can only brush the both sides up and down of pole plate, can not brush the right and left of pole plate, lug place oxide layer often brush is unclean, (3) poor working environment, no hood and dust arrester installation, lead dust dances in the air when frustrating the work of plate machine, and is serious to the healthy harm of operating personnel.
The utility model content
Technical problem to be solved in the utility model provide a kind of can brush board comprehensively and can excise lug, the full-automatic lug cutter for brush plate of lead-acid storage battery that production efficiency is high.
For solving the problems of the technologies described above, the full-automatic lug cutter for brush plate of lead-acid storage battery that the utility model provides, track and charging table top above being provided with on the front end of fixed frame, be provided with by drive unit on the track above described and drive the stereotype clamping device that slides, be provided with on the described fixed frame be in described above the other first horizontal electronic steel brush with the corresponding brush board of described stereotype clamping device of track, be provided with on the described fixed frame with described above orbital docking below track, be provided with on the track by drive unit below described and drive the rotating platform of accepting that slides, be provided with on the described fixed frame be in described below track other and describedly accept the corresponding brush board of rotating platform and by the vertical electronic steel brush of steel brush stent support, being provided with the upset chain on described fixed frame reaches and corresponding press strip that compresses of described upset chain and built-in beam, described upset chain and described below be provided with cylinder lifting platform and cylinder pushing block between the track, at the rolling cutter that is provided with on the fixed frame the corresponding cutting of the stereotype on the described upset chain, on described fixed frame, be provided with the material collecting device that is in the described upset chain other end, be provided with the second horizontal electronic steel brush that is between described rolling cutter and the described upset chain ends at described fixed frame.
Between the end of described upset chain and described material collecting device, be provided with electronic counting and receive pallet, it is to be provided with on described fixed frame by motor-driven lifting shaft that electronic counting is received pallet, is provided with the lifting platform pop-up and the lifting platform subiculum of docking with described upset chain and described material collecting device on described lifting shaft.
The structure of described stereotype clamping device is to be provided with fixed block on the track sliding shoe, is provided with cylinder on described fixed block, and the piston of described cylinder is connected with telescopic shaft.
The structure of described material collecting device is to be provided with to receive pallet and transmission chain on described fixed frame, is provided with the chain pitch wheel and the regulating wheel that act on described transmission chain on described fixed frame.
Described fixed frame and the equipment that is installed on the described fixed frame are arranged in the hood, be provided with the hood window and take out the dirt machine on described hood, all be provided with below every group of electronic steel brush with described take out that the dirt machine is connected take out the dirt pipe.
Adopt the full-automatic lug cutter for brush plate of lead-acid storage battery of above-mentioned technical scheme, entire work process is as follows:
1, will treat that brush board cuts the stereotype of ear and place on the stereotype clamping device, and start start button, stereotype is driven by the first horizontal electronic steel brush through chain by the top track, finish stereotype up and down two ends frustrate brush.
2, finish the stereotype of two ends up and down frustrating brush and be sent to by the top track and accept rotating platform, accept the vertical electronic steel brush of rotating platform Rotate 180 ° process, finish the brush of frustrating at two ends, the stereotype left and right sides.
3, finishing the stereotype of frustrating brush in two ends, the left and right sides is transmitted on the cylinder lifting platform, this moment, the cylinder lifting platform rose, and the cylinder pushing block promotes forward, and inductor induction back is accepted by the upset chain, stereotype upset horizontal, chain drives and passes through rolling cutter successively then, and through three cuttings, false ear is excised fully, true pole ear cut-out, cutting back stereotype is frustrated brush lug place, whole machining once more through the second horizontal electronic steel brush.
4, finish the stereotype of frustrating brush all around and be sent to electronic counting receipts pallet, electronic counting is received pallet and is received that whenever a slice stereotype is just to descending a bit, when electronic counting was received pallet completely to the numerical value set, the stereotype that electronic counting is received on the pallet took receipts pallet face to by transmission chain.
5, take out the dirt device and in whole processing, all be in running status, all be provided with below every group of electronic steel brush and take out the dirt pipe, so just alleviated lead dust greatly, reduced contacting of people and lead dust frustrating the influence of brush quality.
