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CN201522266U - A computer binocular vision denture scanning device - Google Patents

A computer binocular vision denture scanning device Download PDF

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CN201522266U
CN201522266U CN2009202479975U CN200920247997U CN201522266U CN 201522266 U CN201522266 U CN 201522266U CN 2009202479975 U CN2009202479975 U CN 2009202479975U CN 200920247997 U CN200920247997 U CN 200920247997U CN 201522266 U CN201522266 U CN 201522266U
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rotating measuring
denture
line
structured light
measuring table
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赵吉宾
刘伟军
于彦凤
夏仁波
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Shenyang Institute of Automation of CAS
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Abstract

本实用新型涉及一种计算机双目视觉的义齿扫描装置,线结构光视觉采集部分、旋转测量台及其控制部分以及箱体,其中:线结构光视觉采集部分包括2台高分辨率数字CCD摄像机,一个线结构光线激光器,2台高分辨率数字CCD摄像机位于旋转测量台及其控制部分中心侧上方,以线结构光线激光器为中心对称分布;旋转测量台及其控制部分包括旋转测量台及其驱动机构和第1、2附件,第1、2附件设于旋转测量台上,第1附件为一放置并夹持义齿牙模的平台,第2附件上设置有标志点,旋转测量台通过驱动机构旋转;上述结构安装于箱体中。本实用新型机械结构和控制方法不需要变速控制,并且对电机的主轴转动没有精度要求,便于操作,扫描精度高。

Figure 200920247997

The utility model relates to a computer binocular vision denture scanning device, a line structured light vision collection part, a rotating measuring table and its control part and a box body, wherein: the line structured light vision collection part includes two high-resolution digital CCD cameras , a line-structured light laser, and two high-resolution digital CCD cameras are located above the center side of the rotating measuring table and its control part, symmetrically distributed with the line-structured light laser as the center; the rotating measuring table and its controlling part include the rotating measuring table and its The driving mechanism and the 1st and 2nd accessories, the 1st and 2nd accessories are set on the rotating measuring platform, the 1st accessory is a platform for placing and clamping the denture dental model, the 2nd accessory is provided with marking points, and the rotating measuring platform is driven by The mechanism rotates; the above structure is installed in the box. The mechanical structure and control method of the utility model do not require variable speed control, and have no precision requirements for the rotation of the main shaft of the motor, are easy to operate, and have high scanning precision.

Figure 200920247997

Description

一种计算机双目视觉义齿扫描装置 A computer binocular vision denture scanning device

技术领域technical field

本实用新型涉及测量、测试技术领域的义齿扫描技术,具体的说是一种计算机双目视觉的义齿扫描装置。The utility model relates to a denture scanning technology in the technical field of measurement and testing, in particular to a denture scanning device with computer binocular vision.

背景技术Background technique

计算机视觉技术的发展为非接触式三维测量技术在逆向工程、工业检测和质量控制等方面的应用提供了有力的技术支撑,同时,在这些领域日益广泛的应用也促进了视觉三维测量技术的发展。如结构光测量仪,采用线激光或光谱式激光的三角测量法。计算机视觉测量技术以其方便、快捷和测量精确等特点在义齿扫描设备中获得了广泛的应用。目前,采用非接触式计算机视觉三维测量技术的义齿扫描设备主要采用两种方法,一种是在测量义齿时,向义齿的表面投射面光栅,由一个CCD相机拍摄图像,提取义齿表面的三维点采样数据,在测量过程中义齿及相机都没有移动,这种方法需要复杂的光栅投射装置。另一种方法是,向义齿表面投射线结构光,然后由一个CCD相机拍摄图像,提取光条在义齿表面的三维采样点,随着放置义齿的底座的不断旋转,就获得了义齿整个表面的三维点采样点数据,每旋转一定的角度CCD相机拍摄一张图像,通过计算机精确控制的旋转角度将所有数据融合在一起,这种方法要求有精确控制的旋转机构,结构复杂,造价昂贵,维护费用也高。The development of computer vision technology provides strong technical support for the application of non-contact 3D measurement technology in reverse engineering, industrial inspection and quality control. At the same time, the increasingly wide application in these fields also promotes the development of visual 3D measurement technology. . Such as structured light measuring instrument, triangulation method using line laser or spectral laser. Computer vision measurement technology has been widely used in denture scanning equipment due to its convenience, speed and accuracy. At present, denture scanning equipment using non-contact computer vision three-dimensional measurement technology mainly adopts two methods. One is to project a surface grating onto the surface of the denture when measuring the denture, and a CCD camera captures the image to extract three-dimensional points on the denture surface. The data is sampled, neither the denture nor the camera moves during the measurement, and this method requires complex raster projection setups. Another method is to project linear structured light onto the surface of the denture, and then take an image with a CCD camera to extract the three-dimensional sampling points of the light strip on the surface of the denture. Three-dimensional point sampling point data, a CCD camera takes an image every time it rotates at a certain angle, and all the data are fused together through the rotation angle precisely controlled by the computer. The cost is also high.

实用新型内容Utility model content

针对当前义齿扫描设备结构复杂、价格昂贵的不足,本实用新型要解决的技术问题是提供一种采用简单的机械结构和控制方法便可以实现高精度测量的计算机双目视觉义齿扫描装置及其三维重建方法。Aiming at the shortcomings of current denture scanning equipment with complex structure and high price, the technical problem to be solved by this utility model is to provide a computer binocular vision denture scanning device and its three-dimensional rebuild method.

