CN209877896U - Bottle cap detection equipment - Google Patents
Bottle cap detection equipment Download PDFInfo
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- CN209877896U CN209877896U CN201920627114.7U CN201920627114U CN209877896U CN 209877896 U CN209877896 U CN 209877896U CN 201920627114 U CN201920627114 U CN 201920627114U CN 209877896 U CN209877896 U CN 209877896U
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- bottle cap
- visual
- probe
- sliding
- mounting plate
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- 238000001514 detection method Methods 0.000 title claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 239000000523 sample Substances 0.000 claims abstract description 62
- 230000000007 visual effect Effects 0.000 claims abstract description 36
- 238000004458 analytical method Methods 0.000 claims abstract description 10
- 230000002950 deficient Effects 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000011179 visual inspection Methods 0.000 description 6
- 238000003672 processing method Methods 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The utility model discloses a bottle cap detection device, which comprises a sucker manipulator, an electronic scale, a first visual detection mechanism, a second visual detection mechanism and a wall thickness detection mechanism; the second visual detection mechanism comprises a first visual probe, a first mounting plate and a first sliding mechanism, the first sliding mechanism is used for driving the first mounting plate to move the bottle cap below the first visual probe, the first visual probe shoots the bottle cap through movement, and then size detection and analysis are carried out on shot pictures; the second vision detection mechanism comprises a second vision probe and a bottle cap fixing frame, the bottle cap fixing frame is used for placing a bottle cap, the second vision probe shoots the bottle cap horizontally through movement, and then size detection analysis is carried out on shot pictures. The utility model discloses a bottle lid check out test set, work efficiency is high, and the cost of labor is low.
Description
Technical Field
The utility model belongs to a beverage bottle lid detection area, concretely relates to bottle lid check out test set.
Background
As shown in fig. 2, after the bottle cap on the beverage bottle is manufactured, the color difference, the outer diameter a, the thread inner diameter B, the outer diameter C of the inner plug, the wall thickness D, the weight of the bottle cap and the classification of defective products are generally manually detected, so that the working efficiency is low and the error is large.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The to-be-solved technical problem of the utility model is to provide a bottle lid check out test set that can realize full automated inspection.
Technical scheme
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: a bottle cap detection device comprises a sucker manipulator, an electronic scale, a first visual detection mechanism, a second visual detection mechanism and a wall thickness detection mechanism;
the second visual detection mechanism comprises a first visual probe, a first mounting plate and a first sliding mechanism, the first sliding mechanism is used for driving the first mounting plate to move the bottle cap below the first visual probe, the first visual probe shoots the bottle cap through movement, and then size detection and analysis are carried out on shot pictures;
the second visual detection mechanism comprises a second visual probe and a bottle cap fixing frame, the bottle cap fixing frame is used for placing a bottle cap, the second visual probe horizontally shoots the bottle cap through movement, and then size detection analysis is carried out on shot pictures;
the wall thickness detection mechanism comprises a first contact probe, a second mounting plate and a second sliding mechanism; the first contact probe and the second contact probe are arranged on the support frame and are distributed up and down, the support frame comprises a third driving mechanism which enables the first contact probe and the second contact probe to move inwards or outwards simultaneously, and the second sliding mechanism is used for conveying the bottle cap of the second mounting plate between the first contact probe and the second contact probe;
the sucker manipulator is used for respectively conveying the bottle caps to the electronic scale, the first mounting plate bottle cap fixing frame or the second mounting plate.
Among the foretell bottle lid check out test set, still include bottle lid landing mechanism, bottle lid landing mechanism includes the slide of slope, the sucking disc manipulator is used for placing the slide with detecting qualified bottle lid.
The bottle cap detection equipment further comprises a defective product placing mechanism; the defective product placing mechanism comprises a material pushing block, a driving plate, a servo driving mechanism and a plurality of placing grooves which are arranged in a straight line; the driving plate is used for placing the bottle caps, the bottle caps are moved to the corresponding placing grooves through the servo driving mechanism, and then the bottle caps on the driving plate are pushed into the placing grooves by the pushing blocks.
