CN201159461Y - A steam turbine cylinder connection bolt flame heater - Google Patents
A steam turbine cylinder connection bolt flame heater Download PDFInfo
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- CN201159461Y CN201159461Y CNU2007201992832U CN200720199283U CN201159461Y CN 201159461 Y CN201159461 Y CN 201159461Y CN U2007201992832 U CNU2007201992832 U CN U2007201992832U CN 200720199283 U CN200720199283 U CN 200720199283U CN 201159461 Y CN201159461 Y CN 201159461Y
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- 238000010438 heat treatment Methods 0.000 claims abstract description 59
- 238000002485 combustion reaction Methods 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims 1
- 238000009792 diffusion process Methods 0.000 abstract description 15
- 238000013021 overheating Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本实用新型公开了一种汽轮机汽缸联接螺栓火焰加热器,与火焰喷枪相连,它包括从上至下依次设置的扩散喷嘴、混合头、燃烧室、加热管,还包括与混合头相连的压缩空气接头以及设置于加热管上部的回流套,其中:所述的扩散喷嘴与火焰喷枪相连,该扩散喷嘴的内腔与所述的燃烧室的内腔相连;所述的压缩空气接头与混合头的外腔相连,该压缩空气接头外接压缩空气;所述的混合头套于所述的扩散喷嘴外,并且与燃烧室的外腔相连;所述的燃烧室的内腔与加热管的内孔相连;所述的回流套套于加热管的上部。本实用新型的一种汽轮机汽缸联接螺栓火焰加热器提高了汽轮机汽缸联接螺栓热紧加热效率,降低热能流失以节约能源,并防止螺栓过热损伤。
The utility model discloses a steam turbine cylinder connecting bolt flame heater, which is connected with a flame spray gun, which includes a diffusion nozzle, a mixing head, a combustion chamber, a heating pipe arranged in sequence from top to bottom, and also includes a compressed air connected with the mixing head joint and the return sleeve arranged on the upper part of the heating pipe, wherein: the diffusion nozzle is connected with the flame spray gun, and the inner cavity of the diffusion nozzle is connected with the inner cavity of the combustion chamber; the compressed air joint is connected with the mixing head The outer cavity is connected, and the compressed air joint is externally connected with compressed air; the mixing head is set outside the diffusion nozzle and connected with the outer cavity of the combustion chamber; the inner cavity of the combustion chamber is connected with the inner hole of the heating pipe; The return sleeve is set on the upper part of the heating pipe. The utility model relates to a steam turbine cylinder connection bolt flame heater, which improves the heat tightening heating efficiency of the steam turbine cylinder connection bolts, reduces heat energy loss to save energy, and prevents overheating damage to the bolts.
Description
技术领域 technical field
本实用新型涉及机械领域,尤其涉及一种汽轮机汽缸联接螺栓火焰加热器。The utility model relates to the mechanical field, in particular to a steam turbine cylinder connecting bolt flame heater.
技术背景technical background
汽轮机汽缸大规格的联接螺栓在生产制造及安装阶段,均需要加热,使螺栓产生一定的伸长量,然后再固紧,才能使螺栓产生设计要求的预紧力,达到汽缸密封的效果。The large-sized connecting bolts of steam turbine cylinders need to be heated during the manufacturing and installation stages to make the bolts elongate to a certain extent, and then tightened, so that the bolts can produce the pre-tightening force required by the design and achieve the effect of cylinder sealing.
