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CN209466351U - a hinge machine - Google Patents

a hinge machine Download PDF

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Publication number
CN209466351U
CN209466351U CN201821850491.9U CN201821850491U CN209466351U CN 209466351 U CN209466351 U CN 209466351U CN 201821850491 U CN201821850491 U CN 201821850491U CN 209466351 U CN209466351 U CN 209466351U
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China
Prior art keywords
workbench
plate
roller
link chain
rack
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CN201821850491.9U
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Chinese (zh)
Inventor
程楠
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Taizhou Yima Intelligent Equipment Co ltd
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TAIZHOU YILI'OU WOODWORKING MACHINERY CO Ltd
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Abstract

The utility model provides a kind of Link chain device, belongs to carpenter's technical field of processing equipment.It solves the problems, such as how to improve production efficiency.This Link chain device includes rack and plate workbench, rack is equipped with roller pipeline, roller pipeline includes several rollers being alternatively arranged along workbench length direction and can rotate along workbench length direction, each roller overhead height is consistent with the height of worktable upper surface or the upper surface of slightly above workbench, the processing gap passed through for drill bit is formed between the inside and workbench of roller pipeline, the two sides for processing gap are equipped with the material-pulling device that can plate is pushed into and be released above processing gap.This Link chain device had not only been used as conveying device by roller pipeline but also had been used as the design of support platform and the design of cooperation limit backer, material-pulling device; so that transmission process is not shut down among this Link chain device; feeding movement is smooth coherent; and the plate charging waiting time is short, to effectively increase the production efficiency of Link chain device.

Description

一种铰链机a hinge machine

技术领域technical field

本实用新型属于木工加工设备技术领域,涉及一种铰链机。The utility model belongs to the technical field of woodworking processing equipment and relates to a hinge machine.

背景技术Background technique

在家具生产行业,各种橱柜的门大都是通过合页或铰链连接在柜体上。这些柜门的边上都要用钻头钻一排用于安装铰链的孔,根据门的大小和使用铰链的数量,一般需要钻多个孔。目前,柜门铰链孔的加工一般通过铰链机加工。In the furniture production industry, the doors of various cabinets are mostly connected to the cabinet body by hinges or hinges. A row of holes for installing hinges must be drilled with a drill bit on the sides of these cabinet doors. Generally, multiple holes need to be drilled according to the size of the door and the number of hinges used. At present, the processing of the hinge hole of the cabinet door is generally processed by a hinge machine.

如中国专利【申请号:201510056963.8】公开了一种铰链机,其包括机架和并排设置在机架的横向导向轴上、且能够在横向导向轴上移动的钻孔单元;钻孔单元包括第一钻孔单元、第二钻孔单元、第三钻孔单元和第四钻孔单元;机架上设有用于驱动第一钻孔单元在横向导向轴上移动的第一横向丝杆;机架上设有用于驱动第二钻孔单元在横向导向轴上移动的第二横向丝杆;机架上设有用于驱动第三钻孔单元在横向导向轴上移动的第三横向丝杆;机架上设有用于驱动第四钻孔单元在横向导向轴上移动的第四横向丝杆。该发明中的钻孔单元由下往上打铰链孔,可以让木屑从后面的排尘套吸走,减少木屑工作环境的污染,且可以同时给门板钻多个锁孔,钻孔位置可通过调整滑道自由调整。For example, Chinese patent [Application No.: 201510056963.8] discloses a hinge machine, which includes a frame and a drilling unit that is arranged side by side on the horizontal guide shaft of the frame and can move on the horizontal guide shaft; the drilling unit includes the first One drilling unit, the second drilling unit, the third drilling unit and the fourth drilling unit; the frame is provided with a first transverse screw rod for driving the first drilling unit to move on the transverse guide shaft; the frame The second horizontal screw rod used to drive the second drilling unit to move on the horizontal guide shaft is provided on the top; the third horizontal screw rod used to drive the third drilling unit to move on the horizontal guide shaft is provided on the frame; the frame A fourth transverse screw rod for driving the fourth drilling unit to move on the transverse guide shaft is arranged on the top. The drilling unit in this invention drills hinge holes from bottom to top, which can allow wood chips to be sucked away from the dust exhaust cover at the back, reducing the pollution of the wood chip working environment, and can drill multiple lock holes for the door panel at the same time, and the drilling positions can be passed through Adjust the slideway to adjust freely.