In the bottle cap detection device, the first sliding mechanism and the second sliding mechanism are provided with a sliding rail, a sliding plate and a first cylinder; the sliding plate is slidably arranged on the sliding rail and slides back and forth through the first air cylinder; the first mounting plate and the second mounting plate are mounted on the sliding plates of the mechanisms respectively.
In the bottle cap detection device, the top of the driving plate is provided with the U-shaped notch, and the bottle cap is installed in the U-shaped notch.
(III) advantageous effects
The utility model discloses a bottle lid check out test set need not artifical supplementary, and weight, size and the defective products that can the automated inspection bottle lid are categorised, therefore work efficiency is high, detects the accuracy, has reduced artificial cost.
Drawings
Fig. 1 is a perspective view of the bottle cap detection device of the present invention;
fig. 2 is a schematic structural view of the bottle cap;
fig. 3 is a perspective view of a first visual inspection mechanism of the present invention;
fig. 4 is a perspective view of a second visual inspection mechanism of the present invention;
fig. 5 is a cross-sectional view of a second visual inspection mechanism of the present invention;
fig. 6 is a top view of the defective product placement mechanism of the present invention;
in the figure, 1 is a suction cup manipulator, 2 is an electronic scale, 3 is a first visual inspection mechanism, 4 is a second visual inspection mechanism, 5 is a wall thickness inspection mechanism, 6 is a slide, 7 is a defective product placement mechanism, 8 is a color difference inspection mechanism, 8, 11 is a slide rail, 12 is a slide plate, 13 is a first cylinder, 31 is a first visual probe, 32 is a first mounting plate, 33 is a first sliding mechanism, 41 is a second visual probe, 42 is a bottle cap fixing frame, 51 is a first contact probe, 52 is a second mounting plate, 53 is a second contact probe, 54 is a second sliding mechanism, 55 is a third driving mechanism, 71 is a pusher block, 72 is a servo driving mechanism, 73 is a placing groove, 75 is a U-shaped notch, and 101 is a bottle cap.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Example (b): the bottle cap detection device shown in fig. 1-6 comprises a sucker manipulator 1, an electronic scale 2, a first visual detection mechanism 3, a second visual detection mechanism 4, a wall thickness detection mechanism 5 and a color difference detection mechanism 8;
the second visual inspection mechanism 3 comprises a first visual probe 31, a first mounting plate 32 and a first sliding mechanism 33, the first sliding mechanism 33 is used for driving the first mounting plate 32 to move the bottle cap 101 to the position below the first visual probe 31, the first visual probe 31 shoots the bottle cap 101 through movement, and then size detection and analysis are carried out on the shot pictures, so that correction is carried out according to the set size, and whether the size is qualified is determined.
The second visual detection mechanism 4 comprises a second visual probe 41 and a bottle cap fixing frame 42, the bottle cap fixing frame 42 is used for placing the bottle cap 101, the second visual probe 41 horizontally shoots the bottle cap 101 through movement, and then size detection analysis is carried out on shot pictures; so as to correct according to the set size, thereby confirming whether the size is qualified.
The wall thickness detection mechanism 5 comprises a first contact probe 51, a second contact probe 53, a second mounting plate 52 and a second sliding mechanism 54; the first contact probe 51 and the second contact probe 53 are mounted on a support frame and distributed up and down, the support frame comprises a third driving mechanism 55 for simultaneously moving the first contact probe 51 and the second contact probe 53 inwards or outwards, the third driving mechanism 55 is a cylinder, and the second sliding mechanism 54 is used for conveying the bottle cap of the second mounting plate 52 between the first contact probe 51 and the second contact probe 53; after the first contact probe 51 and the second contact probe 53 contact the bottle cap, the corresponding sizes are detected and compared with the set sizes, so that whether the sizes are qualified or not is confirmed.
The suction cup manipulator 1 is used for delivering the bottle caps 101 to the electronic scale 2, the first mounting plate 32, the bottle cap fixing frame 42 or the second mounting plate 52 respectively.
The color difference detection mechanism 8 comprises a visual probe, a conveying plate and a guide mechanism, and the picture shot by the visual probe is compared with the set color to confirm whether the color is qualified or not,
the utility model discloses still include bottle lid landing mechanism, bottle lid landing mechanism includes the slide 6 of slope, sucking disc manipulator 1 is used for placing slide 6 with detecting qualified bottle lid 101.
