CN201254382Y - Low speed large torque gearless permanent magnet synchronous electric barrel - Google Patents
Low speed large torque gearless permanent magnet synchronous electric barrel Download PDFInfo
- Publication number
- CN201254382Y CN201254382Y CNU2008200152663U CN200820015266U CN201254382Y CN 201254382 Y CN201254382 Y CN 201254382Y CN U2008200152663 U CNU2008200152663 U CN U2008200152663U CN 200820015266 U CN200820015266 U CN 200820015266U CN 201254382 Y CN201254382 Y CN 201254382Y
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- cylindrical shell
- permanent magnet
- magnet synchronous
- roller body
- assembled
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 10
- 230000004323 axial length Effects 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 3
- 230000000694 effects Effects 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- -1 mine Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000011079 streamline operation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
The utility model relates to a low-speed great-torque permanent magnet synchronous gearless electric roller which fundamentally solves the problems of low transmission efficiency, waste electric energy, and the like which exist in the present electric roller, and the low-speed great-torque permanent magnet synchronous gearless electric roller comprises a roller body and a permanent magnet synchronous electric motor assembled on a bearing shaft. The technical essentials are that the roller body is assembled on the bearing shaft by a bearing; a stator iron core provided with a stator winding is assembled in the roller body; the roller body is used as a rotor of the permanent magnet synchronous electric motor; magnetic steel is pasted on the inner circumference of the roller body; the axial length of the magnetic steel equals the axial length of the stator iron core; the stator iron core is fixed with the bearing shaft by utilizing a shaft sleeve; a leading-out wire of the stator winding is led from a through hole on the bearing shaft to be connected with an external power source; and an encoder is arranged on a right support spoke plate of the roller body. The utility model not only has the advantages of compact structure, small volume and little materials of an inner transmission type electric roller, but also achieves the purposes of stable start, safe run and obvious reduction of vibration and noise of the permanent magnet synchronous electric motor, obviously saves energy and enhances transmission efficiency, and prolongs the service life.
Description
Technical field
The utility model relates to a kind of motorized pulleys that are used for the transmission equipment actuating device, particularly a kind of motor and cylindrical shell close-the synchronous motorized pulleys of low speed high torque gearless permanent-magnet of high driving efficiency, what it can be widely used in system such as metallurgy, machinery, chemical industry, coal, mine, building materials, electric power, light industry, grain, warehouse, harbour, supermarket or department has the various conveyers that motorized pulleys that low speed and super large torque characteristics require drive and various transmission equipments of industrialization automatic streamline operation.
Background technology
At present, the actuating device of the various transmission equipments of various conveyers and the operation of industrialization automatic streamline, the general motorized pulleys that adopt are conveyings that the cylindrical shell that utilizes the Asynchronous Motor Driving gear reduction unit to drive cylinder is realized material.The torque that requires when transmission equipment normally moves is very big, and the running velocity requirement is very low.When transmission equipment required torque of when starting generally is specified operation about 2 times, if asynchronous dynamo direct drive reductor drives the cylinder operation, 4-8 when the electric current that then starts the moment motor is specified operation doubly, this will cause very big impact to whole electrical network, mechanics to whole transmission equipment also can cause certain damage simultaneously, will shorten its service life.In addition, the rated speed of rotation of used asynchronous motor is higher, and torque is less, and its air-gap field is provided by stator current.The power factor of asynchronous motor is lower, and for improving the power supply voltage quality, increase equipment is exerted oneself, and need add reactive power compensator, and this has just increased the complexity of total system, has wasted material, has caused bigger waste of energy.The motorized pulleys type of drive of existing transmission equipment actuating device mainly contains two kinds: driving type in the first, be assembled in the inner barrel of cylinder after being about to asynchronous dynamo and gear reduction unit connecting by coupler, utilize the attaching parts drive of the mouth of gear reduction unit to be assembled in cylindrical shell rotation on the bolster.It has compact conformation, the advantage that volume is little, but because the space of inner barrel is less, assembling its interior asynchronous motor and the volume of gear reduction unit all can be restricted, so the torque of interior driving type motorized pulleys can not be accomplished very big, can't satisfy the requirement with slow speed of revolution and big torque characteristics driveability of various conveyers etc.It two is outer driving types, the input end that is about to the big parallel-axes gears reductor of reduction ratio and mouth are connected the rotating shaft of out of line high-power asynchronous motor and cylinder respectively by coupler, the cylindrical shell that utilizes rotating shaft to drive to be fixed in the rotating shaft rotates.This exterior drive configuration form of cylindrical shell that asynchronous motor and gear reduction unit is assembled in cylinder, though can satisfy the requirement with slow speed of revolution and big torque characteristics driveability of various conveyers etc., yet it not only exists machine volume is increased, take up room more, driving efficiency reduces, vibration and noise are serious, fault rate is higher, adjust defectives such as difficult in maintenance, and the cylindrical shell of cylinder is fixed in the rotating shaft, only plays the carrying effect, though the inner space of cylindrical shell is bigger, but be not fully utilized, caused the very big waste of energy and the waste of space and resource.