为解决上述技术问题,本实用新型采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

本实用新型计算机双目视觉义齿扫描装置包括:线结构光视觉采集部分、旋转测量台及其控制部分以及箱体,其中:The utility model computer binocular vision denture scanning device comprises: a linear structured light vision acquisition part, a rotating measuring table and its control part and a box body, wherein:

线结构光视觉采集部分包括2台高分辨率数字CCD摄像机,一个线结构光线激光器,2台高分辨率数字CCD摄像机位于旋转测量台及其控制部分中心侧上方,以线结构光线激光器为中心对称分布;The line-structured light vision acquisition part includes 2 high-resolution digital CCD cameras and a line-structured light laser. The 2 high-resolution digital CCD cameras are located above the center side of the rotating measuring table and its control part, symmetrical to the line-structured light laser. distributed;

旋转测量台及其控制部分包括旋转测量台及其驱动机构和第1、2附件,第1、2附件设于旋转测量台上,第1附件为一用于放置并夹持义齿牙模的平台,第2附件通过紧固件安装于旋转测量台上,第2附件上设置有标志点,旋转测量台通过驱动机构旋转;上述结构安装于箱体中;上述CCD摄像机及镜头的数据输出端、线激光器的控制端以及旋转测量台及其控制部分的控制端与外部控制计算机相连。The rotating measuring table and its control part include the rotating measuring table and its driving mechanism and the first and second accessories. The first and second accessories are set on the rotating measuring table. The first accessory is a platform for placing and clamping the denture model , the second accessory is installed on the rotating measuring platform through fasteners, the second accessory is provided with marking points, and the rotating measuring platform is rotated by the driving mechanism; the above-mentioned structure is installed in the box; the data output end of the above-mentioned CCD camera and lens, The control terminal of the line laser and the control terminal of the rotating measuring table and its control part are connected with an external control computer.

本实用新型还具有照明部分,安装于箱体内顶部,其控制端与外部控制计算机相连;所述驱动机构为交流变频调速电机;所述箱体内分为2层,上层容纳线结构光视觉采集部分,下层容纳旋转测量台及其控制部分,第1、2附件及旋转测量台与其控制部分通过隔板隔离,箱体正面设有门;门上对应第1、2附件及旋转测量台空间的位置为封闭玻璃。The utility model also has a lighting part, which is installed on the top of the box body, and its control end is connected with an external control computer; the driving mechanism is an AC frequency conversion speed regulating motor; the box body is divided into two layers, and the upper layer accommodates the visual collection of line structured light Part, the lower layer accommodates the rotating measuring table and its control part, the 1st and 2nd accessories and the rotating measuring table and its control part are separated by a partition, and there is a door on the front of the box; the door corresponds to the 1st, 2nd accessories and the space of the rotating measuring table The location is closed glass.

本实用新型计算机双目视觉义齿扫描装置采用的三维重建方法包括以下步骤:The three-dimensional reconstruction method adopted by the computer binocular vision denture scanning device of the present invention comprises the following steps:

将义齿通过第2附件夹持放置在旋转测量台上的CCD摄像机的有效拍摄范围内;Clamp the denture through the second attachment and place it within the effective shooting range of the CCD camera on the rotating measuring platform;

线结构光线激光器向义齿投射激光,在义齿表面形成一条曲线光条;The line-structured light laser projects laser light to the denture, forming a curved light strip on the denture surface;

启动驱动机构带动旋转测量台连续旋转;Start the driving mechanism to drive the rotating measuring table to rotate continuously;

两个CCD摄像机摄取图像,通过图像接口卡将图像数据传输至外部控制计算机进行处理,得到整个义齿表面的三维点数据。Two CCD cameras capture images, and the image data is transmitted to an external control computer for processing through an image interface card to obtain three-dimensional point data of the entire denture surface.

外部控制计算机对图像进行处理包括以下步骤Image processing by an external control computer includes the following steps

对已接收到的旋转测量台旋转一周的所有图像提取标志点中心和光条中心线;Extract the center of the mark point and the center line of the light bar from all the received images of the rotating measuring table for one revolution;

利用双目立体视觉方法计算每帧图像标志点的中心点和光条的中心线三维坐标,获得该光条在义齿表面的三维数据点集;Using the binocular stereo vision method to calculate the three-dimensional coordinates of the center point of each frame image marker point and the center line of the light strip, and obtain the three-dimensional data point set of the light strip on the surface of the denture;

利用标志点中心点三维坐标的特征矢量获得标志点之间的对应关系,根据上述对应关系计算各帧图像形成的坐标系之间的变换矩阵,通过变换矩阵将各个坐标系下的光条在义齿表面的三维数据融合在一个坐标系下,得到义齿完整表面的三维采样数据。Use the feature vector of the three-dimensional coordinates of the center point of the marker point to obtain the corresponding relationship between the marker points, calculate the transformation matrix between the coordinate systems formed by each frame of image according to the above corresponding relationship, and transform the light bars under each coordinate system on the denture through the transformation matrix The three-dimensional data of the surface are fused in a coordinate system to obtain the three-dimensional sampling data of the complete surface of the denture.