The utility model also comprises a defective product placing mechanism 7; the defective product placing mechanism 7 comprises a material pushing block 71, a driving plate 72, a servo driving mechanism 73 and a plurality of placing grooves 74 which are arranged in a straight line; the driving plate 72 is used for placing the bottle caps, the bottle caps are moved to the corresponding placing grooves 74 through the servo driving mechanism 73, and then the pushing block 71 pushes the bottle caps on the driving plate 72 into the placing grooves 74.
The first sliding mechanism 33 and the second sliding mechanism 54 are provided with a slide rail 11, a sliding plate 12 and a first cylinder 13; the sliding plate 12 is slidably mounted on the sliding rail 11 and slides back and forth through a first cylinder 13; the first mounting plate 32 and the second mounting plate 52 are each mounted on the slide plate 12 of the respective mechanism.
The top of the driving plate 72 is provided with a U-shaped notch 75, and the bottle cap 101 is installed in the U-shaped notch 75.
The above-described suction cup robot 1 and the servo drive mechanism 73 are both of a conventional screw drive structure.
During operation, the color difference detection mechanism 8 detects the bottle cap with the upward bottom on the conveying plate, specifically speaking, the picture shot by the vision probe is compared with the set color, and therefore whether the color is qualified or not is confirmed. Then the bottle cap is delivered to the clamping position of the sucker manipulator 1 through the conveying plate and the guide mechanism.
The unqualified bottle caps 101 are directly sent to the U-shaped notch 75 of the defective product placing mechanism 7, then the servo driving mechanism 73 moves the bottle caps 101 to the corresponding placing groove 74, and the material pushing block 71 pushes the bottle caps 101 into the placing groove 74 through the self-contained air cylinder.
If the detection is qualified, the sucking disc mechanical arm 1 sucks the inner side face of the bottle cap 101 downwards, the inner side face is sent to the electronic scale 2, the electronic scale 2 obtains data after weighing and compares the data with set data, and if the bottle cap is unqualified, the bottle cap is installed and classified by the defective product processing method.
If the detection is qualified, the suction cup mechanical arm 1 sucks the inner side face of the bottle cap 101 downwards, the inner side face is conveyed to the first mounting plate 32 of the first detection mechanism 3, the first mounting plate 32 is conveyed to the position below the first vision probe 31 through parallel sliding, the first vision probe 31 downwards moves through a lifting cylinder carried by the first vision probe to shoot the bottle cap 101, so that the inner diameter size B of the thread of the bottle cap and the outer diameter size C of an inner plug are determined, then the shot pictures are subjected to size detection and analysis, so that the correction is performed according to the set size, whether the size is qualified is determined, and if the size is not qualified, the defective product processing method is installed for separation.
If the detection is qualified, the sucker manipulator 1 sucks the inner side surface of the bottle cap 101 downwards, the inner side surface is sent to a bottle cap fixing frame 42 of a second detection mechanism 4, the second vision probe 41 horizontally shoots the bottle cap 101 through movement, the outer diameter A of the bottle cap is determined, and then the shot pictures are subjected to size detection and analysis; and then, the dimension is corrected according to the set dimension, so that whether the dimension is qualified or not is confirmed, and if the dimension is not qualified, the defective product is installed and separated.
If the detection is qualified, the suction cup manipulator 1 sucks the inner side surface of the bottle cap 101 downwards, the inner side surface is conveyed to the second mounting plate 52 of the wall thickness detection mechanism 5, the second mounting plate 52 moves between the first contact probe 51 and the second contact probe 53, the first contact probe 51 and the second contact probe 53 move towards the bottle cap direction through the respective third driving mechanism 55, the thickness D of the bottle cap is calculated after the first contact probe 51 and the second contact probe 53 are contacted with the bottle cap, then the correction is carried out according to the set size, whether the size is qualified is determined, and if the size is unqualified, the defective product processing method is installed for separation.