Driving type in the actuating device that adopts for " the adjustable speed motor formula cylinder " of CN2150664Y as patent announcement number.Also have improved motorized pulleys on the basis of this structure, as patent announcement number is " variable-frequency stepless speed-regulating motorized pulleys " disclosed motorized pulleys of CN2225454Y, though it has realized stepless stepless speed control, but still adopted the type of drive of asynchronous motor driven gear reductor, therefore, all there is the above-mentioned shortcoming of conventional electric cylinder in they.
The utility model content
The purpose of this utility model provides a kind of low speed large torque moment permanent-magnet synchronization gear wheel free motorized pulleys that are used for the transmission equipment actuating device, it fundamentally solved the driving efficiency that existing motorized pulleys exist low, take up room more, waste problem such as electric energy, it removes the compact conformation with interior driving type motorized pulleys, volume is little, outside the advantage of material-saving, can also reach steady, the safe in operation of starting of permagnetic synchronous motor, obviously reduce the purpose of vibration and noise, and significantly energy-conservation and raising driving efficiency increases the service life.
The technical scheme that the utility model adopted is: the synchronous motorized pulleys of this low speed high torque gearless permanent-magnet comprise cylindrical shell that is assembled on the bolster and the permagnetic synchronous motor that is integrated with cylindrical shell, its technical essential is: a left side that is fixed on described cylindrical shell two ends, the right disc that supports is contained on the bolster by bearing set respectively, the stator core that has stator winding of described permagnetic synchronous motor is assembled in the cylindrical shell, and with the rotor of cylindrical shell as described permagnetic synchronous motor, along described as week in the cylindrical shell of rotor attaching magnet steel, the axial length of described magnet steel is equated with the axial length of the stator core of described permagnetic synchronous motor, described stator core utilizes axle sleeve and described bolster to be fixed together, the pig-tail wire of described stator winding is drawn the connection external power supply by the through hole on the described bolster, and coder is installed in the right side of described cylindrical shell and supports on the disc.
Advantage and the good effect that the utlity model has are: because the employing of this device is with the cylindrical shell of the built-in magnet steel rotor as motor, the version that is combined into one dexterously with permagnetic synchronous motor, be assembled into the low speed large torque moment permanent-magnet synchronization gear wheel free motorized pulleys that are used for transmission equipment, so its reasonable in design, compact, simplified effectively, take up room except that having dwindling of interior driving type motorized pulleys, volume is little, outside the characteristics of material-saving, the driving efficiency that it has also fundamentally solved existing motorized pulleys existence is low, take up room more, problems such as waste electric energy.The air-gap field of these motorized pulleys mainly is to be provided by epitrochanterian magnet steel, and unlike asynchronous motor, air-gap field is provided by stator current.The synchronous motorized pulleys of low speed high torque gearless permanent-magnet of this new structure compare with existing like product that not only cost is low, remarkable energy-conservation and raising driving efficiency, increase the service life, and have steady, the safe in operation of starting of permagnetic synchronous motor, obviously reduce vibration and noise, but infinite speed variation, low and the big advantage of output torque of rotating speed, especially under the operating condition of low speed and underloading, its power savings advantages is more obvious, therefore, apply easily.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Accompanying drawing 1 is a kind of concrete structure scheme drawing of the present utility model.
Sequence number explanation among the figure: disc, 4 cylindrical shells, 5 stator winding, 6 magnet steel, 7 stator cores, 8 axle sleeves, 9 right disc, 10 bearings, 11 pig-tail wires, 12 through holes, 13 coders of supporting are supported in 1 bolster, 2 bearings, 3 left sides.
