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CN209886870U - Welding device for straight seam steel pipe - Google Patents

Welding device for straight seam steel pipe Download PDF

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Publication number
CN209886870U
CN209886870U CN201920523082.6U CN201920523082U CN209886870U CN 209886870 U CN209886870 U CN 209886870U CN 201920523082 U CN201920523082 U CN 201920523082U CN 209886870 U CN209886870 U CN 209886870U
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welding
positioning
straight seam
steel pipe
positioning groove
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Chinese (zh)
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季晔
武亚平
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Luoyang Institute of Science and Technology
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Luoyang Institute of Science and Technology
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型涉及钢管生产设备领域,具体的说是一种用于直缝钢管的焊接装置。包括机架、设置在机架上的工作面板以及滑动设置在工作面板上的焊接组件;在工作面板上开设有与待焊接直缝钢管上的焊缝对应的定位槽,焊接组件包括滑动设置在定位槽中的滑板,滑板的上端分布于定位槽上方并固定设有焊枪,滑槽的下端分布于定位槽下方并固定设有螺母,在机架上设有与螺母配合安装的丝杠和用于驱动丝杠转动的电机。本实用新型在直缝钢管的内侧焊缝焊接中,不占用钢管内部过多空间,避免空间限制影响,特别适用于小管径直缝钢管的焊接生产。

The utility model relates to the field of steel pipe production equipment, in particular to a welding device for straight seam steel pipes. It includes a frame, a working panel arranged on the frame, and a welding assembly slidably arranged on the working panel; a positioning groove corresponding to the welding seam on the straight seam steel pipe to be welded is opened on the working panel, and the welding assembly includes a sliding assembly on the working panel. The sliding plate in the positioning groove, the upper end of the sliding plate is distributed above the positioning groove and fixed with a welding gun, the lower end of the sliding groove is distributed under the positioning groove and fixed with a nut, and the rack is provided with a lead screw and a nut installed in cooperation with the nut. The motor that drives the screw to rotate. The utility model does not occupy too much space inside the steel pipe in the welding of the inner welding seam of the straight seam steel pipe, avoids the influence of space limitation, and is especially suitable for the welding production of the small diameter straight seam steel pipe.

Description

一种用于直缝钢管的焊接装置A welding device for straight seam steel pipe

技术领域technical field

本实用新型涉及钢管生产设备领域,具体的说是一种用于直缝钢管的焊接装置。The utility model relates to the field of steel pipe production equipment, in particular to a welding device for straight seam steel pipes.

背景技术Background technique

在直缝钢管的生产制作中,首先利用钢带或钢板通过弯折方式加工变形为圆形、方形或其他形状,然后将钢板或钢带的两侧形成的焊缝焊接固定,即制得直缝钢管。在一些使用工况中,要求对焊缝内部进行焊接,进而要求焊缝从直缝钢管的内部进行焊接。现有技术中针对此焊接要求开发有焊缝跟踪-管道内壁直缝埋弧焊接机,但是该装置需要占用钢管内部较大空间,使用条件受空间限制明显,且研发成本较高,不利于直缝钢管的生产加工。In the production of straight seam steel pipes, firstly, steel strips or steel plates are used to deform into round, square or other shapes by bending, and then the welding seams formed on both sides of the steel plates or steel strips are welded and fixed, that is, the straight seam is obtained. Seam steel pipe. In some service conditions, it is required to weld the inside of the weld, which in turn requires the weld to be welded from the inside of the straight seam steel pipe. In the prior art, a seam tracking-pipe inner wall straight seam submerged arc welding machine has been developed for this welding requirement, but this device needs to occupy a large space inside the steel pipe, the use conditions are obviously limited by the space, and the research and development cost is high, which is not conducive to straight seam. Production and processing of seam steel pipes.

实用新型内容Utility model content

本实用新型旨在提供一种用于直缝钢管的焊接装置,不占用钢管内部过多空间,避免空间限制影响。The utility model aims to provide a welding device for a straight seam steel pipe, which does not occupy too much space inside the steel pipe and avoids the influence of space limitation.