现有的螺栓加热技术一般是采用以下两种加热方式:The existing bolt heating technology generally adopts the following two heating methods:
一、利用电加热器,通过螺栓中心加热孔对螺栓进行加热。由于电加热的加热速度慢,效率低,汽缸联接螺栓与汽缸本体材质紧密相连,因此,大量的热能通过螺栓传递到了汽缸本体材质,再加上电加热器本身的缺陷,这样会产生以下几种不良影响:1、热能流失损耗大,造成大量电能浪费;2、加热时间过长,汽缸吸收了大量热量,引起汽缸法兰面温度同时升高较多,导致汽缸法兰同时增厚,从而使得螺栓的相对伸长量不足,不能实现一次热紧,往往需要重复多次加热,使得操作工期延长;3、由于电加热器底端热量不足,用于大规格短螺栓的加热时,效率低下尤其明显;4、电加热器电阻合金丝使用寿命短,加热器损耗大;5、由于汽轮机汽缸联接螺栓规格多,加热孔直径及深度参数组合繁多,从而使得电加热器通用性差,不便于生产中管理和使用。1. Use an electric heater to heat the bolt through the heating hole in the center of the bolt. Due to the slow heating speed and low efficiency of electric heating, the connecting bolts of the cylinder are closely connected with the material of the cylinder body. Therefore, a large amount of heat energy is transferred to the material of the cylinder body through the bolts. Coupled with the defects of the electric heater itself, this will produce the following: Adverse effects: 1. The loss of heat energy is large, resulting in a lot of waste of electric energy; 2. The heating time is too long, the cylinder absorbs a lot of heat, causing the temperature of the cylinder flange surface to rise at the same time, resulting in the thickening of the cylinder flange at the same time, thus making the The relative elongation of the bolts is insufficient to achieve one-time heat tightening, and repeated heating is often required, which prolongs the operation period; 3. Due to insufficient heat at the bottom of the electric heater, when used for heating large-sized short bolts, the efficiency is low, especially Obvious; 4. The service life of electric heater resistance alloy wire is short, and the loss of heater is large; 5. Due to the large specifications of steam turbine cylinder connecting bolts, and the combination of heating hole diameter and depth parameters, the electric heater has poor versatility and is not convenient for production. Administration and Use.
二、火焰直接加热,利用火焰喷枪对螺栓进行直接加热,加热火焰与螺栓中心加热孔直接接触。该加热方法加热效率虽高,但由于火焰直接与螺栓接触,对螺栓材质会有一定损伤,并且该加热方法要求螺栓中心加热孔及汽缸螺孔均为通孔,因此,该加热方法使用极为有限,无法广泛使用。2. The flame is directly heated, and the bolt is directly heated by the flame spray gun, and the heating flame is in direct contact with the heating hole in the center of the bolt. Although the heating efficiency of this heating method is high, because the flame directly contacts the bolt, it will damage the bolt material to some extent, and this heating method requires that the central heating hole of the bolt and the screw hole of the cylinder are all through holes, so the application of this heating method is extremely limited. , cannot be widely used.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的缺陷,而提供一种汽轮机汽缸联接螺栓火焰加热器,它提高了汽轮机汽缸联接螺栓热紧加热效率,降低热能流失以节约能源,并防止螺栓过热损伤。The purpose of the utility model is to overcome the defects of the prior art, and provide a steam turbine cylinder connection bolt flame heater, which improves the heating efficiency of the steam turbine cylinder connection bolt thermal tightening, reduces heat loss to save energy, and prevents overheating damage to the bolt.
实现上述目的的技术方案是:一种汽轮机汽缸联接螺栓火焰加热器,与火焰喷枪相连,其中,它包括从上至下依次设置的扩散喷嘴、混合头、燃烧室、加热管,还包括与混合头相连的压缩空气接头以及设置于加热管上部的回流套,其中:The technical solution to achieve the above object is: a steam turbine cylinder connected bolt flame heater, which is connected to the flame spray gun, wherein it includes a diffusion nozzle, a mixing head, a combustion chamber, a heating pipe arranged in sequence from top to bottom, and also includes a mixing The compressed air joint connected to the head and the return sleeve set on the upper part of the heating tube, wherein:
所述的扩散喷嘴与火焰喷枪相连,接受火焰喷枪来的可燃混合气体后喷射燃烧进入燃烧室,该扩散喷嘴的内腔与所述的燃烧室的内腔相连;The diffusion nozzle is connected to the flame spray gun, and after receiving the combustible gas mixture from the flame spray gun, it is sprayed and burned into the combustion chamber, and the inner cavity of the diffusion nozzle is connected with the inner cavity of the combustion chamber;
所述的压缩空气接头与混合头的外腔相连,该压缩空气接头外接压缩空气;The compressed air joint is connected to the outer cavity of the mixing head, and the compressed air joint is externally connected with compressed air;
所述的混合头套于所述的扩散喷嘴外,并且与燃烧室的外腔相连;The mixing head is set outside the diffusion nozzle and connected with the outer cavity of the combustion chamber;
所述的燃烧室的内腔与所述的加热管的内孔相连以将经由扩散喷嘴喷射燃烧产生的高温混合焰气在燃烧室内聚集后由压缩空气包围带动流向加热管;The inner cavity of the combustion chamber is connected to the inner hole of the heating pipe so that the high-temperature mixed flame gas generated by injection combustion through the diffusion nozzle is gathered in the combustion chamber and then surrounded by compressed air and driven to flow to the heating pipe;
所述的回流套套于加热管的上部,该回流套的内壁与所述的加热管之间具有朝下开口的间隙以将加热后的尾气引导入回流管,该间隙与设置于回流套内且与外界相通的排气通道相连以将尾气排出。The return sleeve is set on the upper part of the heating pipe, and there is a gap opening downward between the inner wall of the return sleeve and the heating pipe to guide the heated exhaust gas into the return pipe. The gap is arranged in the return sleeve and The exhaust passage communicated with the outside is connected to discharge exhaust gas.