The specific embodiment
Describe concrete structure of the present utility model in detail according to Fig. 1.The synchronous motorized pulleys of this low speed high torque gearless permanent-magnet mainly comprise the bolster 1 that is fixed on the transmission equipment support (not shown), are assembled in cylindrical shell 4 and permagnetic synchronous motor that is made of stator and rotor that is integrated with cylindrical shell 4 and the parts such as coder 13 that its rotor magnetic pole position is detected on the bolster 1.Its middle cylinder body 4 two ends have been fixed with the left and right support disc 3,9 of supporting cylinder 4 effects respectively, and left and right support disc 3,9 is assembled on the bolster 1 by bearing 2,10 respectively, and cylindrical shell 4 can be rotated around bolster 1.The stator core that has stator winding 57 of permagnetic synchronous motor is assembled in the cylindrical shell 4, and with the rotor of cylindrical shell 4 as permagnetic synchronous motor, the left and right support disc 3,9 that is provided with respectively at cylindrical shell 4 two ends has also played the effect of sealing stator core 7.Along as week attaching magnet steel 6 in the cylindrical shell 4 of rotor, the axial length of magnet steel 6 is equated with the axial length of the stator core 7 of permagnetic synchronous motor.Stator core 7 utilizes axle sleeve 8 and bolster 1 to be fixed together, and the pig-tail wire 11 of stator winding 5 is drawn the connection external power supply by the through hole on the bolster 1 12.Coder 13 is installed in the right side of cylindrical shell 4 and supports on the disc 9, is used to detect the position of magnetic pole as the barrel 4 of rotor, realizes the closed loop control of drive transfer mechanical equipment with the synchronous motorized pulleys of low speed high torque gearless permanent-magnet.。Specification, the model of its middle cylinder body 4 and stator core 7 and stator winding 5 should be determined according to actual needs.
Using method and other motorized pulleys of these low speed large torque moment permanent-magnet synchronization gear wheel free motorized pulleys are basic identical.
Claims (1)
1, a kind of synchronous motorized pulleys of low speed high torque gearless permanent-magnet that are used for the transmission equipment actuating device, comprise cylindrical shell that is assembled on the bolster and the permagnetic synchronous motor that is integrated with cylindrical shell, it is characterized in that: a left side that is fixed on described cylindrical shell two ends, the right disc that supports is contained on the bolster by bearing set respectively, the stator core that has stator winding of described permagnetic synchronous motor is assembled in the cylindrical shell, and with the rotor of cylindrical shell as described permagnetic synchronous motor, along described as week in the cylindrical shell of rotor attaching magnet steel, the axial length of described magnet steel is equated with the axial length of the stator core of described permagnetic synchronous motor, described stator core utilizes axle sleeve and described bolster to be fixed together, the pig-tail wire of described stator winding is drawn the connection external power supply by the through hole on the described bolster, and coder is installed in the right side of described cylindrical shell and supports on the disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200152663U CN201254382Y (en) | 2008-08-29 | 2008-08-29 | Low speed large torque gearless permanent magnet synchronous electric barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200152663U CN201254382Y (en) | 2008-08-29 | 2008-08-29 | Low speed large torque gearless permanent magnet synchronous electric barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201254382Y true CN201254382Y (en) | 2009-06-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200152663U Expired - Fee Related CN201254382Y (en) | 2008-08-29 | 2008-08-29 | Low speed large torque gearless permanent magnet synchronous electric barrel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201254382Y (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2472020A (en) * | 2009-07-21 | 2011-01-26 | Interroll Trommelmotoren Gmbh | A drum motor including a magnetic gear arrangment |
| CN102712417A (en) * | 2009-09-14 | 2012-10-03 | Tgw机械有限公司 | Conveyor roller and conveyor for conveying material to be conveyed |
| CN103318626A (en) * | 2013-07-03 | 2013-09-25 | 昆山杰升精密五金有限公司 | Economical roller |
| CN103562100A (en) * | 2011-03-23 | 2014-02-05 | Abb瑞士有限公司 | Drive unit for belt conveyor system |
| CN103906691A (en) * | 2011-08-10 | 2014-07-02 | 强力输送装置有限公司 | Continuous conveyor for transporting heavy bulk material or articles |
| CN103935721A (en) * | 2014-03-11 | 2014-07-23 | 中国矿业大学 | Magnetorheological fluid variable damping carrier roller |