但是,上述铰链机的上料和下料等木料的送料操作需要通过人工操作进行,这样导致铰链机的加工效率较低,不符合现代自动化加工的生产要求;为此,如中国专利【申请号201710719511.2】公开了一种用于板式定制家具铰链孔加工的数控设备,包括传送装置、钻孔机构、X向移动机构、Y向移动机构以及Z向移动机构;Y向移动机构安装于X向移动机构上,Z向移动机构安装于Y向移动机构上,钻孔机构安装于Z向移动机构上;传送装置包括板材传送机构、推板机构以及板材限位机构,推板机构设置于板材传送机构上,推板机构包括推板、推板驱动机构以及板材压紧部件,推板驱动机构与推板连接,用于将板材推向钻孔机构,板材压紧部件安装于推板上;板材传送机构包括固定平台、传送带、传送带托架以及顶升气缸,固定平台开设有多个皮带槽,传送带为多个分别设置于皮带槽中,各传送带安装于传送带托架上,顶升气缸与传送带托架连接,用于将传送带抬升出或收回到皮带槽中。该发明针对定制家具铰链孔进行数控钻孔加工,实现了铰链孔加工时板材送料的自动化,满足定制家具订单大规模生产的需求。However, the feeding operation of the above-mentioned hinge machine, such as loading and unloading, needs to be carried out manually, which leads to low processing efficiency of the hinge machine and does not meet the production requirements of modern automatic processing; for this reason, as in Chinese patent [application number 201710719511.2] discloses a numerical control equipment for processing hinge holes of panel-type custom-made furniture, including a transmission device, a drilling mechanism, an X-direction movement mechanism, a Y-direction movement mechanism, and a Z-direction movement mechanism; the Y-direction movement mechanism is installed on the X-direction movement mechanism. In terms of mechanism, the Z-direction moving mechanism is installed on the Y-direction moving mechanism, and the drilling mechanism is installed on the Z-direction moving mechanism; the conveying device includes a plate conveying mechanism, a push plate mechanism and a plate limit mechanism, and the push plate mechanism is set on the plate conveying mechanism Above, the push plate mechanism includes a push plate, a push plate driving mechanism and a plate pressing part, the push plate driving mechanism is connected with the push plate, and is used to push the plate to the drilling mechanism, and the plate pressing part is installed on the push plate; the plate is conveyed The mechanism includes a fixed platform, a conveyor belt, a conveyor belt bracket and a jacking cylinder. The fixed platform is provided with multiple belt grooves, and multiple conveyor belts are respectively arranged in the belt grooves. Each conveyor belt is installed on the conveyor belt bracket. The jacking cylinder and the conveyor belt bracket rack connection for raising or retracting the conveyor belt into the belt groove. The invention performs numerical control drilling on the hinge holes of customized furniture, realizes the automation of sheet material feeding during hinge hole processing, and meets the needs of mass production of customized furniture orders.

但是,具体分析其送料过程,上述数控设备还存在以下缺陷:在板材的上料过程中,顶升气缸控制传送带上升,板材由传送带输送至固定平台上方时,板材长度方向的定位通过位于传送带一端的限位立柱实现,完成定位长度方向定位后,为了使得板材得到固定平台的支撑,需要通过顶升气缸控制传送带下降到固定平台的皮带槽内,再由推板推送至加工区域进行打孔加工;当板材完成加工时,又需要通过顶升气缸控制传送带上升到固定平台的上方,板材此时会被传送带抬起,然后又传送带送出实现出料;也就是说,在上述板材的送料过程中,传送带需要反复的上升或者下降,每次板材打孔加工都需要等待传送带落位,而且必须要等打完孔的板材完全被输送出去以后下一块板材才能进入固定平台,这样就导致送料等待的时间较长,尤其是加工板材长度较短时,那么板材就需要由传送带带动一段距离在能进行打孔加工,这样等待时间更长,造成铰链机的生产效率提高十分有限。However, analyzing the feeding process in detail, the above-mentioned numerical control equipment still has the following defects: During the feeding process of the board, the jacking cylinder controls the conveyor belt to rise, and when the board is transported by the conveyor belt to the top of the fixed platform, the positioning of the board length direction is located at one end of the conveyor belt. The limit column is realized. After the positioning in the length direction is completed, in order to make the plate supported by the fixed platform, it is necessary to control the conveyor belt to drop into the belt groove of the fixed platform through the jacking cylinder, and then push it to the processing area by the push plate for punching. ; When the plate is finished processing, it is necessary to control the conveyor belt to rise to the top of the fixed platform through the jacking cylinder, and the plate will be lifted by the conveyor belt at this time, and then sent out by the conveyor belt to realize the discharge; that is to say, during the feeding process of the above plate , the conveyor belt needs to be raised or lowered repeatedly, and every time the sheet is punched, it needs to wait for the conveyor belt to be seated, and the next sheet must wait for the punched sheet to be completely conveyed before entering the fixed platform, which leads to waiting for feeding It takes a long time, especially when the length of the processing plate is short, then the plate needs to be driven by the conveyor belt for a certain distance before it can be punched, so the waiting time is longer, resulting in a very limited increase in the production efficiency of the hinge machine.