所述光条中心线提取包括:The extraction of the center line of the light bar includes:

对摄取的所有图像采用中值滤波器消除图像中的孤立噪声点;Use a median filter to eliminate isolated noise points in the images for all captured images;

利用大津阈值法求出整幅图像二值化的阈值,对图像进行二值化处理;Use the Otsu threshold method to obtain the threshold value of the binarization of the entire image, and perform binarization processing on the image;

对二值化的图像进行细化处理,利用改进的OPTA细化算法,构建5~8个消除模板和4~6个保留模板,对光条进行细化;The binarized image is thinned, and the improved OPTA thinning algorithm is used to construct 5-8 elimination templates and 4-6 retention templates to thin the light strips;

细化得到的光条的骨架进行剪枝处理,得到粗略的线结构光条骨架;Thin the skeleton of the light strip obtained by pruning to obtain a rough line structure light strip skeleton;

以细化得到的光条骨架为中心线,沿骨架上每个点的法线方向在光条上取n个点,组成一个像素点集;Taking the thinned light strip skeleton as the center line, take n points on the light strip along the normal direction of each point on the skeleton to form a pixel point set;

利用该像素点集的坐标和灰度值拟合二次曲线方程;依次遍历骨架上的其他点,求出整个光条的亚像素中心点。Use the coordinates and gray values of the pixel point set to fit the quadratic curve equation; traverse other points on the skeleton in turn to find the sub-pixel center point of the entire light strip.

所述计算每帧图像标志点中心和光条中心线的三维坐标(XW,YW,ZW)通过以下公式实现:The calculation of the three-dimensional coordinates (X W , Y W , Z W ) of the center of each frame image mark point and the center line of the light bar is realized by the following formula:

(( uu 11 mm 3131 11 -- mm 1111 11 )) Xx WW ++ (( uu 11 mm 3232 11 -- mm 1212 11 )) YY WW ++ (( uu 11 mm 3333 11 -- mm 1313 11 )) ZZ WW == mm 1414 11 -- uu 11 mm 3434 11 (( vv 11 mm 3131 11 -- mm 21twenty one 11 )) Xx WW ++ (( vv 11 mm 3232 11 -- mm 22twenty two 11 )) YY WW ++ (( vv 11 mm 3333 11 -- mm 23twenty three 11 )) ZZ WW == ZZ WW == mm 24twenty four 11 -- vv 11 mm 3434 11 -- -- -- (( 33 ))

(( uu 11 mm 3131 22 -- mm 1111 22 )) Xx WW ++ (( uu 11 mm 3232 22 -- mm 1212 22 )) YY WW ++ (( uu 11 mm 3333 22 -- mm 1313 22 )) ZZ WW == mm 1414 22 -- uu 11 mm 3434 22 (( vv 11 mm 3131 22 -- mm 21twenty one 22 )) Xx WW ++ (( vv 11 mm 3232 22 -- mm 22twenty two 22 )) YY WW ++ (( vv 11 mm 3333 22 -- mm 23twenty three 22 )) ZZ WW == mm 24twenty four 22 -- vv 11 mm 3434 22 -- -- -- (( 44 ))

其中(u1,v1)和(u2,v2)分别为p1和p2点在各自图像中的坐标;mij k(k=1,2;i≤3,j≤4)分别为相机的3×4的投影矩阵Mk的第i行第j列元素;Mk可由摄像机的标定得出。Where (u 1 , v 1 ) and (u 2 , v 2 ) are the coordinates of points p 1 and p 2 in their respective images; m ij k (k=1, 2; i≤3, j≤4) respectively is the i-th row and j-th column element of the 3×4 projection matrix M k of the camera; M k can be obtained from the calibration of the camera.

所述利用标志点中心三维坐标的特征矢量获得标志点之间的对应关系包括:Obtaining the corresponding relationship between the marker points by using the feature vector of the three-dimensional coordinates of the center of the marker points includes:

利用标志点中心的三维坐标计算在每个坐标系下每个标志点中心与其他标志点中心的矢量,并计算每个标志点的矢量积形成的特征矢量;Use the three-dimensional coordinates of the center of the mark point to calculate the vector between the center of each mark point and the center of other mark points in each coordinate system, and calculate the feature vector formed by the vector product of each mark point;

比较各个坐标系下每个标志点的特征矢量,得到各个坐标系之间的标志点的对应关系。The feature vectors of each marker point in each coordinate system are compared to obtain the corresponding relationship between marker points in each coordinate system.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1.本实用新型机械结构和控制方法简单,旋转测量台仅由一台小功率的变频调速电机直接带动,仅仅需要对电机实行启动和停止的控制,不需要变速控制,并且对电机的主轴转动没有精度要求。1. The mechanical structure and control method of the utility model are simple. The rotating measuring platform is only directly driven by a low-power frequency conversion speed regulating motor, and only needs to control the start and stop of the motor without variable speed control, and the main shaft of the motor There is no precision requirement for rotation.

2.本实用新型使用简单、便于操作,只需将被测义齿放入扫描仪中,点击启动测量,在小于1分钟的时间内即可完成一颗义齿的测量。2. The utility model is simple to use and easy to operate. Just put the denture to be tested into the scanner, click to start the measurement, and the measurement of a denture can be completed in less than 1 minute.

3.本实用新型对义齿的扫描精度高,三维点的位置精度可达到0.02mm。3. The utility model has high scanning precision for dentures, and the positional precision of three-dimensional points can reach 0.02mm.