上述的汽轮机汽缸联接螺栓火焰加热器,其中,所述的回流套内壁与加热管之间的间隙呈环柱形。In the above steam turbine cylinder connected bolt flame heater, wherein, the gap between the inner wall of the return sleeve and the heating pipe is in the shape of a ring cylinder.
上述的汽轮机汽缸联接螺栓火焰加热器,其中,所述的排气通道倾斜设置,其与加热管的间隙相连的一端倾斜向上向外设置与外界连接。In the above-mentioned steam turbine cylinder-connected bolt flame heater, the exhaust channel is arranged obliquely, and the end connected to the gap of the heating pipe is arranged obliquely upward and outwardly to connect with the outside world.
本实用新型的有益效果是:本实用新型具有加热效率高、螺栓无损伤、操作简单安全、通用性强、使用寿命长、应用范围广的特点。它利用高温焰气直接加热,加热速度快、加热效率非常高(是电加热器加热效率的8~10倍),与电加热器相比,其热能流失大大减少,非常有利于节能降耗;与火焰直接加热相比,本火焰加热器加热时,燃烧火焰不直接与螺栓接触,有效地保护了螺栓材质不受高温损伤。燃烧充分,无有毒气体排放,对环境无污染,使用安全可靠。对于不同深度的螺栓加热孔,可以通过调整加热器加热管的长度,来满足使用要求,调整简单方便,使得加热器的通用性很强。加热器的主要元件采用合金钢制造,使用寿命长久,并且即使长时间使用后,其中某个元件损坏,可以进行单独更换,维修成本低。本实用新型不仅适用于汽轮机汽缸螺栓的加热,对于其它机械产品的大规格螺栓,同样适用。The beneficial effects of the utility model are: the utility model has the characteristics of high heating efficiency, no damage to bolts, simple and safe operation, strong versatility, long service life and wide application range. It uses high-temperature flame gas to directly heat, with fast heating speed and very high heating efficiency (8 to 10 times the heating efficiency of electric heaters). Compared with electric heaters, its heat loss is greatly reduced, which is very conducive to energy saving and consumption reduction; Compared with direct flame heating, when the flame heater is heated, the combustion flame does not directly contact the bolt, which effectively protects the bolt material from high temperature damage. Full combustion, no toxic gas emissions, no pollution to the environment, safe and reliable to use. For bolt heating holes with different depths, the length of the heating tube of the heater can be adjusted to meet the requirements of use. The adjustment is simple and convenient, making the heater highly versatile. The main elements of the heater are made of alloy steel, which has a long service life, and even if one of the elements is damaged after long-term use, it can be replaced separately, and the maintenance cost is low. The utility model is not only applicable to the heating of steam turbine cylinder bolts, but also applicable to large-sized bolts of other mechanical products.
附图说明 Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
具体实施方式 Detailed ways
下面将结合附图对本实用新型作进一步说明。The utility model will be further described below in conjunction with accompanying drawing.
