CN201525743U - Vacuum quantitative filling equipment of filling and sealing machine - Google Patents
Vacuum quantitative filling equipment of filling and sealing machine Download PDFInfo
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- CN201525743U CN201525743U CN2009202061023U CN200920206102U CN201525743U CN 201525743 U CN201525743 U CN 201525743U CN 2009202061023 U CN2009202061023 U CN 2009202061023U CN 200920206102 U CN200920206102 U CN 200920206102U CN 201525743 U CN201525743 U CN 201525743U
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- 238000011049 filling Methods 0.000 title claims abstract description 116
- 238000007789 sealing Methods 0.000 title claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims 13
- 239000007788 liquid Substances 0.000 abstract description 63
- 238000003860 storage Methods 0.000 abstract description 31
- 239000012263 liquid product Substances 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000004382 potting Methods 0.000 description 6
- 239000010902 straw Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012371 Aseptic Filling Methods 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及液体产品用小容量瓶体灌装的机械设备,特别涉及精确定量灌装的设备,尤其是一种自动化控制,流水线作业,生产效率很高的灌装设备。The utility model relates to a mechanical device for filling liquid products with a small-capacity bottle body, in particular to a device for precise and quantitative filling, especially a filling device with automatic control, assembly line operation and high production efficiency.
背景技术Background technique
传统的液体产品在灌装时都无法实现所有灌装瓶都精确地定量灌装。稍许有些误差已经被人们所认可包容。When filling traditional liquid products, it is impossible to achieve accurate and quantitative filling of all filling bottles. Slight errors have been recognized and tolerated.
近年,已出现了一些专利技术来解决此类问题,例如中国实用新型专利申请第200810158205.7号,所公开的名为“啤酒无菌灌装机”的技术方案,该方案包括:In recent years, some patented technologies have emerged to solve such problems. For example, the Chinese Utility Model Patent Application No. 200810158205.7 discloses a technical solution called "Beer Aseptic Filling Machine", which includes:
一机架和设置在机架上的灌装机构,以及包括可控升降的灌装头,所述的灌装头连接由电磁阀控制的进酒口,所述的进酒口连通底端接近于灌装容器底部的长管。A frame and a filling mechanism arranged on the frame, and a filling head including a controllable lift, the filling head is connected to a wine inlet controlled by a solenoid valve, and the wine inlet is connected to the bottom end close to Long tube at the bottom of the filling container.
灌装头与长管结合的下端设有缝隙,该缝隙与灌装头上设有的气口连通,所述的灌装头和长管位于膜过滤风机出风口所形成的无菌正压环境内。There is a gap at the lower end of the combination of the filling head and the long tube, which communicates with the air port on the filling head. The filling head and the long tube are located in the sterile positive pressure environment formed by the air outlet of the membrane filter fan .
该方案所述的灌装头上端连接在气缸的活塞杆上,并和长管、电磁阀一起组成一个灌装单元。The upper end of the filling head described in this scheme is connected on the piston rod of the cylinder, and forms a filling unit together with the long pipe and the solenoid valve.
该方案在机架上的灌装单元有多个、呈一字形排列。In this scheme, there are multiple filling units on the rack, which are arranged in a straight line.
分析上述专利申请的技术方案,可以看出,该方案没有解决精确定量灌装的问题。Analyzing the technical solution of the above-mentioned patent application, it can be seen that the solution does not solve the problem of precise quantitative filling.
实用新型内容Utility model content
本实用新型的目的在于就现有技术中的不足之处而提出一种灌封机的真空定量灌装设备。The purpose of the utility model is to propose a vacuum quantitative filling equipment for a filling and sealing machine based on the deficiencies in the prior art.