附图说明Description of drawings

图1为本实用新型结构主视图;Fig. 1 is a front view of the structure of the utility model;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为本实用新型中第1、2附件结构示意图;Fig. 3 is the structural representation of the first and second accessories in the utility model;

图4为本实用新型控制原理示意图;Fig. 4 is the utility model control principle schematic diagram;

图5为本实用新型旋转测量台的电气控制原理图;Fig. 5 is the electrical control schematic diagram of the utility model rotary measuring platform;

图6为本实用新型采用的控制方法流程图;Fig. 6 is the control method flowchart that the utility model adopts;

图7A、7B为本实用新型采用的方法中不同坐标系之间的数据融合示意图(一)、(二);7A and 7B are schematic diagrams (1) and (2) of data fusion between different coordinate systems in the method adopted by the present invention;

图8为本实用新型采用的方法中光条中心提取示意图;Fig. 8 is a schematic diagram of extracting the center of the light bar in the method adopted by the utility model;

图9为本实用新型采用的方法中双目立体视觉原理示意图。Fig. 9 is a schematic diagram of the principle of binocular stereo vision in the method adopted by the present invention.

具体实施方式Detailed ways

本实用新型是一种集光、机、电技术一体化的测量装置,如图1~4所示,该装置包括:The utility model is a measurement device integrating optical, mechanical and electrical technologies, as shown in Figures 1 to 4, the device includes:

线结构光视觉采集部分1、旋转测量台及其控制部分2以及箱体3,其中:线结构光视觉采集部分1包括两台高分辨率数字CCD摄像机11,一个线结构光激光器12,两台高分辨率数字CCD摄像机11位于旋转测量台及其控制部分2中心侧上方,以线结构光激光器12为中心对称分布;Line-structured light vision collection part 1, rotating measuring table and its control part 2, and box body 3, wherein: line-structured light vision collection part 1 includes two high-resolution digital CCD cameras 11, one line-structured light laser 12, two The high-resolution digital CCD camera 11 is located above the center side of the rotating measuring platform and its control part 2, and is distributed symmetrically with the line structured light laser 12 as the center;

旋转测量台及其控制部分2包括旋转测量台21及其驱动机构和第1、2附件22、23,第1、2附件22、23设于旋转测量台21上,第1附件22为一用于放置并夹持义齿牙模的平台,第2附件23通过紧固件安装于旋转测量台21上,第2附件23上设置有标志点,旋转测量台21通过驱动机构旋转;上述结构安装于箱体3中;上述高分辨率数字CCD摄像机11的数据输出端、线激光器12的控制端以及旋转测量台及其控制部分2的控制端与外部控制计算机相连。The rotating measuring table and its control part 2 include a rotating measuring table 21 and its driving mechanism and the first and second accessories 22 and 23. The first and second accessories 22 and 23 are arranged on the rotating measuring table 21. On the platform where the denture dental model is placed and clamped, the second accessory 23 is installed on the rotating measuring platform 21 through fasteners, the second accessory 23 is provided with marking points, and the rotating measuring platform 21 is rotated by the driving mechanism; the above-mentioned structure is installed on the In the box 3, the data output end of the above-mentioned high-resolution digital CCD camera 11, the control end of the line laser 12, the control end of the rotating measuring platform and its control part 2 are connected to an external control computer.

本实用新型还具有照明部分,安装于箱体内顶部,其控制端与外部控制计算机相连。The utility model also has a lighting part installed on the top of the box body, and its control end is connected with an external control computer.

所述驱动机构为交流变频调速电机。The driving mechanism is an AC variable frequency speed regulating motor.

所述箱体3为一封闭空间,通过两侧板、顶板、背板及底板封闭,屏蔽外界杂光的干扰;内分为2层,上层容纳线结构光视觉采集部分1,下层容纳旋转测量台及其控制部分2,第1、2附件22、23及旋转测量台及其控制部分2通过隔板隔离,箱体3正面设有门,该门上对应第1、2附件22、23及旋转测量台21空间的位置为封闭茶色玻璃,用于观察及测量作业。The box body 3 is a closed space, which is closed by two side panels, a top panel, a back panel and a bottom panel to shield the interference of stray light from the outside; the interior is divided into two layers, the upper layer accommodates the linear structured light vision collection part 1, and the lower layer accommodates the rotation measurement Table and its control part 2, the first and second accessories 22, 23 and the rotating measuring table and its control part 2 are separated by a partition, and the front of the box body 3 is provided with a door, which corresponds to the first and second accessories 22, 23 and The position of the space of the rotating measuring platform 21 is a closed brown glass for observation and measurement operations.

为了使高分辨率数字CCD摄像机11能清晰摄取标志点的图像保持箱体3内的光源稳定以及便于观察,在箱体3的顶部安装了一台5W的节能灯。In order to make the high-resolution digital CCD camera 11 can clearly capture the image of the marker point and keep the light source in the cabinet 3 stable and easy to observe, a 5W energy-saving lamp is installed on the top of the cabinet 3 .

