CN209745828U - On-line automatic silicon steel sheet inserting test machine - Google Patents

Abstract

The utility model provides an automatic online silicon steel sheet test machine of inserting, including the base, set up the pay-off belt mechanism in base one end, set up the pay-off motor in pay-off belt mechanism department, be provided with work piece positioning jig at pay-off belt mechanism's end, be provided with accredited testing organization along pay-off belt mechanism's horizontal direction, accredited testing organization includes test manipulator device and test jig, the utility model discloses to insert silicon steel sheet and the integrative design of test, insert steel silicon chip cylinder drive and insert the silicon steel sheet that steel silicon chip slip table will be equipped with on inserting steel silicon chip slip table and insert to the work piece in, simultaneously, the slider upward movement is surveyed to electricity cylinder drive electricity for the electrical survey faller contacts with the work piece, accomplishes the electrical survey, and three outward appearance detection processes of rethread divide into the yields and the unloading is accomplished to non-defective.

Description

An online automatic silicon-inserted steel sheet testing machine

technical field

The utility model belongs to a technology for inserting silicon steel sheets, in particular to an on-line automatic testing machine for inserting silicon steel sheets.

Background technique

The core component of the silicon steel sheet transformer, in the production process of the transformer, there is a process that inserts the silicon sheet one by one into a special device. Because the silicon sheet is thin and brittle, it is very difficult to slice and insert. big. In the past, most factories used manual insertion, which was labor-intensive and inefficient, and silicon wafers often broke when workers took and inserted them. Later, a silicon chip insertion machine appeared, which has the advantages of simple structure, easy installation, convenient operation, high degree of automation, improved work efficiency, and reduced fragmentation rate. After the low-frequency EI transformer is wound and soldered, the wire package goes through the assembly line to the designated finger and puts it in the middle of the insertion machine. After the silicon steel sheet is inserted, the transformer is taken out for testing, which increases the difficulty of testing the finished product and increases the process.

Utility model content

In view of this, the utility model provides an on-line automatic silicon-inserted steel sheet testing machine.

The technical scheme that the utility model adopts is:

An on-line automatic silicon-inserted steel sheet testing machine, comprising a base, a feeding belt mechanism arranged at one end of the base, a feeding motor arranged at the feeding belt mechanism, a workpiece positioning jig arranged at the end of the feeding belt mechanism, along the feeding belt mechanism A test mechanism is arranged in the horizontal direction, and the test mechanism includes a test manipulator device and a test fixture. The test manipulator device includes a manipulator mounting seat installed on the base, and upper and lower slide rails arranged on both sides of the manipulator mounting seat. The upper and lower arms are arranged on the rail, and a swing arm is fixed on the upper and lower arms. The swing arm is connected with the rotating shaft of the manipulator through the connecting block of the swing arm. The connecting shaft is fixed, the connecting shaft of the swing arm is fixed on the swing arm motor, a feeding nozzle assembly is arranged on the left side of the swing arm, and a plurality of test nozzles are arranged on the rear side of the feeding nozzle assembly and on the swing arm , from left to right, there are test fixtures, a first camera test platform, a second camera test platform, a third camera test platform, a good product blanking platform and a non-good product blanking platform in sequence from left to right. The first CCD camera, the second CCD camera, the third CCD camera, and the good product push Institutions and non-conforming product pushing institutions.

Further, the feeding suction nozzle assembly is fixed on the feeding suction nozzle fixing seat, the feeding suction nozzle fixing seat is fixed on the swing arm, and a feeding suction cup is arranged under the feeding suction nozzle assembly.

Further, the test nozzle is fixed on the test nozzle fixing seat, and the test nozzle fixing seat is fixed on the swing arm.

Further, the workpiece positioning jig is arranged on the positioning cylinder.

Further, the bottoms of the first camera test platform, the second camera test platform and the third camera test platform are respectively provided with a first light source combination, a second light source combination and a third light source combination.

Further, the bottoms of the good product unloading platform and the non-good product unloading platform are respectively provided with good product funnels and non-good product funnels.

Further, the test fixture includes a test base, two electric test support plates are arranged on the test base, an electric test base is provided on the upper end of the electric test support plate, and an electric test slider is provided on the lower end of the electric test base, and the electric test The bottom of the slider is connected to the electric measuring cylinder through the electric measuring connector. The electric measuring slider is provided with an electric measuring needle plate, and on the side of the electric measuring base is a sliding table for inserting steel and silicon wafers. A cylinder for inserting steel and silicon wafers is provided, and the bottom of the cylinder for inserting steel and silicon wafers is provided with an inserting sliding block, the inserting sliding block is fixed on the inserting sliding base, and an inserting sliding cylinder is arranged at the inserting sliding block.