为了解决以上技术问题,本实用新型采用的技术方案为:一种用于直缝钢管的焊接装置,包括机架、设置在机架上的工作面板以及滑动设置在工作面板上的焊接组件;在工作面板上开设有与待焊接直缝钢管上的焊缝对应的定位槽,焊接组件包括滑动设置在定位槽中的滑板,滑板的上端分布于定位槽上方并固定设有焊枪,滑槽的下端分布于定位槽下方并固定设有螺母,在机架上设有与螺母配合安装的丝杠和用于驱动丝杠转动的电机。In order to solve the above technical problems, the technical scheme adopted by the present invention is as follows: a welding device for straight seam steel pipes includes a frame, a work panel arranged on the frame, and a welding assembly slidably arranged on the work panel; The working panel is provided with a positioning groove corresponding to the welding seam on the straight seam steel pipe to be welded. The welding assembly includes a sliding plate slidably arranged in the positioning groove. The upper end of the sliding plate is distributed above the positioning groove and is fixed with a welding torch. Nuts are arranged under the positioning grooves and fixed thereon, and a lead screw matched with the nut and a motor for driving the lead screw to rotate are arranged on the frame.

优选的,在机架上设有用于夹持固定待焊接直缝钢管的定位机构,定位机构包括固定在机架上并位于定位槽两侧的多个装夹支撑,在装夹支撑上均开设有垂直于定位槽的螺栓孔,螺栓孔中配合安装有定位螺栓,定位螺栓朝向定位槽的一端转动连接有定位压块。Preferably, the frame is provided with a positioning mechanism for clamping and fixing the straight seam steel pipe to be welded, the positioning mechanism includes a plurality of clamping supports fixed on the frame and located on both sides of the positioning groove, and each clamping support is provided with There are bolt holes perpendicular to the positioning grooves, and positioning bolts are matched and installed in the bolt holes, and a positioning pressure block is rotatably connected to one end of the positioning bolts toward the positioning grooves.

优选的,定位压块为矩形块,以使位于定位槽两侧的定位压块形相互配合并用于夹持方形的待焊接直缝钢管。Preferably, the positioning pressure block is a rectangular block, so that the positioning pressure blocks located on both sides of the positioning groove cooperate with each other and are used for clamping the square steel pipe with straight seam to be welded.

优选的,定位压块为楔形块,以使位于定位槽两侧的定位压块形相互配合并用于夹持圆形的待焊接直缝钢管。Preferably, the positioning pressure block is a wedge-shaped block, so that the positioning pressure blocks located on both sides of the positioning groove cooperate with each other and are used to clamp the round steel pipe with straight seam to be welded.

优选的,丝杠的两端分别转动设置在固定于机架上的轴座中,电机与其中一个轴座固定。Preferably, the two ends of the lead screw are respectively rotatably arranged in shaft seats fixed on the frame, and the motor is fixed to one of the shaft seats.

优选的,在滑板上开设有供焊丝与焊枪相连的穿丝孔。Preferably, a wire threading hole for connecting the welding wire to the welding torch is opened on the sliding plate.

有益效果beneficial effect

本实用新型结构简单,易于实现,在直缝钢管焊缝的内部焊接过程中,仅焊钳端部伸入直缝钢管的内腔中,未过度占用钢管内部空间,使用条件受限较小,适用于小口径直缝钢管焊缝的内部焊接。The utility model has a simple structure and is easy to implement. During the internal welding process of the straight seam steel pipe welding seam, only the end of the welding tongs extends into the inner cavity of the straight seam steel pipe, the inner space of the steel pipe is not excessively occupied, and the use conditions are less restricted. Suitable for internal welding of small diameter straight seam steel pipe welds.

本实用新型中的焊接组件通过电机-丝杠-螺母驱动,使焊接组件沿直缝钢管的焊缝匀速移动,并在移动中完成焊缝焊接,操作简便,焊接效率高。The welding assembly in the utility model is driven by the motor-screw-nut, so that the welding assembly moves at a constant speed along the welding seam of the straight seam steel pipe, and the welding seam welding is completed during the movement, the operation is simple and the welding efficiency is high.

在本实用新型的优选实施方式中,在机架上还设有用于定位待焊接直缝钢管的定位机构,定位机构中的定位压块可为矩形、楔形或其他形状,用于夹持固定方形钢管、圆形钢管或其他类型的钢管,保证了待焊接直缝钢管在焊接过程中的稳定性。In a preferred embodiment of the present utility model, a positioning mechanism for positioning the straight seam steel pipe to be welded is also provided on the frame, and the positioning pressure block in the positioning mechanism can be rectangular, wedge-shaped or other shapes for clamping and fixing the square Steel pipes, round steel pipes or other types of steel pipes ensure the stability of the straight seam steel pipes to be welded during the welding process.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为方形的待焊接直缝钢管的立体结构示意图;Fig. 2 is a three-dimensional schematic diagram of a square steel pipe with straight seam to be welded;