所述高分辨率数字CCD摄像机11采用加拿大Prosilica EC1350,配置低畸变CCD相机镜头(日本kowa LM12JCM);线结构光激光器12采用低功率聚焦功能良好的美国SNF701。两台高分辨率数字CCD摄像机11呈一定的角度(60°-90°)摆放,并与线结构光激光器12对称设置,并保证可以采集同一区域的图像。高分辨率数字CCD摄像机11内部CCD的尺寸越大图象就越清晰,图像质量就越好,但其价格也越高,因此综合考虑本实施例选用了CCD尺寸为1/2”、图像分辨率为1360×1024;镜头选用2/3”,f=12mm的标准镜头;线结构光激光器12选用SNF激光器,设计物距250mm时,其激光条线宽仅为0.07mm,功率为10mw。高分辨率数字CCD摄像机11镜头光轴与线结构光激光器12中心轴夹角为30度,高分辨率数字CCD摄像机11距旋转测量台21中心处240mm,线结构光激光器12距旋转测量台21中心处240mm处,高分辨率数字CCD摄像机11镜头与线结构光激光器12镜头距离为125mm。The high-resolution digital CCD camera 11 adopts Canadian Prosilica EC1350, and configures a low-distortion CCD camera lens (Japan kowa LM12JCM); the line-structured light laser 12 adopts American SNF701 with good low-power focusing function. Two high-resolution digital CCD cameras 11 are placed at a certain angle (60°-90°), and are arranged symmetrically with the line-structured light laser 12 to ensure that images of the same area can be collected. The larger the size of the internal CCD of the high-resolution digital CCD camera 11, the clearer the image, and the better the image quality, but the price is also higher. Therefore, considering that the CCD size is 1/2 ", image resolution The ratio is 1360×1024; the lens is a standard lens of 2/3", f=12mm; the line-structured light laser 12 is a SNF laser, and when the designed object distance is 250mm, the laser line width is only 0.07mm and the power is 10mw. The angle between the optical axis of the high-resolution digital CCD camera 11 and the central axis of the line-structured light laser 12 is 30 degrees, the distance between the high-resolution digital CCD camera 11 and the center of the rotating measuring table 21 is 240mm, and the distance between the line-structured light laser 12 and the rotating measuring table 21 At 240 mm from the center, the distance between the high-resolution digital CCD camera lens 11 and the line-structured light laser 12 lens is 125 mm.

旋转测量台21一个圆盘式测量台,其驱动机构为交流变频调速电机及其控制部分;旋转测量台21用于测量时直接放置被测的义齿,旋转测量台21底端的旋转轴与交流变频调速电机输出轴固连,在交流变频调速电机驱动下绕旋转测量台21旋转轴旋转;交流变频调速电机的速度设定为义齿外形360度扫描的速度,其角速度为0.2~0.5rad/s。交流变频调速电机的启动和停止由外部控制计算机的控制程序控制,与高分辨率数字CCD摄像机11拍摄的启动和停止相匹配。通过串口RS232连接外部控制计算机的控制程序和交流变频调速电机控制器开关量信号,在控制程序中添加串口控制程序,指定串口某一通道(如采用DB9-7)在控制程序启动按钮按下时产生高电平,在停止按钮按下时产生低电平。由于RS232串口所产生的电平不是标准的TTL电平,因此需要借助专用驱动芯片或电路进行信号转换,本实施例采用如图5所示的转换电路,当DB9-7为高电平时,三极管导通,继电器线圈SSR得电,接通交流变频调速电机的控制回路。Rotary measuring table 21 is a disc type measuring table, its driving mechanism is AC variable frequency speed regulating motor and its control part; rotating measuring table 21 is used to directly place the denture to be tested during measurement, and the rotating shaft at the bottom of rotating measuring table 21 is in contact with the AC The output shaft of the variable frequency speed regulating motor is fixedly connected, and it rotates around the rotation axis of the rotating measuring table 21 under the drive of the AC variable frequency speed regulating motor; the speed of the AC variable frequency speed regulating motor is set to the speed of 360-degree scanning of the shape of the denture, and its angular velocity is 0.2 to 0.5 rad/s. The start and stop of the AC variable frequency speed regulation motor is controlled by the control program of the external control computer, which matches the start and stop of the high-resolution digital CCD camera 11 shooting. Connect the control program of the external control computer and the switching signal of the AC variable frequency speed regulating motor controller through the serial port RS232, add the serial port control program in the control program, specify a channel of the serial port (such as using DB9-7) and press the control program start button A high level is generated when the stop button is pressed, and a low level is generated when the stop button is pressed. Since the level generated by the RS232 serial port is not a standard TTL level, it is necessary to use a dedicated driver chip or circuit for signal conversion. This embodiment uses the conversion circuit shown in Figure 5. When DB9-7 is at a high level, the triode When it is turned on, the relay coil SSR is energized, and the control circuit of the AC variable frequency speed regulation motor is connected.

本实用新型计算机双目视觉义齿扫描装置采用的三维重建方法包括以下步骤:The three-dimensional reconstruction method adopted by the computer binocular vision denture scanning device of the present invention comprises the following steps:

(1)将义齿通过第2附件23夹持放置在旋转测量台21上的CCD摄像机11的有效拍摄范围内;(1) the denture is placed within the effective shooting range of the CCD camera 11 on the rotating measuring platform 21 by clamping the second annex 23;

第2附件23上设置有3个以上标志点(本实施例采用4个),标志点之间的距离不能相等,标志点采用直径为10mm的白色圆点;The 2nd annex 23 is provided with more than 3 marking points (this embodiment adopts 4), the distance between the marking points can not be equal, and the marking point adopts a white dot with a diameter of 10mm;

(2)线结构光线激光器12)向义齿投射激光,在义齿表面形成一条曲线光条;(2) Line-structured light laser 12) projects laser light to the denture, forming a curved light strip on the denture surface;

(3)启动驱动机构带动旋转测量台21连续旋转;(3) start the drive mechanism to drive the rotating measuring table 21 to rotate continuously;

(4)两个CCD摄像机11摄取图像,通过图像接口卡将图像数据传输至外部控制计算机进行处理。(4) Two CCD cameras 11 capture images, and transmit image data to an external control computer through an image interface card for processing.