Further, the rotating shaft of the manipulator is fixed at the edge of the connecting shaft of the swing arm.

The beneficial effects of the utility model are:

The utility model integrates the design of inserting silicon steel sheets and testing. The steel inserting silicon sheet cylinder drives the inserting steel silicon sheet sliding table to insert the silicon steel sheet prepared on the steel inserting silicon sheet sliding table into the workpiece. At the same time, the electric measuring cylinder drives the electric measuring The slider moves upwards, so that the electric probe plate contacts the workpiece to complete the electric measurement, and then through three appearance inspection processes, the products are divided into good products and non-good products to complete the blanking.

Instructions attached

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1, Fig. 2 are the structural representations of the utility model;

Fig. 3 is the structural representation of test fixture in the utility model;

Fig. 4 is a schematic diagram of the installation structure of the manipulator rotating shaft in the utility model.

specific embodiment

The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the utility model are used to explain the utility model, but not as a limitation to the utility model.

Referring to Fig. 1 to Fig. 4, the utility model provides an on-line automatic silicon-inserted steel sheet testing machine, comprising a base 1, a feeding belt mechanism 2 arranged at one end of the base 1, a feeding motor 3 arranged at the feeding belt mechanism 2, and The end of the feeding belt mechanism 2 is provided with a workpiece positioning fixture 16, and the workpiece positioning fixture 16 is arranged on the positioning cylinder 17, and a testing mechanism is arranged along the horizontal direction of the feeding belt mechanism 2, and the testing mechanism includes a testing manipulator device and Test fixture, described test manipulator device comprises the manipulator mount 5 that is installed on the base 1, is arranged on the upper and lower slide rail 11 of manipulator mount 5 both sides, is provided with upper and lower arm 9 on the upper and lower slide rail 11, and this upper and lower arm 9 is fixed with a swing arm 10, the swing arm 10 is connected with the manipulator rotating shaft 7 through the swing arm connecting block 8, and the manipulator rotating shaft 7 passes through the swing arm slot arranged on the manipulator mounting base 5 and is fixed to the swing arm connecting shaft , and the manipulator rotating shaft 7 is fixed on the edge of the swing arm connecting shaft, the swing arm connecting shaft is fixed on the swing arm motor 4, and a feeding suction nozzle assembly 14 is arranged on the left side of the swing arm 10, and the feeding The suction nozzle assembly 14 is fixed on the feeding suction nozzle fixing seat 15, and the feeding suction nozzle fixing seat 15 is fixed on the swing arm 10, and a feeding suction cup 150 is arranged below the feeding suction nozzle assembly 14, and on the upper The rear side of the material suction nozzle assembly 14 and on the swing arm 10 are provided with a plurality of test nozzles 12, the test nozzles 12 are fixed on the test nozzle holder 13, and the test nozzle holder 13 is fixed on the On the swing arm 10, test fixtures, a first camera test platform, a second camera test platform, a third camera test platform, a good product unloading platform, and a non-conforming product unloading platform are sequentially arranged below each test nozzle 12 from left to right. Material platform, the first camera test platform, the second camera test platform, the third camera test platform, the good product blanking platform and the non-good product blanking platform are correspondingly provided with the first CCD camera 30, the second CCD camera 22, the first CCD camera Three CCD cameras 23, good product pushing mechanism 24 and non-good product pushing mechanism 25, the bottom of the good product unloading platform and the non-conforming product unloading platform are respectively provided with a good product funnel and a non-good product funnel 33. The bottoms of the first camera test platform, the second camera test platform and the third camera test platform are respectively provided with a first light source combination 31 , a second light source combination and a third light source combination 33 .

The test fixture includes a test base 21, two electric test support plates 34 are arranged on the test base 21, an electric test base 38 is arranged on the upper end of the electric test support plate 24, and an electric test slider is arranged on the lower end of the electric test base 38 36. The bottom of the electric measuring slider 36 is connected to the electric measuring cylinder 39 through the electric measuring connector 35. The electric measuring slider 36 is provided with an electric measuring needle plate 37, and on the side of the electric measuring base 38, a steel silicon chip is arranged. Sliding table 40, inserting steel and silicon wafer slide table 40 is provided with inserting steel and silicon wafer cylinder 41, and the bottom of said inserting steel and silicon wafer cylinder 41 is provided with inserting sliding block 42, and inserting sliding block 42 is fixed on inserting and sliding base 43 On, and at the insertion sliding block 42, an insertion sliding cylinder 18 is arranged, and a sliding connection shaft 19 is arranged between the insertion sliding cylinder 18 and the insertion sliding block 42.