Compared with prior art, advantage of the present utility model just is: reasonable in design, and compact conformation, automaticity height, the productive rate height, the brush board quality is good, convenient and flexible operation, safe and reliable, good working environment has guaranteed health of operators, has alleviated working strength of workers.
Description of drawings
Fig. 1 is main TV structure figure of the present utility model;
Fig. 2 is plan structure figure of the present utility model;
Fig. 3 is brush the right and left panel assembly schematic diagram of the present utility model;
Fig. 4 is the both sides panel assembly schematic diagram that brushes down of the present utility model;
Fig. 5 is the lug device schematic diagram of cutting of the present utility model;
Fig. 6 is a cylinder clamping device schematic diagram of the present utility model;
Fig. 7 is a material collecting device schematic diagram of the present utility model;
Fig. 8 is a hood schematic diagram of the present utility model;
Fig. 9 is a control device schematic diagram of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further details.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, track 14 and charging table top 19 above being provided with on the front end of fixed frame 23, track 14 is provided with by chain and drives the stereotype clamping device 1 that slides up, be provided with on the fixed frame 23 be in above the other first horizontal electronic steel brush 2 with stereotype clamping device 1 corresponding brush board of track 14, be provided with on the fixed frame 23 with above track 14 dock below track 11, below be provided with on the track 11 by chain drive slide accept rotating platform 3, be provided with on the fixed frame 23 be in below track 11 other with accept rotating platform 3 corresponding brush boards and by the vertical electronic steel brush 12 of steel brush support 4 supports, being provided with upset chain 8 on fixed frame 23 reaches and upset chain 8 corresponding press strip that compresses 15 and built-in beams 16, upset chain 8 and below be provided with cylinder lifting platform 6 and cylinder pushing block 5 between the track 11, at the rolling cutter 20 that is provided with on the fixed frame 23 the corresponding cutting of stereotype on the upset chain 8, on fixed frame 23, be provided with and be in upset chain 8 other ends receipts pallet 18 and transmission chain 17, on fixed frame 23, be provided with the chain pitch wheel 7 and the regulating wheel 9 that act on transmission chain 17, the end of upset chain 8 with receive the electronic counting receipts pallet 10 that is provided with between the pallet 18, it is to be provided with the lifting shaft 28 that is driven by motor 13 on fixed frame 23 that electronic counting is received pallet 10, on lifting shaft 28, be provided with the lifting platform pop-up 27 and the lifting platform subiculum 29 of docking with overturn chain 8 and transmission chain 17, be provided with the second horizontal electronic steel brush 33 that is between rolling cutter 20 and upset chain 8 ends at fixed frame 23, the structure of stereotype clamping device 1 is that track sliding shoe 26 slip caps are contained on the track 14 of top, on track sliding shoe 26, be provided with fixed block 24, on fixed block 24, be provided with cylinder 34, the piston of cylinder 34 is connected with telescopic shaft 25, telescopic shaft 25 can be according to the adjustment of stretching of the quantity of stereotype, fixed frame 23 and the equipment that is installed on the fixed frame 23 are arranged in the hood 35, on hood 35, be provided with hood window 22 and take out dirt machine 21, all be provided with below every group of electronic steel brush with take out that dirt machine 21 is connected take out the dirt pipe, at hood 34 other control cabinet 30 and the lcd touch display screens 31 of being provided with, lcd touch display screen 31 is provided with brush board for the first time, brush board for the second time, brush board for the third time, unblank, suddenly stop, move six buttons, simple operation is reliable.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, adopt the full-automatic lug cutter for brush plate of lead-acid storage battery of above-mentioned technical scheme, entire work process is as follows:
1, will treat that brush board cuts the stereotype 32 of ear and place on the stereotype clamping device 1 by telescopic shaft 25 and clamp stereotypes 32, and start start button, stereotype 32 is driven by the first horizontal electronic steel brush 2 through chains by top track 14, finish stereotype about in the of 32 two ends frustrate brush.