如图6所示,外部控制计算机进行处理过程如下:As shown in Figure 6, the processing process of the external control computer is as follows:

(41)对已接收到的旋转测量台21旋转一周的所有图像提取标志点中心和光条中心线;(41) extracting the center of the mark point and the center line of the light bar for all images of the received rotating measuring platform 21 rotating one circle;

如图8所示,光条中心线提取首先采用中值滤波器消除孤立的噪声点;然后利用大津阈值法求出整幅图像二值化的阈值,对图像进行二值化处理;再对二值化的图像进行细化处理,利用改进的OPTA细化算法,构建5~8个(本实施例选8个)消除模板和4~6个(本实施例选6个)保留模板,对光条进行细化;细化得到的光条的骨架进行剪枝处理,得到粗略的线结构光条骨架;最后以细化得到的光条骨架为中心线,沿骨架上每个点的法线方向在光条上取n个点,组成一个像素点集;利用该像素点集的坐标和灰度值拟合二次曲线方程;依次遍历骨架上的其他点,求出整个光条的亚像素中心点。As shown in Figure 8, to extract the center line of the light strip, the median filter is firstly used to eliminate isolated noise points; then the Otsu threshold method is used to obtain the threshold value of the binarization of the entire image, and the image is binarized; The valued image is thinned, and the improved OPTA thinning algorithm is used to construct 5 to 8 (select 8 in this embodiment) templates for elimination and 4 to 6 (select 6 in this embodiment) templates for retention. Thinning the light strips; pruning the thinned light strip skeleton to obtain a rough line structure light strip skeleton; finally taking the thinned light strip skeleton as the center line, along the normal direction of each point on the skeleton Take n points on the light strip to form a pixel point set; use the coordinates and gray value of the pixel point set to fit the quadratic curve equation; traverse other points on the skeleton in turn to find the sub-pixel center of the entire light strip point.

(42)利用双目立体视觉方法计算每帧图像标志点的中心点和光条的中心线三维坐标,获得该光条在义齿表面的三维数据;(42) Using the binocular stereo vision method to calculate the three-dimensional coordinates of the center point of each frame image marker point and the center line of the light strip, and obtain the three-dimensional data of the light strip on the surface of the denture;

两个CCD摄像机11都是经过标定的,也就是说两个CCD摄像机11的内参数都是已知的。基于双CCD的三维计算属于立体视觉下的三维重建,它不需要对线结构光激光器12进行标定,但需知道空间任一点P在两个CCD摄像机11上的图像点p1和p2,如图9所示,必须预先检测出两个图像点p1和p2是空间同一点P的两个对应点,即需要对光点进行匹配,然后根据如下公式设标定摄像机的投影矩阵分别为M1和M2Both CCD cameras 11 have been calibrated, that is to say, the internal parameters of the two CCD cameras 11 are known. The 3D calculation based on dual CCDs belongs to the 3D reconstruction under stereo vision. It does not need to calibrate the line structured light laser 12, but it needs to know the image points p 1 and p 2 of any point P in the space on the two CCD cameras 11, such as As shown in Figure 9, it must be detected in advance that the two image points p 1 and p 2 are two corresponding points of the same point P in space, that is, the light points need to be matched, and then the projection matrices of the calibration cameras are set to M respectively according to the following formula 1 and M2 :

ZZ 11 ii uu 11 ii vv 11 ii 11 == mm 11 1111 mm 11 1212 mm 11 1313 mm 11 1414 mm 11 21twenty one mm 11 22twenty two mm 11 23twenty three mm 11 24twenty four mm 11 3131 mm 11 3232 mm 11 3333 11 Xx WW YY WW ii ZZ WW ii 11 -- -- -- (( 11 ))

ZZ 22 ii uu 22 ii vv 22 ii 11 == mm 22 1111 mm 22 1212 mm 22 1313 mm 22 1414 mm 22 21twenty one mm 22 22twenty two mm 22 23twenty three mm 22 24twenty four mm 22 3131 mm 22 3232 mm 22 3333 11 Xx ww ii YY WW ii ZZ WW ii 11 -- -- -- (( 22 ))

得到关于三维点(Xw,Yw,Zw)的四个线性方程:Get four linear equations about the three-dimensional point (X w , Y w , Z w ):

(( uu 11 mm 3131 11 -- mm 1111 11 )) Xx WW ++ (( uu 11 mm 3232 11 -- mm 1212 11 )) YY WW ++ (( uu 11 mm 3333 11 -- mm 1313 11 )) ZZ WW == mm 1414 11 -- uu 11 mm 3434 11 (( vv 11 mm 3131 11 -- mm 21twenty one 11 )) Xx WW ++ (( vv 11 mm 3232 11 -- mm 22twenty two 11 )) YY WW ++ (( vv 11 mm 3333 11 -- mm 23twenty three 11 )) ZZ WW == mm 24twenty four 11 -- VV 11 mm 3434 11 -- -- -- (( 33 ))