本实用新型的灌封机的真空定量灌装设备,设置了一个生产流水线,将待灌装的瓶子成组的运行到储液罐之下,对应于储液罐引出的各个灌装嘴,然后至下而上将瓶子顶向灌装嘴。The vacuum quantitative filling equipment of the potting and sealing machine of the utility model is provided with a production line, and the bottles to be filled are run in groups under the liquid storage tank, corresponding to each filling nozzle drawn from the liquid storage tank, and then Push the bottle up to the filling nozzle from bottom to top.
本实用新型的灌装嘴有特殊的结构,当瓶子口顶到它时,灌装嘴的液体通道就打开,进行液体灌装,灌装到一定液面时,多余的液体就被吸走。从而实现了定量灌装。The filling nozzle of the utility model has a special structure. When the bottle mouth pushes against it, the liquid channel of the filling nozzle is opened for liquid filling. When the filling reaches a certain liquid level, the excess liquid is sucked away. Thereby quantitative filling is realized.
而且本实用新型自动化程度高,处理量大,所以有很高的效率。Moreover, the utility model has high degree of automation and large processing capacity, so it has very high efficiency.
本实用新型易拆卸,易清洗,保证了卫生指标。The utility model is easy to be disassembled and cleaned, and the hygienic index is guaranteed.
本实用新型通过采用以下的技术方案来实现:The utility model is realized by adopting the following technical solutions:
设计制造一种灌封机的真空定量灌装的设备,所述设备包括:Design and manufacture a vacuum quantitative filling equipment for a filling and sealing machine, the equipment includes:
一个以上的持瓶板,所述持瓶板上有一个以上的持瓶孔,所述持瓶孔用以插入灌装瓶;More than one bottle-holding plate, the bottle-holding plate has more than one bottle-holding hole, and the bottle-holding hole is used to insert the filling bottle;
一持瓶板驱动器,驱动被传动链条连接起来的复数个持瓶板在传送滑道上运行;A bottle-holding plate driver, which drives a plurality of bottle-holding plates connected by transmission chains to run on the conveying slideway;
一储液罐,位于传送滑道的上方,所述储液罐有一个以上的灌装嘴;所述灌装嘴中包含真空吸管;A liquid storage tank, located above the conveying chute, the liquid storage tank has more than one filling nozzle; the filling nozzle includes a vacuum suction tube;
一顶瓶器,位于储液罐的下方;A top bottle container, located below the liquid storage tank;
一真空泵,其抽真空管道连接储液罐;A vacuum pump, whose vacuum pipeline is connected to the liquid storage tank;
一液体管道,通过注液体阀门与储液罐连接;A liquid pipeline connected to the liquid storage tank through a liquid injection valve;
一中央控制器,连接控制传感器组、真空泵、顶瓶器、持瓶板驱动器。A central controller is connected to control the sensor group, vacuum pump, bottle ejector and bottle holding plate driver.
所述灌装嘴包括弹簧、瓶口压板、密封胶圈;The filling nozzle includes a spring, a bottle mouth pressure plate, and a sealing rubber ring;
所述弹簧套在灌装嘴的外部,通过一弹簧卡片压迫密封胶圈,所述密封胶圈外边是瓶口压板。The spring is sleeved on the outside of the filling nozzle, and the sealing rubber ring is pressed by a spring card, and the outside of the sealing rubber ring is a bottle mouth pressure plate.
所述中央控制器连接传感器组,所述传感器组包括一位置传感器,所述位置传感器安装在储液罐的下方,在载有空的灌装瓶的持瓶板对正储液罐时,所述位置传感器向中央控制器发出信号,中央控制器停止持瓶板驱动器的运行,并发出启动顶瓶器运行的信号。The central controller is connected with a sensor group, and the sensor group includes a position sensor. The position sensor is installed under the liquid storage tank. When the bottle holding plate carrying an empty filling bottle is aligned with the liquid storage tank, the The position sensor sends a signal to the central controller, and the central controller stops the operation of the driver of the bottle holding plate and sends a signal to start the operation of the bottle ejector.