图3为本实用新型中工作台部分的俯视图;Fig. 3 is the top view of the workbench part in the utility model;

图4为本实用新型中焊接组件部分的立体结构示意图;4 is a schematic three-dimensional structural diagram of a welding assembly part in the present invention;

图中标记:1、定位机构,101、定位螺栓,102、装夹支撑,103、定位压块,2、待焊接直缝钢管,3、焊缝,4、定位槽,5、焊接组件,501、焊枪,502、滑板,503、穿丝孔,504、螺母,6、工作面板,7、轴座,8、电机,9、丝杠,10、机架。Markings in the figure: 1. Positioning mechanism, 101, Positioning bolt, 102, Clamping support, 103, Positioning pressure block, 2. Steel pipe with straight seam to be welded, 3. Welding seam, 4. Positioning groove, 5. Welding assembly, 501 , Welding gun, 502, slide plate, 503, thread hole, 504, nut, 6, work panel, 7, axle seat, 8, motor, 9, lead screw, 10, frame.

具体实施方式Detailed ways

如图1所示,本实用新型的一种用于直缝钢管的焊接装置,包括机架10、设置在机架10上的工作面板6以及滑动设置在工作面板6上的焊接件5。As shown in FIG. 1 , a welding device for straight seam steel pipes of the present invention includes a frame 10 , a work panel 6 arranged on the frame 10 , and a welding piece 5 slidably arranged on the work panel 6 .

如图3所示,工作面板6为矩形并水平分布在机架10上。在工作面板6的中心位置开设有沿工作面板6长度方向分布的定位槽4。定位槽4的长度大于待焊接直缝钢管2的长度,并用于在待焊接直缝钢管2放置在工作面板6上后,使定位槽4与待焊接直缝钢管2上的焊缝3(如图2所示)对齐,以使焊接件5沿定位槽4长度方向滑动,并在滑动过程中完成对于焊缝3的焊接。As shown in FIG. 3 , the work panels 6 are rectangular and distributed horizontally on the frame 10 . Positioning grooves 4 distributed along the length direction of the work panel 6 are opened at the central position of the work panel 6 . The length of the positioning groove 4 is greater than the length of the straight seam steel pipe 2 to be welded, and is used to make the positioning groove 4 and the welding seam 3 on the straight seam steel pipe 2 to be welded (such as 2) alignment, so that the welding piece 5 slides along the length direction of the positioning groove 4, and the welding of the welding seam 3 is completed during the sliding process.

如图4所示,本实用新型中的焊接件5包括滑动设置在定位槽4中的滑板502以及分别固定在滑板502上的焊枪501和螺母504。滑板502的中部与定位槽4滑动配合;滑板502的上端分布于定位槽4上方并与焊枪501固定,焊枪501为倒U形,一端与滑板502固定,另一端向下弯折并作为用于焊接焊缝3的工作端;滑槽的下端分布于定位槽4下方并固定设有螺母504,在机架10上位于工作面板6的下方还设有与螺母504配合安装的丝杠9和用于驱动丝杠9转动的电机8,并通过丝杠9的转动带动螺母504-滑板502-焊枪501同步滑动,在滑动过程中完成焊接。丝杠9的两端分别转动设置在固定于机架10上的轴座7中,电机8与其中一个轴座7固定。在滑板502上还开设有供焊丝与焊枪501相连的穿丝孔503。As shown in FIG. 4 , the welding piece 5 in the present invention includes a sliding plate 502 slidably arranged in the positioning groove 4 , and a welding torch 501 and a nut 504 respectively fixed on the sliding plate 502 . The middle part of the sliding plate 502 is slidingly matched with the positioning groove 4; the upper end of the sliding plate 502 is distributed above the positioning groove 4 and is fixed with the welding torch 501. The working end of the welding seam 3; the lower end of the chute is distributed under the positioning groove 4 and is fixed with a nut 504, and a lead screw 9 and a nut 504 are also provided on the frame 10 below the work panel 6. The motor 8 drives the screw 9 to rotate, and the rotation of the screw 9 drives the nut 504 - the sliding plate 502 - the welding torch 501 to slide synchronously, and the welding is completed during the sliding process. Both ends of the lead screw 9 are respectively rotatably arranged in the axle bases 7 fixed on the frame 10 , and the motor 8 is fixed to one of the axle bases 7 . A wire threading hole 503 for connecting the welding wire to the welding gun 501 is also opened on the sliding plate 502 .