(( uu 11 mm 3131 22 -- mm 1111 22 )) Xx WW ++ (( uu 11 mm 3232 22 -- mm 1212 22 )) YY WW ++ (( uu 11 mm 3333 22 -- mm 1313 22 )) ZZ WW == mm 1414 22 -- uu 11 mm 3434 22 (( vv 11 mm 3131 22 -- mm 21twenty one 22 )) Xx WW ++ (( vv 11 mm 3232 22 -- mm 22twenty two 22 )) YY WW ++ (( vv 11 mm 3333 22 -- mm 23twenty three 22 )) ZZ WW == mm 24twenty four 22 -- vv 11 mm 3434 22 -- -- -- (( 44 ))

其中(u1,v1)和(u2,v2)分别为p1和p2点在各自图像中的坐标;mij k(k=1,2)分别为Mk的第i行第j列元素;式(3)和式(4)各代表直线O1p1和直线O2p2,而空间点P是这两条直线的交点。求解4个方程可用最小二乘法求出三维点(XW,YW,ZW);Where (u 1 , v 1 ) and (u 2 , v 2 ) are the coordinates of points p 1 and p 2 in their respective images; m ij k (k=1, 2) are respectively the i-th row j of Mk Column elements; Formula (3) and Formula (4) each represent a straight line O 1 p 1 and a straight line O 2 p 2 , and the space point P is the intersection point of these two straight lines. To solve the four equations, the least square method can be used to find the three-dimensional point (X W , Y W , Z W );

(43)利用标志点中心点三维坐标的特征矢量获得标志点之间的对应关系,根据上述对应关系计算各帧图像形成的坐标系之间的变换矩阵,通过变换矩阵将各个坐标系下的光条在义齿表面的三维数据融合在一个坐标系下,得到义齿完整表面的三维采样数据。(43) Use the feature vector of the three-dimensional coordinates of the center point of the marker point to obtain the corresponding relationship between the marker points, calculate the transformation matrix between the coordinate systems formed by each frame image according to the above corresponding relationship, and transform the light in each coordinate system through the transformation matrix The three-dimensional data of the strip on the surface of the denture are fused in a coordinate system to obtain the three-dimensional sampling data of the complete surface of the denture.

CCD摄像机11每拍摄一次得到一幅图像,计算得到义齿表面的一条由光点组成的采样曲线,要得到义齿完整表面的采样点,必须使旋转测量台21旋转360°,进行连续扫描,但每帧图像计算得到的激光条在义齿表面的三维点坐标的坐标系都不相同,因此必须利用在每幅图像中设置的标志点进行数据融合。The CCD camera 11 obtains an image every time it shoots, and calculates a sampling curve composed of light points on the surface of the denture. To obtain the sampling points on the complete surface of the denture, the rotating measuring table 21 must be rotated 360° for continuous scanning. The coordinate systems of the three-dimensional point coordinates of the laser bar on the denture surface calculated from the frame images are different, so the marker points set in each image must be used for data fusion.

首先精确定位每帧图像上标志点中心图像坐标,然后计算每个标志点中心的三维坐标并计算每个标志点的特征矢量,完成每个旋转位置同第一幅图像标志点的对应匹配;计算变换矩阵,把每个位置计算的光条三维坐标转化到第一幅图像计算的坐标系下,就完成了所有位置拍摄图像的数据融合。First accurately locate the image coordinates of the center of the marker point on each frame of image, then calculate the three-dimensional coordinates of the center of each marker point and calculate the feature vector of each marker point, and complete the corresponding matching of each rotation position with the marker point of the first image; calculation The transformation matrix converts the three-dimensional coordinates of the light bar calculated at each position into the coordinate system calculated for the first image, and completes the data fusion of the images taken at all positions.

所述利用标志点中心三维坐标的特征矢量获得标志点之间的对应关系就是利用标志点中心的三维坐标计算在每个坐标系下每个标志点中心与其他标志点中心的矢量,并计算每个标志点的矢量积形成的特征矢量;比较各个坐标系下每个标志点的特征矢量,得到各个坐标系之间的标志点的对应关系。Obtaining the corresponding relationship between the marker points by using the feature vector of the three-dimensional coordinates of the marker point centers is to use the three-dimensional coordinates of the marker point centers to calculate the vectors between each marker point center and other marker point centers in each coordinate system, and calculate each The feature vector formed by the vector product of each marker point; compare the feature vector of each marker point in each coordinate system to obtain the corresponding relationship between the marker points in each coordinate system.

如图7A、7B所示,位置1的4个标志点V1、V2、V3与V4,旋转测量台21旋转之后所有标志点变为位置2的标志点P1、P2、P3和P4;每个标志点与其它三个点可形成三个矢量,例如V1点有三个矢量为V1V2、V1V3和V1V4,P1点有三个矢量为P1P2、P1P3和P1P4,分别计算V1点的三个矢量积和P1点的三个矢量积,如果这两个矢量积是相等的,则V1和P1是对应点。同样可知V2和P2、V3和P3、V4和P4也是对应点,通过这些对应点就可以计算出从位置1到位置2的变换矩阵,这个变换矩阵同样适用于提取的光条三维点,这样所有旋转位置的光条三维点就融合为一个义齿完整表面三维点集数据。As shown in Figures 7A and 7B, the four marker points V 1 , V 2 , V 3 and V 4 at position 1, after the rotating measuring platform 21 rotates, all the marker points become marker points P 1 , P 2 , P at position 2 3 and P 4 ; each marker point and other three points can form three vectors, for example, V 1 point has three vectors V 1 V 2 , V 1 V 3 and V 1 V 4 , P 1 point has three vectors as P 1 P 2 , P 1 P 3 and P 1 P 4 respectively calculate the three vector products of V 1 point and the three vector products of P 1 point, if these two vector products are equal, then V 1 and P 1 is the corresponding point. It can also be seen that V 2 and P 2 , V 3 and P 3 , V 4 and P4 are also corresponding points, and the transformation matrix from position 1 to position 2 can be calculated through these corresponding points, and this transformation matrix is also applicable to the extracted light bars 3D points, so that the 3D points of the light bar at all rotation positions are fused into a 3D point set data of the complete surface of the denture.