所述灌装嘴在与储液罐连接的内腔,有灌装嘴上口,所述灌装嘴上口始终与储液罐的内腔连通;The filling nozzle is in the inner cavity connected with the liquid storage tank, and there is an upper opening of the filling nozzle, and the upper opening of the filling nozzle is always connected with the inner cavity of the liquid storage tank;
所述灌装嘴有灌装嘴下口,所述灌装嘴下口在弹簧不受压力时,被密封胶圈所密封,当瓶口压受力向上被顶起时,密封胶圈也被推向上方,灌装嘴下口露出,与储液罐内腔形成通路。The filling nozzle has a lower opening of the filling nozzle, and the lower opening of the filling nozzle is sealed by the sealing rubber ring when the spring is not under pressure. Pushing upward, the lower opening of the filling nozzle is exposed, forming a passage with the inner cavity of the liquid storage tank.
所述储液罐有一罐口,所述罐口有一密闭的封盖,该封盖有锁紧装置用来锁紧封盖,使其密闭。The liquid storage tank has a tank mouth, and the tank mouth has an airtight cover, and the cover has a locking device for locking the cover to make it airtight.
与现有技术相比较,本实用新型的灌装嘴、顶瓶器、传送系统都有特殊的结构,当瓶子口顶到灌装嘴时,灌装嘴的液体通道就打开,进行液体灌装,灌装到一定液面时,多余的液体就被真空吸管吸走。从而实现了定量灌装。Compared with the prior art, the filling nozzle, the bottle ejector and the conveying system of the utility model all have special structures. When the mouth of the bottle is pushed against the filling nozzle, the liquid channel of the filling nozzle is opened for liquid filling. , when filling to a certain liquid level, the excess liquid is sucked away by the vacuum suction tube. Thereby quantitative filling is realized.
而且本实用新型自动化程度高,处理量大,所以有很高的效率。Moreover, the utility model has high degree of automation and large processing capacity, so it has very high efficiency.
本实用新型的结构易拆卸,易清洗,保证了卫生指标。The structure of the utility model is easy to be disassembled and cleaned, and the hygienic index is guaranteed.
本实用新型不仅仅应用于灌装液体,还可以灌装一切液体产品。The utility model is not only applied to filling liquid, but also can fill all liquid products.
附图说明Description of drawings
图1是本实用新型的灌封机的真空定量灌装设备的储液罐、灌装嘴基本结构方框图;Fig. 1 is the liquid storage tank of the vacuum quantitative filling equipment of the potting and sealing machine of the present utility model, the basic structural block diagram of filling nozzle;
图1-1是灌装瓶的示意图;Figure 1-1 is a schematic diagram of a filling bottle;
图2是本实用新型灌封机的真空定量灌装设备的持瓶板的结构原理方框图;Fig. 2 is a structural principle block diagram of the bottle holding plate of the vacuum quantitative filling equipment of the utility model potting and sealing machine;
图3是本实用新型灌封机的真空定量灌装设备中顶瓶器的原理图;Fig. 3 is the schematic diagram of the bottle ejector in the vacuum quantitative filling equipment of the utility model potting and sealing machine;
图4是本实用新型灌封机的真空定量灌装设备中控制原理方框图;Fig. 4 is a control principle block diagram in the vacuum quantitative filling equipment of the utility model potting and sealing machine;
图5是本实用新型灌封机的真空定量灌装设备的持瓶板连级的示意图。Fig. 5 is a schematic diagram of the bottle-holding plate connecting stages of the vacuum quantitative filling equipment of the utility model filling and sealing machine.