Its technical principle is: the utility model integrates the design of inserting silicon steel sheet and testing, the workpiece to be assembled is conveyed to the workpiece positioning fixture 16 by the feeding belt mechanism 2, and the positioning cylinder 17 pushes the workpiece positioning fixture 16 After positioning, it is sucked by the feeding suction cup 150, the swing arm motor 4 is pneumatic, the swing arm motor 4 drives the manipulator rotating shaft 7 to move to the right in the swing arm slot through the swing arm connection shaft, and the feeding suction cup 150 is moved to the test Place the jig, then discharge the material, control the swing arm motor 4 to turn over, the swing arm motor 4 drives the manipulator rotating shaft 7 to move to the left in the swing arm groove through the swing arm connecting shaft, and the steel inserting silicon wafer cylinder 41 drives the inserting steel The silicon wafer sliding table 40 inserts the silicon steel sheet prepared on the steel inserting silicon wafer sliding table 40 (the silicon steel sheet can be implanted by an external manipulator, which will not be described here) into the workpiece, and at the same time, the electric measuring cylinder drives the electric measuring slider Moving upwards makes the electric measuring needle plate contact with the workpiece to complete the electrical measuring, and then through three appearance inspection processes, the products are divided into good products and non-good products to complete the blanking.

The technical solutions disclosed in the embodiments of the present invention have been introduced in detail above, and the principles and implementation methods of the embodiments of the present invention have been explained by using specific examples in this paper. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.

Claims (8)

1. An on-line automatic silicon-inserted steel sheet testing machine is characterized by comprising a base, a feeding belt mechanism arranged at one end of the base, a feeding motor arranged at the feeding belt mechanism, a workpiece positioning jig arranged at the tail end of the feeding belt mechanism, and a testing mechanism arranged along the horizontal direction of the feeding belt mechanism, wherein the testing mechanism comprises a testing manipulator device and a testing jig, the testing manipulator device comprises a manipulator mounting seat arranged on the base, an upper sliding rail and a lower sliding rail arranged at two sides of the manipulator mounting seat, an upper arm and a lower arm are arranged on the upper sliding rail and the lower sliding rail, a swing arm is fixed on the upper arm and the lower arm, the swing arm is connected with a manipulator rotating shaft through a swing arm connecting block, the manipulator rotating shaft passes through a swing arm groove arranged on the manipulator mounting seat and is fixed with a swing arm connecting shaft, the swing arm connecting shaft is fixed on, the device comprises a plurality of test suction nozzles, a first camera test platform, a second camera test platform, a third camera test platform, a good product discharging platform and a non-good product discharging platform, wherein the test suction nozzles are arranged on the rear side of a material loading suction nozzle assembly and on a swing arm, the test fixture, the first camera test platform, the second camera test platform, the third camera test platform, the good product discharging platform and the non-good product discharging platform are sequentially arranged below each test suction nozzle from left to right, and a first CCD camera, a second CCD camera, a third CCD camera, a good product pushing mechanism and a non-good product pushing mechanism are correspondingly arranged at the positions of the first camera test platform, the second camera test platform, the third camera test.

2. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the feeding nozzle assembly is fixed on a feeding nozzle fixing seat, the feeding nozzle fixing seat is fixed on a swing arm, and a feeding suction cup is arranged below the feeding nozzle assembly.

3. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein said test suction nozzle is fixed on a test suction nozzle fixing seat, and said test suction nozzle fixing seat is fixed on said swing arm.

4. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the workpiece positioning jig is disposed on a positioning cylinder.

5. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the first camera testing platform, the second camera testing platform and the third camera testing platform are respectively and correspondingly provided with a first light source combination, a second light source combination and a third light source combination at the bottom.

6. The on-line automatic silicon steel sheet inserting testing machine as claimed in claim 1, wherein a good product hopper and a non-good product hopper are respectively arranged at the bottoms of the good product blanking platform and the non-good product blanking platform.

7. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the testing jig comprises a testing base, two electrical testing support plates are arranged on the testing base, an electrical testing base is arranged at the upper end of each electrical testing support plate, an electrical testing slide block is arranged at the lower end of each electrical testing base, the bottom of each electrical testing slide block is connected with an electrical testing cylinder through an electrical testing connector, an electrical testing needle plate is arranged on each electrical testing slide block, a silicon steel sheet inserting slide table is arranged on one side of the electrical testing base, a silicon steel sheet inserting cylinder is arranged at the position of the silicon steel sheet inserting slide table, an inserting sliding block is arranged at the bottom of the silicon steel sheet inserting cylinder, the inserting sliding block is fixed on the inserting sliding base, and an inserting sliding cylinder is arranged at.

8. The on-line automatic silicon steel sheet inserting testing machine as claimed in claim 1, wherein said manipulator rotation shaft is fixed at an edge position of a swing arm connecting shaft.