综上所述,本实用新型利用结构光双目视觉原理,采用线结构光激光器12与2个CCD摄像机11结合构成的传感器,形成结构光成像几何模型,通过传感器在旋转测量台旋转过程中对义齿连续扫描成像,运用视觉图像处理技术,计算出每幅图像中光条中心线的三维点坐标,然后利用标志点将所有图像的三维点坐标融合在一个坐标系下,就获得了整个义齿的采样点集数据。In summary, the utility model utilizes the principle of binocular vision of structured light, and adopts a sensor composed of a line structured light laser 12 and two CCD cameras 11 to form a geometric model of structured light imaging. The denture is continuously scanned and imaged, using visual image processing technology to calculate the three-dimensional point coordinates of the centerline of the light bar in each image, and then using the marker points to fuse the three-dimensional point coordinates of all images into one coordinate system to obtain the entire denture. Sample point set data.

Claims (5)

1.一种计算机双目视觉义齿扫描装置,其特征在于包括:线结构光视觉采集部分(1)、旋转测量台及其控制部分(2)以及箱体(3),其中:1. A computer binocular vision denture scanning device, characterized in that it comprises: line structured light vision collection part (1), rotating measuring platform and its control part (2) and casing (3), wherein: 线结构光视觉采集部分(1)包括2台高分辨率数字CCD摄像机(11),一个线结构光线激光器(12),2台高分辨率数字CCD摄像机(11)位于旋转测量台及其控制部分(2)中心侧上方,以线结构光线激光器(12)为中心对称分布;The line-structured light vision collection part (1) includes 2 high-resolution digital CCD cameras (11), a line-structured light laser (12), and 2 high-resolution digital CCD cameras (11) located on the rotating measuring platform and its control part (2) above the central side, symmetrically distributed with the line structured light laser (12) as the center; 旋转测量台及其控制部分(2)包括旋转测量台(21)及其驱动机构和第1、2附件(22、23),第1、2附件(22、23)设于旋转测量台(21)上,第1附件(22)为一放置并夹持义齿牙模的平台,第2附件(23)上设置有标志点,旋转测量台(21)通过驱动机构旋转;上述结构安装于箱体(3)中;上述CCD摄像机及镜头(11)的数据输出端、线激光器(12)的控制端以及旋转测量台及其控制部分(2)的控制端与外部控制计算机相连。The rotating measuring table and its control part (2) include the rotating measuring table (21) and its driving mechanism and the first and second accessories (22, 23), and the first and second accessories (22, 23) are arranged on the rotating measuring table (21 ), the first attachment (22) is a platform for placing and clamping the denture model, the second attachment (23) is provided with marking points, and the rotating measuring table (21) is rotated by the driving mechanism; the above structure is installed in the box In (3): the data output end of the above-mentioned CCD camera and the lens (11), the control end of the line laser (12) and the control end of the rotating measuring table and its control part (2) are connected with the external control computer. 2.按权利要求1所述的计算机双目视觉义齿扫描装置,其特征在于:还具有照明部分,安装于箱体内顶部,其控制端与外部控制计算机相连。2. The computer binocular vision denture scanning device according to claim 1, characterized in that: it also has a lighting part installed on the top of the box body, and its control terminal is connected with an external control computer. 3.按权利要求1所述的计算机双目视觉义齿扫描装置,其特征在于:所述驱动机构为交流变频调速电机。3. The computer binocular vision denture scanning device according to claim 1, characterized in that: the driving mechanism is an AC variable frequency speed regulating motor. 4.按权利要求1所述的计算机双目视觉义齿扫描装置,其特征在于:所述箱体(3)内分为2层,上层容纳线结构光视觉采集部分(1),下层容纳旋转测量台及其控制部分(2),第1、2附件(22、23)及旋转测量台(21)与其控制部分(2)通过隔板隔离,箱体(3)正面设有门。4. The computer binocular vision denture scanning device according to claim 1, characterized in that: the box body (3) is divided into 2 layers, the upper layer accommodates the line structured light vision collection part (1), and the lower layer accommodates the rotation measurement The table and its control part (2), the first and second accessories (22, 23) and the rotating measuring table (21) and its control part (2) are isolated by a partition, and the front of the box body (3) is provided with a door. 5.按权利要求4所述的计算机双目视觉义齿扫描装置,其特征在于:所述门上对应第1、2附件(22、23)及旋转测量台(21)空间的位置为封闭玻璃。5. The computer binocular vision denture scanning device according to claim 4, characterized in that: the positions on the door corresponding to the spaces of the first and second accessories (22, 23) and the rotating measuring platform (21) are closed glass.
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