图中标号:Labels in the figure:
灌装瓶1 瓶口11 真空吸管2Filling
灌装嘴8Filling
弹簧3 弹簧卡片5
密封胶圈6 瓶口压板7Sealing
储液罐9Reservoir 9
中央控制器10 传感器组20 吸管上口21Central controller 10 Sensor group 20 Suction tube
吸管下口22 按键组30Straw
真空泵40 抽真空管道46Vacuum pump 40
顶瓶器70Bottle
吸管上口21 吸管下口22The upper mouth of the
灌装嘴上口81 灌装嘴下口82Filling mouth
注液体阀门41 液体管道42 液体液面43
持瓶板驱动器60Bottle holder drive 60
持瓶板61 持瓶孔611Bottle holding
液压/气压缸71 缸外件711 缸内件712Hydraulic/
顶瓶板72 底板74
罐口92 液面指示器93
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步详尽的描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
如图1~图5所示,设计制造一种灌封机的真空定量灌装设备,所述设备包括:As shown in Figures 1 to 5, a vacuum quantitative filling equipment for a potting and sealing machine is designed and manufactured, and the equipment includes:
一个以上的持瓶板61,所述持瓶板61上有一个以上的持瓶孔611,所述持瓶孔611用以插入灌装瓶1;More than one bottle-holding
一持瓶板驱动器60,驱动被传动链条连接起来的复数个持瓶板61在传送滑道上运行;A bottle-holding plate driver 60, which drives a plurality of bottle-holding
一储液罐9,位于传送滑道的上方,所述储液罐9有一个以上的灌装嘴8;所述灌装嘴8中包含真空吸管2;A
一顶瓶器70,位于储液罐9的下方;A
一真空泵40,其抽真空管道46连接储液罐9;A vacuum pump 40, its
一液体管道42,通过注液体阀门41与储液罐9连接;A
一中央控制器10,连接控制传感器组20、真空泵40、顶瓶器70、持瓶板驱动器60。A central controller 10 is connected to control sensor group 20 , vacuum pump 40 ,
所述灌装嘴8包括弹簧3、瓶口压板7、密封胶圈6;The filling
所述弹簧3套在灌装嘴8的外部,通过一弹簧卡片5压迫密封胶圈6,所述密封胶圈6外边是瓶口压板7。The
所述中央控制器10连接传感器组20,所述传感器组20包括一位置传感器,所述位置传感器安装在储液罐9的下方。The central controller 10 is connected with a sensor group 20 , and the sensor group 20 includes a position sensor, and the position sensor is installed under the
在载有空的灌装瓶1的持瓶板61对正储液罐9时,所述位置传感器向中央控制器10发出信号,中央控制器10停止持瓶板驱动器60的运行,并发出启动顶瓶器70运行的信号。When the bottle-holding
所述灌装嘴8在与储液罐9连接的内腔,有灌装嘴上口81,所述灌装嘴上口81始终与储液罐9的内腔连通;The filling
所述灌装嘴8有灌装嘴下口82,所述灌装嘴下口82在弹簧3不受压力时,被密封胶圈6所密封,当瓶口压板7受力向上被顶起时,密封胶圈6也被推向上方,灌装嘴下口82露出,与储液罐9内腔形成通路。The filling
所述储液罐9有一罐口92,所述罐口92有一密闭的封盖,该封盖有锁紧装置用来锁紧封盖,使其密闭。The
如图3所示,顶瓶器70的一个实施方式:As shown in Figure 3, an embodiment of bottle ejector 70:
一个底板74支撑液压/气压缸71,所述液压/气压缸71有缸内件712和缸外件711。A
所述液压/气压缸71连接顶瓶板72,液压/气压缸71受控,按照中央控制器10的指令压出或缩回,也就是将灌装瓶1从持瓶板61中顶出或缩回。The hydraulic/
如图4所示,一个按键组30,可以接受操作人员的指令,使整台设备工作在各种状态。As shown in Fig. 4, a button group 30 can accept instructions from the operator to make the whole device work in various states.