本实施例中,在机架10上还设有用于夹持固定待焊接直缝钢管2的定位机构1。定位机构1包括固定在机架10上并位于定位槽4两侧的多个装夹支撑102,在装夹支撑102上均开设有垂直于定位槽4的螺栓孔,螺栓孔中配合安装有定位螺栓101,定位螺栓101朝向定位槽4的一端连接有定位压块103,定位压块103滑动设置在机架10上,并与定位螺栓101转动连接,实现转动定位螺栓101以推动或拉动定位压块103朝向或相背于定位槽4方向移动,达到夹持固定待焊接直缝钢管2的目的。In this embodiment, the frame 10 is further provided with a positioning mechanism 1 for clamping and fixing the straight seam steel pipe 2 to be welded. The positioning mechanism 1 includes a plurality of clamping supports 102 fixed on the frame 10 and located on both sides of the positioning groove 4. The clamping supports 102 are all provided with bolt holes perpendicular to the positioning groove 4, and the bolt holes are fitted with positioning holes. Bolt 101, one end of the positioning bolt 101 facing the positioning groove 4 is connected with a positioning pressure block 103, the positioning pressure block 103 is slidably arranged on the frame 10, and is rotatably connected with the positioning bolt 101, so that the positioning bolt 101 can be rotated to push or pull the positioning pressure The block 103 moves toward or away from the positioning groove 4 to achieve the purpose of clamping and fixing the straight seam steel pipe 2 to be welded.

定位压块103可为矩形块,以使位于定位槽4两侧的定位压块103形相互配合并用于夹持方形的待焊接直缝钢管2。定位压块103也为楔形块,以使位于定位槽4两侧的定位压块103形相互配合形成V形槽,并用于夹持圆形的待焊接直缝钢管2。定位压块103也可设计为其他形状,以适应其他形状的待焊接直缝钢管2的夹持固定。The positioning pressure block 103 can be a rectangular block, so that the positioning pressure blocks 103 located on both sides of the positioning groove 4 cooperate with each other and are used for clamping the square steel pipe 2 with straight seam to be welded. The positioning pressure blocks 103 are also wedge-shaped blocks, so that the positioning pressure blocks 103 located on both sides of the positioning groove 4 cooperate with each other to form a V-shaped groove, and are used for clamping the circular straight seam steel pipe 2 to be welded. The positioning pressure block 103 can also be designed in other shapes, so as to be suitable for clamping and fixing the straight seam steel pipe 2 to be welded in other shapes.

本实用新型在具体实施中,首先将待焊接直缝钢管2以焊缝3对其定位槽4的方式放置在工作面板6上,并通过定位机构1将待焊接直缝钢管2夹持固定;然后由电机8驱动丝杠9转动以使焊接件5整体滑出待焊接直缝钢管2的内腔;最后,控制电机8反转,控制焊接件5沿待焊接直缝钢管2的长度方向完整的滑过待焊接直缝钢管2,并在滑动过程中由焊枪501完成焊缝3的焊接。In the specific implementation of the present invention, firstly, the straight seam steel pipe 2 to be welded is placed on the work panel 6 in the manner of the welding seam 3 to its positioning groove 4, and the straight seam steel pipe 2 to be welded is clamped and fixed by the positioning mechanism 1; Then the lead screw 9 is driven by the motor 8 to rotate to make the welding piece 5 slide out of the inner cavity of the straight seam steel pipe 2 to be welded as a whole; finally, the motor 8 is controlled to reverse, and the welding piece 5 is controlled to be complete along the length direction of the straight seam steel pipe 2 to be welded. It slides through the straight seam steel pipe 2 to be welded, and the welding of the welding seam 3 is completed by the welding torch 501 during the sliding process.

Claims (6)