2, finish the stereotype 32 of two ends up and down frustrating brush and be sent to by top track 14 and accept rotating platform 3, accept the vertical electronic steel brush 12 of rotating platform 3 Rotate 180s ° process, finish the brush of frustrating at two ends, stereotype 32 left and right sides.
3, finishing the stereotype 32 of frustrating brush in two ends, the left and right sides is transmitted on the cylinder lifting platform 6, cylinder lifting platform 6 rises this moment, cylinder pushing block 5 promotes forward, and inductor induction back is accepted by upset chain 8, press strip 15 and built-in beam 16 compress stereotype 32 upset horizontal, the chain 8 that overturns then drives and passes through rolling cutter 20 successively, and through three cuttings, false ear is excised fully, true pole ear cut-out, cutting back stereotype 32 is frustrated brush lug place, whole machining once more through the second horizontal electronic steel brush 33.
4, finishing the stereotype 32 of frustrating brush all around is sent to electronic counting and receives in the lifting platform pop-up 27 and lifting platform subiculum 29 of pallet 10, electronic counting is received pallet 10 and is whenever received a slice stereotype 32, lifting platform pop-up 27 that motor 13 drives and lifting platform subiculum 29 are just to descending a bit, when electronic counting is received the full numerical value to setting of pallet 10, lifting platform pop-up 27 and the stereotype on the lifting platform subiculum 29 that electronic counting is received pallet 10 dock with transmission chain 17, are taken to the table top of receiving pallet 18 by transmission chain 17.
5, fixed frame 23 and the equipment that is installed on the fixed frame 23 are arranged in the hood 35, on hood 35, be provided with hood window 22 and take out dirt machine 21, all be provided with below every group of electronic steel brush with take out that dirt machine 21 is connected take out the dirt pipe, take out the dirt device and in whole processing, all be in running status, so alleviate lead dust greatly to frustrating the influence of brush quality, reduced contacting of people and lead dust.
Claims (5)
1. full-automatic lug cutter for brush plate of lead-acid storage battery, it is characterized in that: on the front end of fixed frame (23), be provided with top track (14) and charging table top (19), be provided with by drive unit on the track (14) above described and drive the stereotype clamping device (1) that slides, on described fixed frame (23), be provided with and be in the other first horizontal electronic steel brush (2) with the corresponding brush board of described stereotype clamping device (1) of described top track (14), on described fixed frame (23), be provided with the below track (11) that docks with described top track (14), be provided with on the track (11) below described by drive unit drive slide accept rotating platform (3), on described fixed frame (23), be provided with and be in the other and described vertical electronic steel brush (12) of accepting the corresponding brush board of rotating platform (3) and supporting of described below track (11) by steel brush support (4), being provided with upset chain (8) on described fixed frame (23) reaches and corresponding press strip that compresses of described upset chain (8) (15) and built-in beam (16), between described upset chain (8) and described below track (11), be provided with cylinder lifting platform (6) and cylinder pushing block (5), at the rolling cutter (20) that is provided with on the described fixed frame (23) the corresponding cutting of the stereotype on the described upset chain (8), on described fixed frame (23), be provided with the material collecting device that is in described upset chain (8) other end, be provided with the second horizontal electronic steel brush (33) that is between described rolling cutter (20) and described upset chain (8) end at described fixed frame (23).
2. full-automatic lug cutter for brush plate of lead-acid storage battery according to claim 1, it is characterized in that: between the end of described upset chain (8) and described material collecting device, be provided with electronic counting and receive pallet (10), it is to be provided with the lifting shaft (28) that is driven by motor (13) on described fixed frame (23) that electronic counting is received pallet (10), is provided with the lifting platform pop-up (27) and the lifting platform subiculum (29) of docking with described upset chain (8) and described material collecting device on described lifting shaft (28).
3. full-automatic lug cutter for brush plate of lead-acid storage battery according to claim 1 and 2, it is characterized in that: the structure of described stereotype clamping device (1) is to be provided with fixed block (24) on track sliding shoe (26), be provided with cylinder (34) on described fixed block (24), the piston of described cylinder (34) is connected with telescopic shaft (25).