发明内容Contents of the invention

本实用新型的目的是针对现有的技术存在上述问题,提出了一种铰链机,本实用新型解决的技术问题是如何提高生产效率。The purpose of the utility model is to propose a hinge machine for the above-mentioned problems in the existing technology. The technical problem solved by the utility model is how to improve production efficiency.

本实用新型的目的可通过下列技术方案来实现:一种铰链机,包括机架和固定在机架上的板状工作台,其特征在于,所述机架上设有辊筒输送线,所述辊筒输送线包括若干沿工作台长度方向间隔排列且能够顺着工作台长度方向转动的滚筒,每个滚筒顶部高度与工作台上表面的高度一致或者略高于工作台的上表面,所述辊筒输送线的内侧与工作台之间形成有供钻头穿过的加工间隙,所述加工间隙的两侧设有能够将板材推入和推出加工间隙上方的推料装置。The purpose of this utility model can be achieved through the following technical solutions: a hinge machine, including a frame and a plate-like workbench fixed on the frame, is characterized in that, the frame is provided with a roller conveyor line, the The above-mentioned roller conveying line includes several rollers arranged at intervals along the length direction of the workbench and can rotate along the length direction of the workbench. A processing gap for drills to pass is formed between the inner side of the roller conveying line and the workbench, and a pushing device capable of pushing and pushing the plate into and out above the processing gap is provided on both sides of the processing gap.

本铰链机通过对送料结构做出改进,直接缩短了铰链机对于板材的加工时间,从而更好地提高了铰链机的生产效率;具体来说,本铰链机通过在工作台的一侧设计由一排沿工作台长度方向间隔排列且能够顺着工作台长度方向转动的滚筒组成的辊筒输送线,所有滚筒顶部高度与工作台的高度一致,由于滚筒本身有一定弹性,也可略高于工作台的上表面,大约高出不到0.5mm,该辊筒输送线与工作台之间形成有供钻头穿过的加工间隙,并通过在加工间隙的两侧设计推料装置,当板材需要上料时,板材通过辊筒输送线运送到位后,由一侧推料装置往加工间隙的上方推送,到位后,板材经过铰链机的压紧装置压紧后进行钻孔加工;完成加工后,出料时,由另一侧推料装置将板材推出加工间隙,使得板材整块与辊筒输送线接触,此时板材由辊筒输送线输送而出完成出料;从上述铰链机的送料过程分析可知,由于上述辊筒输送线位置和其与工作台高度基本一致并形成加工间隙的设计,使得辊筒输送线不仅起到输送板材的作用,而且起到对板材起到支撑的作用,即由若干滚筒组成的辊筒输送线实际上起到对板材加工时起到支撑的作用,也就是说,在整个板材压紧加工过程中,由于辊筒输送线同时具备输送和支撑的作用,这样使得辊筒输送线本身在加工过程中不需要进行避让移动,无需额外耽误送料时间而影响整个送料操作的流畅性,这样使得本铰链机在板材送料过程中只需进行辊筒输送线输送进料、推料装置推进料、加工操作、推料装置推出料、辊筒输送线输送出料就完成了整个送料操作,整个动作连贯,中间没有额外时间耽误,从而更好地提高了铰链机的生产效率;同时,辊筒输送线与工作台形成加工间隙这样设计,使得板材的加工区域最大限度的靠近辊筒输送线这一进出输送部件,从而能够节约推料装置进料推料和推料装置出料推料的行程,进一步缩短了送料操作所需时间,进而进一步提高了铰链机的生产效率。By improving the feeding structure, this hinge machine directly shortens the processing time of the hinge machine for the plate, thereby better improving the production efficiency of the hinge machine; specifically, the hinge machine is designed on one side of the workbench by A roller conveyor line consisting of a row of rollers arranged at intervals along the length of the workbench and capable of rotating along the length of the workbench. The upper surface of the workbench is about less than 0.5mm higher. There is a processing gap for the drill bit to pass between the roller conveyor line and the workbench. By designing a pushing device on both sides of the processing gap, when the plate needs to When feeding, the plate is transported to the position by the roller conveying line, and pushed to the upper part of the processing gap by the pushing device on one side. After the plate is in place, the plate is pressed by the pressing device of the hinge machine and then drilled; after processing, When discharging, the pushing device on the other side pushes the board out of the processing gap, so that the whole board is in contact with the roller conveyor line, and at this time the board is conveyed by the roller conveyor line to complete the discharge; from the feeding process of the above hinge machine It can be seen from the analysis that due to the position of the above-mentioned roller conveyor line and the design that it is basically consistent with the height of the workbench and forms a processing gap, the roller conveyor line not only plays the role of conveying the plate, but also plays a role of supporting the plate, that is, The roller conveying line composed of several rollers actually plays a supporting role in the processing of the plate, that is to say, in the whole plate pressing process, because the roller conveying line has the functions of conveying and supporting at the same time, so The roller conveyor line itself does not need to be moved during the processing process, and there is no need to delay the feeding time to affect the smoothness of the entire feeding operation. This makes the hinge machine only need to carry out roller conveyor line feeding during the sheet material feeding process. , Pushing the material by the pushing device, processing operation, pushing out the material by the pushing device, and conveying and discharging the material by the roller conveyor line completes the entire feeding operation. Efficiency; at the same time, the roller conveyor line and the workbench form a processing gap so that the processing area of the plate is as close as possible to the roller conveyor line, which is the in-and-out conveying part, so that the feeding and pushing device of the pushing device can be saved The stroke of discharging and pushing the material further shortens the time required for the material feeding operation, thereby further improving the production efficiency of the hinge machine.