1.一种用于直缝钢管的焊接装置,其特征在于:包括机架(10)、设置在机架(10)上的工作面板(6)以及滑动设置在工作面板(6)上的焊接组件(5);在工作面板(6)上开设有与待焊接直缝钢管(2)上的焊缝(3)对应的定位槽(4),焊接组件(5)包括滑动设置在定位槽(4)中的滑板(502),滑板(502)的上端分布于定位槽(4)上方并固定设有焊枪(501),滑槽的下端分布于定位槽(4)下方并固定设有螺母(504),在机架(10)上设有与螺母(504)配合安装的丝杠(9)和用于驱动丝杠(9)转动的电机(8)。1. A welding device for straight seam steel pipes, characterized in that it comprises a frame (10), a work panel (6) arranged on the frame (10), and a welding device slidably arranged on the work panel (6). The assembly (5); a positioning groove (4) corresponding to the welding seam (3) on the straight seam steel pipe (2) to be welded is opened on the working panel (6), and the welding assembly (5) comprises a positioning groove ( The sliding plate (502) in 4), the upper end of the sliding plate (502) is distributed above the positioning groove (4) and is fixed with a welding torch (501), and the lower end of the sliding groove is distributed under the positioning groove (4) and is fixed with a nut ( 504), the frame (10) is provided with a lead screw (9) fitted with the nut (504) and a motor (8) for driving the lead screw (9) to rotate. 2.根据权利要求1所述的一种用于直缝钢管的焊接装置,其特征在于:在机架(10)上设有用于夹持固定待焊接直缝钢管(2)的定位机构(1),定位机构(1)包括固定在机架(10)上并位于定位槽(4)两侧的多个装夹支撑(102),在装夹支撑(102)上均开设有垂直于定位槽(4)的螺栓孔,螺栓孔中配合安装有定位螺栓(101),定位螺栓(101)朝向定位槽(4)的一端转动连接有定位压块(103)。2 . The welding device for straight seam steel pipes according to claim 1 , wherein a positioning mechanism ( 1 ) for clamping and fixing the straight seam steel pipes ( 2 ) to be welded is provided on the frame ( 10 ). 3 . ), the positioning mechanism (1) includes a plurality of clamping supports (102) fixed on the frame (10) and located on both sides of the positioning groove (4), and the clamping supports (102) are provided with vertical positioning grooves (4) bolt holes, a positioning bolt (101) is fitted in the bolt hole, and a positioning pressure block (103) is rotatably connected to one end of the positioning bolt (101) toward the positioning groove (4). 3.根据权利要求2所述的一种用于直缝钢管的焊接装置,其特征在于:定位压块(103)为矩形块,以使位于定位槽(4)两侧的定位压块(103)形相互配合并用于夹持方形的待焊接直缝钢管(2)。3. A welding device for straight seam steel pipes according to claim 2, characterized in that: the positioning pressure block (103) is a rectangular block, so that the positioning pressure blocks (103) located on both sides of the positioning groove (4) ) are matched with each other and are used to hold square steel pipes (2) with straight seams to be welded. 4.根据权利要求2所述的一种用于直缝钢管的焊接装置,其特征在于:定位压块(103)为楔形块,以使位于定位槽(4)两侧的定位压块(103)形相互配合并用于夹持圆形的待焊接直缝钢管(2)。4. A welding device for straight seam steel pipes according to claim 2, characterized in that: the positioning pressure blocks (103) are wedge-shaped blocks, so that the positioning pressure blocks (103) located on both sides of the positioning groove (4) ) are matched with each other and are used to hold the circular straight seam steel pipe (2) to be welded. 5.根据权利要求1所述的一种用于直缝钢管的焊接装置,其特征在于:丝杠(9)的两端分别转动设置在固定于机架(10)上的轴座(7)中,电机(8)与其中一个轴座(7)固定。5. A welding device for straight seam steel pipes according to claim 1, characterized in that: both ends of the lead screw (9) are respectively rotatably arranged on the shaft seat (7) fixed on the frame (10). In the middle, the motor (8) is fixed to one of the shaft seats (7). 6.根据权利要求1所述的一种用于直缝钢管的焊接装置,其特征在于:在滑板(502)上开设有供焊丝与焊枪(501)相连的穿丝孔(503)。6 . The welding device for straight seam steel pipes according to claim 1 , wherein a wire threading hole ( 503 ) for connecting the welding wire to the welding torch ( 501 ) is opened on the sliding plate ( 502 ). 7 .
CN201920523082.6U 2019-04-17 2019-04-17 Welding device for straight seam steel pipe Expired - Fee Related CN209886870U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113843484A (en) * 2021-09-23 2021-12-28 江苏沪运制版有限公司 Roller longitudinal submerged arc welding equipment with environment-friendly effect and using method
CN115815890A (en) * 2022-11-08 2023-03-21 江西新钢南方新材料有限公司 Silicon steel reinforced welding equipment and welding method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113843484A (en) * 2021-09-23 2021-12-28 江苏沪运制版有限公司 Roller longitudinal submerged arc welding equipment with environment-friendly effect and using method
CN115815890A (en) * 2022-11-08 2023-03-21 江西新钢南方新材料有限公司 Silicon steel reinforced welding equipment and welding method thereof

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