4. full-automatic lug cutter for brush plate of lead-acid storage battery according to claim 1 and 2, it is characterized in that: the structure of described material collecting device is to be provided with to receive pallet (18) and transmission chain (17) on described fixed frame (23), is provided with the chain pitch wheel (7) and the regulating wheel (9) that act on described transmission chain (17) on described fixed frame (23).
5. full-automatic lug cutter for brush plate of lead-acid storage battery according to claim 1 and 2, it is characterized in that: described fixed frame (23) and the equipment that is installed on the described fixed frame (23) are arranged in the hood (35), on described hood (35), be provided with hood window (22) and take out dirt machine (21), all be provided with below every group of electronic steel brush with described take out that dirt machine (21) is connected take out the dirt pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202532842U CN201741743U (en) | 2010-07-09 | 2010-07-09 | Full-automatic lead-acid battery board brushing and lug cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202532842U CN201741743U (en) | 2010-07-09 | 2010-07-09 | Full-automatic lead-acid battery board brushing and lug cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201741743U true CN201741743U (en) | 2011-02-09 |
Family
ID=43557020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202532842U Expired - Lifetime CN201741743U (en) | 2010-07-09 | 2010-07-09 | Full-automatic lead-acid battery board brushing and lug cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201741743U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872854A (en) * | 2010-07-09 | 2010-10-27 | 湖南丰日电源电气股份有限公司 | Full-automatic lug cutter for brush plate of lead-acid storage battery |
| CN103474627A (en) * | 2013-09-04 | 2013-12-25 | 长兴大宇科机电有限公司 | Mechanism for brushing cutting side edges of dense pole plate of lead-acid cell |
| CN103464399A (en) * | 2013-09-04 | 2013-12-25 | 长兴大宇科机电有限公司 | Modified separate-brushing integrated machine for dense electrode plates in lead-acid batteries |
| CN104646327A (en) * | 2013-09-04 | 2015-05-27 | 长兴大宇科机电有限公司 | Separating-brushing integrated machine for dense electrode plates in lead-acid batteries |
-
2010
- 2010-07-09 CN CN2010202532842U patent/CN201741743U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101872854A (en) * | 2010-07-09 | 2010-10-27 | 湖南丰日电源电气股份有限公司 | Full-automatic lug cutter for brush plate of lead-acid storage battery |
| CN101872854B (en) * | 2010-07-09 | 2012-07-04 | 湖南丰日电源电气股份有限公司 | Full-automatic lug cutter for brush plate of lead-acid storage battery |
| CN103474627A (en) * | 2013-09-04 | 2013-12-25 | 长兴大宇科机电有限公司 | Mechanism for brushing cutting side edges of dense pole plate of lead-acid cell |
| CN103464399A (en) * | 2013-09-04 | 2013-12-25 | 长兴大宇科机电有限公司 | Modified separate-brushing integrated machine for dense electrode plates in lead-acid batteries |
| CN104588342A (en) * | 2013-09-04 | 2015-05-06 | 长兴大宇科机电有限公司 | Separating and brushing integrated machine for dense pole plates in lead-acid cell |
| CN104607398A (en) * | 2013-09-04 | 2015-05-13 | 长兴大宇科机电有限公司 | Lead-acid cell medium-dense counter electrode dividing and brushing all-in-one machine of modified structure |
| CN104646327A (en) * | 2013-09-04 | 2015-05-27 | 长兴大宇科机电有限公司 | Separating-brushing integrated machine for dense electrode plates in lead-acid batteries |
| CN103464399B (en) * | 2013-09-04 | 2015-06-10 | 长兴大宇科机电有限公司 | Modified separate-brushing integrated machine for dense electrode plates in lead-acid batteries |
| CN104588342B (en) * | 2013-09-04 | 2016-06-22 | 长兴大宇科机电有限公司 | In a kind of lead-acid battery, close pole plate divides brush all-in-one |
| CN104646327B (en) * | 2013-09-04 | 2016-08-03 | 长兴大宇科机电有限公司 | In lead-acid battery, close pole plate divides brush all-in-one |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110209 Effective date of abandoning: 20120704 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20110209 Effective date of abandoning: 20120704 |