If the bottle cap 101 is detected to be qualified, the sucker mechanical arm 1 sucks the inner side face of the bottle cap 101 downwards, the bottle cap is conveyed to the inclined slide 6, and the bottle cap 101 slides into the qualified product box body through the angle of the slide 6.
The operation does not need manual handling, and all automatic operation is adopted, so that the working efficiency is improved, and the labor cost is reduced.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The bottle cap detection equipment is characterized by comprising a sucker manipulator (1), an electronic scale (2), a first visual detection mechanism (3), a second visual detection mechanism (4) and a wall thickness detection mechanism (5);
the first visual detection mechanism (3) comprises a first visual probe (31), a first mounting plate (32) and a first sliding mechanism (33), the first sliding mechanism (33) is used for driving the first mounting plate (32) to move the bottle cap (101) to the position below the first visual probe (31), the first visual probe (31) shoots the bottle cap (101) through movement, and then size detection analysis is carried out on shot pictures;
the second visual detection mechanism (4) comprises a second visual probe (41) and a bottle cap fixing frame (42), the bottle cap fixing frame (42) is used for placing a bottle cap (101), the second visual probe (41) horizontally shoots the bottle cap (101) through moving, and then size detection analysis is carried out on shot pictures;
the wall thickness detection mechanism (5) comprises a first contact probe (51), a second contact probe (53), a second mounting plate (52) and a second sliding mechanism (54); the first contact probe (51) and the second contact probe (53) are arranged on a support frame and distributed up and down, the support frame comprises a third driving mechanism (55) for simultaneously moving the first contact probe (51) and the second contact probe (53) inwards or outwards, and the second sliding mechanism (54) is used for conveying the bottle cap of the second mounting plate (52) between the first contact probe (51) and the second contact probe (53);
the sucker manipulator (1) is used for respectively conveying bottle caps (101) to the electronic scale (2), the first mounting plate (32), the bottle cap fixing frame (42) or the second mounting plate (52).
2. The bottle cap detection device according to claim 1, further comprising a bottle cap sliding mechanism, wherein the bottle cap sliding mechanism comprises an inclined slide (6), and the sucker manipulator (1) is used for placing a qualified bottle cap (101) to be detected on the slide (6).
3. The bottle cap inspection apparatus according to claim 1, further comprising a defective product placement mechanism (7); the defective product placing mechanism (7) comprises a material pushing block (71), a driving plate (72), a servo driving mechanism (73) and a plurality of placing grooves (74) which are arranged in a straight line; the driving plate (72) is used for placing bottle caps, the bottle caps are moved to the corresponding placing grooves (74) through the servo driving mechanism (73), and then the bottle caps on the driving plate (72) are pushed into the placing grooves (74) through the pushing block (71).
4. The bottle cap detection device according to claim 1, characterized in that the first sliding mechanism (33) and the second sliding mechanism (54) are each provided with a sliding rail (11), a sliding plate (12) and a first cylinder (13); the sliding plate (12) is arranged on the sliding rail (11) in a sliding manner and slides back and forth through a first air cylinder (13); the first mounting plate (32) and the second mounting plate (52) are both mounted on the slide plate (12) of the respective mechanism.
5. A bottle cap detection apparatus according to claim 3, wherein the drive plate (72) is provided with a U-shaped notch (75) at the top, and the bottle cap (101) is mounted in the U-shaped notch (75).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920627114.7U CN209877896U (en) | 2019-05-05 | 2019-05-05 | Bottle cap detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920627114.7U CN209877896U (en) | 2019-05-05 | 2019-05-05 | Bottle cap detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209877896U true CN209877896U (en) | 2019-12-31 |
Family
ID=68963958
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920627114.7U Expired - Fee Related CN209877896U (en) | 2019-05-05 | 2019-05-05 | Bottle cap detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209877896U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109990722A (en) * | 2019-05-05 | 2019-07-09 | 宁波昱达智能机械有限公司 | A kind of bottle cap detection device |
-
2019
- 2019-05-05 CN CN201920627114.7U patent/CN209877896U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109990722A (en) * | 2019-05-05 | 2019-07-09 | 宁波昱达智能机械有限公司 | A kind of bottle cap detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191231 |