如图5所示,多个持瓶板61都连接在传动链条上(图中未示出),持瓶板驱动器60驱动传动链条运行。As shown in FIG. 5 , a plurality of bottle-holding
本实用新型的工作原理为如下步骤:The working principle of the utility model is the following steps:
A.首先,为灌装瓶1定制一个以上的持瓶板61,每个持瓶板61上有一个以上的持瓶孔611,将复数个持瓶板61固定于传动链条之上,由持瓶板驱动器60驱动传动链条运行;A. First, customize more than one bottle-holding
B.然后在持瓶板61的各持瓶孔611上置入灌装瓶1;B. Then insert the filling
C.当置有灌装瓶1的持瓶板61运行到储液罐9的下方时,传动链条停止运行;C. When the
D.此时,一顶瓶器70开始运行,将灌装瓶1由持瓶孔611中向上顶起,此时灌装瓶1的瓶口11顶在瓶口压板7上,使瓶口压板7向后缩回,密封胶圈6缩回,灌装嘴下口82打开,液体由灌装嘴下口82流入灌装瓶1;D. At this time, a
E.此时一固定在灌装嘴8中的真空吸管2的吸管下口22也位于灌装瓶1之内,真空吸管2的吸管上口21位于储液罐9之内,且吸管上口21的位置高于液体液面43;E. At this time, the
F.此时真空泵40在工作,通过抽真空管道46将储液罐9的无液体空间抽真空,同时也通过真空吸管2的吸管下口22将灌装瓶1抽真空;F. At this time, the vacuum pump 40 is working, and the liquid-free space of the
G.当灌装瓶1中液体灌装至液面与吸管下口22平齐时,埋过吸管下口22的液体会被真空吸管2吸走;G. When the liquid in the filling
H.当灌装瓶1内液体灌装到此位置时,灌装结束,顶瓶器70开始运行回缩,灌装瓶1向下回缩,瓶口压板7和密封胶圈6被弹簧3弹回,灌装嘴下口82封闭;H. When the liquid in the filling
I.已经定量灌装了液体的灌装瓶1回到初始位置后,持瓶板驱动器60驱动传动链条运行,将下一个置入了灌装瓶1的持瓶板61传送到储液罐9下方停下,转步骤D重复运行。I. After the filling
在上述工作原理中,所述的持瓶板驱动器60驱动传动链条运行,持瓶板61运行到储液罐9的下方停止,是传感器组20中的位置传感器给出信号,中央控制器10控制持瓶板驱动器60停止运行实现的。In the above working principle, the bottle-holding plate driver 60 drives the transmission chain to run, and the bottle-holding
在上述工作原理中,所述液体液面43要始终保持在吸管上口21之下由液面指示器93检视出液面位置,然后注液体阀门41被操作,通过液体管道42向储液罐9内添加适量的液体。In the above-mentioned working principle, the
在上述工作原理中,所述顶瓶器70在初始位置时,其顶瓶板72的顶面与传送滑道的底面平齐。In the above working principle, when the
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2011050694A2 (en) * | 2009-10-30 | 2011-05-05 | 东莞石龙津威饮料食品有限公司 | Vacuum quantitative filling method and equipment for filling and sealing machine |
CN102616713A (en) * | 2010-12-03 | 2012-08-01 | 克朗斯股份公司 | Method and device for filling containers |
CN104454917A (en) * | 2013-09-23 | 2015-03-25 | 波音公司 | Systems and methods for use in covering a portion of a fastener protruding from a surface |
CN106335863A (en) * | 2016-08-29 | 2017-01-18 | 中国长城葡萄酒有限公司 | Quantitative filling device for special large bottle wine |
US9618029B2 (en) | 2013-09-23 | 2017-04-11 | The Boeing Company | Systems and methods for use in covering a portion of a fastener protruding from a surface |
CN110790208A (en) * | 2019-11-29 | 2020-02-14 | 上海太太乐食品有限公司 | A negative pressure filling machine |
CN111086668A (en) * | 2019-11-25 | 2020-05-01 | 湖南和美园食品有限公司 | Jelly liquid filling machine of antiseep |
GB2562625B (en) * | 2017-05-15 | 2021-02-10 | Project Ind Ltd | An automated device for filling containers |
CN114229774A (en) * | 2021-12-01 | 2022-03-25 | 南京天纵易康生物科技股份有限公司 | Convenient bottling device for hyaluronic acid gel dressing and using method thereof |
CN115106352A (en) * | 2022-06-27 | 2022-09-27 | 中材科技(九江)有限公司 | High-cleanness bottle post-treatment equipment |
CN116395171A (en) * | 2023-03-09 | 2023-07-07 | 广州锐嘉工业股份有限公司 | Semi-automatic bottled granule liquid filling machine |