| CN104135111A (en) * | 2014-08-12 | 2014-11-05 | 上海宝羽自动化系统设备有限公司 | Directly-driven electric roller for logistic conveying and production method of directly-driven electric roller for logistic conveying |
| CN107032055A (en) * | 2017-05-23 | 2017-08-11 | 唐山溢洋电气科技有限公司 | Built-in type low-speed big high-power explosion-proof motorized pulleys |
| CN108190409A (en) * | 2018-01-31 | 2018-06-22 | 常州合泰微特电机有限公司 | Servo motor logistics roller |
| CN108473257A (en) * | 2016-01-11 | 2018-08-31 | 莱特拉姆有限责任公司 | Motorization pulley and with drive system |
| CN108773631A (en) * | 2018-06-11 | 2018-11-09 | 江苏威尔洛林科技有限公司 | A kind of motorized pulleys |
| CN109831040A (en) * | 2019-02-27 | 2019-05-31 | 卓郎（江苏）纺织机械有限公司 | Take-up roll motor stator fixed structure and the textile machine for using the motor |
| CN110745488A (en) * | 2019-10-29 | 2020-02-04 | 神华神东煤炭集团有限责任公司 | Carrier roller device and carrier roller equipment |
| CN111185280A (en) * | 2020-03-03 | 2020-05-22 | 大连冠力电机科技有限公司 | Permanent magnet driving ball mill |
-
2008
- 2008-08-29 CN CNU2008200152663U patent/CN201254382Y/en not_active Expired - Fee Related
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2472020A (en) * | 2009-07-21 | 2011-01-26 | Interroll Trommelmotoren Gmbh | A drum motor including a magnetic gear arrangment |
| CN102712417B (en) * | 2009-09-14 | 2016-01-20 | Tgw机械有限公司 | Conveying roller and the load transfer device for transporting convey materials |
| CN102712417A (en) * | 2009-09-14 | 2012-10-03 | Tgw机械有限公司 | Conveyor roller and conveyor for conveying material to be conveyed |
| CN103562100A (en) * | 2011-03-23 | 2014-02-05 | Abb瑞士有限公司 | Drive unit for belt conveyor system |
| US9527670B2 (en) | 2011-08-10 | 2016-12-27 | Caterpillar Global Mining Europe Gmbh | Continuous conveyor for transporting heavy bulk materials or unit loads |
| CN103906691A (en) * | 2011-08-10 | 2014-07-02 | 强力输送装置有限公司 | Continuous conveyor for transporting heavy bulk material or articles |
| US10589936B2 (en) | 2011-08-10 | 2020-03-17 | Caterpillar Global Mining Europe Gmbh | Continuous conveyor for transporting heavy bulk materials or unit loads |
| CN103318626A (en) * | 2013-07-03 | 2013-09-25 | 昆山杰升精密五金有限公司 | Economical roller |
| CN103935721A (en) * | 2014-03-11 | 2014-07-23 | 中国矿业大学 | Magnetorheological fluid variable damping carrier roller |
| CN103935721B (en) * | 2014-03-11 | 2015-06-03 | 中国矿业大学 | Magnetorheological fluid variable damping carrier roller |
| CN104135111A (en) * | 2014-08-12 | 2014-11-05 | 上海宝羽自动化系统设备有限公司 | Directly-driven electric roller for logistic conveying and production method of directly-driven electric roller for logistic conveying |
| CN108473257B (en) * | 2016-01-11 | 2020-11-17 | 莱特拉姆有限责任公司 | Motorized pulley and belt drive system |
| CN108473257A (en) * | 2016-01-11 | 2018-08-31 | 莱特拉姆有限责任公司 | Motorization pulley and with drive system |
| CN107032055A (en) * | 2017-05-23 | 2017-08-11 | 唐山溢洋电气科技有限公司 | Built-in type low-speed big high-power explosion-proof motorized pulleys |
| CN108190409A (en) * | 2018-01-31 | 2018-06-22 | 常州合泰微特电机有限公司 | Servo motor logistics roller |
| CN108773631A (en) * | 2018-06-11 | 2018-11-09 | 江苏威尔洛林科技有限公司 | A kind of motorized pulleys |
| CN109831040A (en) * | 2019-02-27 | 2019-05-31 | 卓郎（江苏）纺织机械有限公司 | Take-up roll motor stator fixed structure and the textile machine for using the motor |
| EP3703225A1 (en) * | 2019-02-27 | 2020-09-02 | Saurer (Jiangsu) Textile Machinery Co. Ltd. | Stator fixing structure of winding roller motor and textile machine using the motor |
| CN109831040B (en) * | 2019-02-27 | 2021-12-10 | 卓郎（江苏）纺织机械有限公司 | Winding roller motor stator fixing structure and textile machine adopting same |
| CN110745488A (en) * | 2019-10-29 | 2020-02-04 | 神华神东煤炭集团有限责任公司 | Carrier roller device and carrier roller equipment |
| CN111185280A (en) * | 2020-03-03 | 2020-05-22 | 大连冠力电机科技有限公司 | Permanent magnet driving ball mill |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Languang Drive Technique Co., Ltd, Shenyang Assignor: Sui Shujie|Li Shi Contract record no.: 2011210000070 Denomination of utility model: Low speed large torque gearless permanent magnet synchronous electric barrel Granted publication date: 20090610 License type: Exclusive License Record date: 20110624 |
|
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: LI SHI Effective date: 20140822 Owner name: LANGUANG DRIVE TECHNIQUE CO., LTD, SHENYANG Free format text: FORMER OWNER: SUI SHUJIE Effective date: 20140822 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140822 Address after: Hunnan New Century Road 110179 Shenyang city of Liaoning Province, No. 37 blue light company Patentee after: Languang Drive Technique Co., Ltd, Shenyang Address before: Hunnan New Century Road 110179 Shenyang city of Liaoning Province, No. 37 blue light company Patentee before: Sui Shujie Patentee before: Li Shi |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090610 Termination date: 20160829 |