请参阅图1,图中示出了本实用新型的一种汽轮机汽缸联接螺栓火焰加热器,与火焰喷枪相连,它包括从上至下依次设置的扩散喷嘴1、混合头2、燃烧室3、加热管4,还包括与混合头2相连的压缩空气接头5以及设置于加热管4上部的回流套6,其中:Please refer to Fig. 1, a kind of steam turbine cylinder connecting bolt flame heater of the present utility model is shown in the figure, links to each other with the flame spray gun, and it comprises the diffusion nozzle 1 that is arranged successively from top to bottom, mixing
扩散喷嘴1与火焰喷枪(图中未示出)相连,接受火焰喷枪来的可燃混合气体后喷射燃烧进入燃烧室3,该扩散喷嘴1的内腔11与燃烧室3的内腔31相连;Diffusion nozzle 1 links to each other with flame spray gun (not shown in the figure), receives the combustible mixture gas that flame spray gun comes to spray and combusts and enters
压缩空气接头5与混合头2的外腔21相连,该压缩空气接头5外接压缩空气;The
混合头2套于扩散喷嘴1外,并且与燃烧室3的外腔32相连;The
燃烧室3的内腔31与加热管4的内孔41相连以将经由扩散喷嘴1喷射燃烧产生的高温混合焰气在燃烧室3内聚集后由压缩空气包围带动流向加热管4;The
回流套6套于加热管4的上部,该回流套的内壁与加热管4之间具有朝下开口的间隙61以将加热后的尾气引导入回流管6,该间隙61与设置于回流套6内且与外界相通的排气通道62相连以将尾气排出,该间隙61呈环柱形,排气通道62倾斜设置,其与加热管的间隙61相连的一端倾斜向上向外设置与外界连接。The
本实用新型的主要元件采用合金钢制造,使用寿命长久,并且即使长时间使用后,其中某个元件损坏,可以进行单独更换,维修成本低。The main components of the utility model are made of alloy steel, which has a long service life, and even if a certain component is damaged after long-term use, it can be replaced separately, and the maintenance cost is low.
本实用新型的工作原理为:加热器的加热管4置放于螺栓中心加热孔内。从火焰喷枪来的可燃混合气体经由扩散喷嘴1喷射燃烧,燃烧产生的高温混合焰气在燃烧室3内聚集,并由压缩空气包围带动流向加热管4,通过加热管4内孔41全程后,从加热管4底端流出,进入加热管4外壁与螺栓中心孔内壁之间的环行加热区域,对螺栓进行加热,加热后的尾气通过回流套6引导排出。加热器的温度可以通过调整可燃气体流量来实现,对于不同孔径及孔深的螺栓,可以通过调整压缩空气压力来使得加热效果最佳化。The working principle of the utility model is: the heating tube 4 of the heater is placed in the central heating hole of the bolt. The combustible mixed gas from the flame spray gun is sprayed and burned through the diffusion nozzle 1, and the high-temperature mixed flame gas generated by the combustion gathers in the
以上结合附图实施例对本实用新型进行了详细说明,本领域中普通技术人员可根据上述说明对本实用新型做出种种变化例。因而,实施例中的某些细节不应构成对本实用新型的限定,本实用新型将以所附权利要求书界定的范围作为本实用新型的保护范围。The utility model has been described in detail above in conjunction with the embodiments of the accompanying drawings, and those skilled in the art can make various changes to the utility model according to the above description. Therefore, some details in the embodiments should not constitute a limitation to the utility model, and the utility model shall take the scope defined by the appended claims as the protection scope of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179660A (en) * | 2011-01-06 | 2011-09-14 | 上海电气电站设备有限公司 | Flame heating tool for bolt in deep hole |
CN103180088A (en) * | 2011-10-26 | 2013-06-26 | Newpol机械工程有限公司 | Gas bolt heating apparatus |
CN103874251A (en) * | 2014-04-03 | 2014-06-18 | 镇江力帆防爆电器有限公司 | Hose security type steam turbine bolt electric heater |
CN114700681A (en) * | 2022-04-13 | 2022-07-05 | 西安交通大学 | Convection heating device for hot tightening of split bolt in cylinder and use method thereof |
-
2007
- 2007-12-14 CN CNU2007201992832U patent/CN201159461Y/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179660A (en) * | 2011-01-06 | 2011-09-14 | 上海电气电站设备有限公司 | Flame heating tool for bolt in deep hole |
CN103180088A (en) * | 2011-10-26 | 2013-06-26 | Newpol机械工程有限公司 | Gas bolt heating apparatus |
CN103180088B (en) * | 2011-10-26 | 2016-08-10 | Newpol机械工程有限公司 | Gas bolt heating device |
CN103874251A (en) * | 2014-04-03 | 2014-06-18 | 镇江力帆防爆电器有限公司 | Hose security type steam turbine bolt electric heater |
CN103874251B (en) * | 2014-04-03 | 2015-11-25 | 镇江力帆防爆电器有限公司 | Flexible pipe safety-type bolt electric heater for repairing steam turbine |
CN114700681A (en) * | 2022-04-13 | 2022-07-05 | 西安交通大学 | Convection heating device for hot tightening of split bolt in cylinder and use method thereof |
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