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2009
- 2009-10-30 CN CN2009202061023U patent/CN201525743U/en not_active Expired - Lifetime
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101704495B (en) * | 2009-10-30 | 2011-06-08 | 东莞石龙津威饮料食品有限公司 | Vacuum quantitative filling method and device of filling and sealing machine |
WO2011050694A3 (en) * | 2009-10-30 | 2014-08-21 | 东莞石龙津威饮料食品有限公司 | Vacuum quantitative filling method and equipment for filling and sealing machine |
WO2011050694A2 (en) * | 2009-10-30 | 2011-05-05 | 东莞石龙津威饮料食品有限公司 | Vacuum quantitative filling method and equipment for filling and sealing machine |
CN102616713B (en) * | 2010-12-03 | 2016-05-18 | 克朗斯股份公司 | The equipment of container filling and method |
CN102616713A (en) * | 2010-12-03 | 2012-08-01 | 克朗斯股份公司 | Method and device for filling containers |
US10495132B2 (en) | 2013-09-23 | 2019-12-03 | The Boeing Company | Methods for use in covering a portion of a fastener protruding from a surface |
US9618029B2 (en) | 2013-09-23 | 2017-04-11 | The Boeing Company | Systems and methods for use in covering a portion of a fastener protruding from a surface |
CN104454917B (en) * | 2013-09-23 | 2017-10-27 | 波音公司 | For the system and method for the part for covering the fastener projected from the surface |
US10233961B2 (en) | 2013-09-23 | 2019-03-19 | The Boeing Company | Methods for covering a portion of a fastener protruding from a surface |
CN104454917A (en) * | 2013-09-23 | 2015-03-25 | 波音公司 | Systems and methods for use in covering a portion of a fastener protruding from a surface |
US11149780B2 (en) | 2013-09-23 | 2021-10-19 | The Boeing Company | Method of covering a portion of a fastener protruding from a surface |
CN106335863A (en) * | 2016-08-29 | 2017-01-18 | 中国长城葡萄酒有限公司 | Quantitative filling device for special large bottle wine |
GB2562625B (en) * | 2017-05-15 | 2021-02-10 | Project Ind Ltd | An automated device for filling containers |
CN111086668A (en) * | 2019-11-25 | 2020-05-01 | 湖南和美园食品有限公司 | Jelly liquid filling machine of antiseep |
CN110790208A (en) * | 2019-11-29 | 2020-02-14 | 上海太太乐食品有限公司 | A negative pressure filling machine |
CN114229774A (en) * | 2021-12-01 | 2022-03-25 | 南京天纵易康生物科技股份有限公司 | Convenient bottling device for hyaluronic acid gel dressing and using method thereof |
CN115106352A (en) * | 2022-06-27 | 2022-09-27 | 中材科技(九江)有限公司 | High-cleanness bottle post-treatment equipment |
CN115106352B (en) * | 2022-06-27 | 2023-08-18 | 中材科技(九江)有限公司 | High clean bottle aftertreatment equipment |
CN116395171A (en) * | 2023-03-09 | 2023-07-07 | 广州锐嘉工业股份有限公司 | Semi-automatic bottled granule liquid filling machine |
CN116395171B (en) * | 2023-03-09 | 2024-04-26 | 广州锐嘉工业股份有限公司 | Semi-automatic bottled granule liquid filling machine |
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