在上述的铰链机中,所述辊筒输送线的内侧设有沿工作台长度方向布置且固连在机架上的条状辅助板,所述辊筒输送线的宽度大于所述辅助板的宽度,所述辅助板的上表面与工作台的上表面平齐,所述加工间隙形成于辅助板和工作台之间。通过上述辅助板和辊筒输送线共同配合,板材加工时,部分受到辅助板支撑,部分受到辊筒输送线支撑,并且由于辅助板更靠近加工间隙,这样使得加工间隙所在加工区域板材的支撑能够更加可靠,从而为辊筒输送线本身可以作为支撑台为板材提供可靠支撑提供有力保障,进而使得在整个板材压紧加工过程中,辊筒输送线本身不需要进行避让移动,无需额外耽误送料时间,从而有利于提高铰链机的生产效率;同时,由于辊筒输送线的宽度大于所述辅助板的宽度,板材加工时,大部分的支撑是依靠辊筒输送线提供的,也就是说,板材只有小部分位于加工间隙和辅助板上方,这样使得加工完成后,推料装置只需将板材推出较短的距离就能够由辊筒输送线带动运送出料,从而有利于节约出料时间,进而有利于提高铰链机的生产效率。In the above-mentioned hinge machine, the inner side of the roller conveying line is provided with a strip-shaped auxiliary plate arranged along the length direction of the workbench and fixed on the frame, and the width of the roller conveying line is larger than that of the auxiliary plate. width, the upper surface of the auxiliary plate is flush with the upper surface of the workbench, and the processing gap is formed between the auxiliary plate and the workbench. Through the cooperation of the above-mentioned auxiliary plate and the roller conveying line, when the plate is processed, part is supported by the auxiliary plate, and part is supported by the roller conveying line, and because the auxiliary plate is closer to the processing gap, the support of the plate in the processing area where the processing gap is located can be achieved. It is more reliable, so that the roller conveyor line itself can be used as a support platform to provide reliable support for the plate to provide a strong guarantee, so that during the entire plate pressing process, the roller conveyor line itself does not need to move avoidance, and there is no need to delay the feeding time , which is conducive to improving the production efficiency of the hinge machine; at the same time, since the width of the roller conveying line is greater than the width of the auxiliary plate, when the plate is processed, most of the support is provided by the roller conveying line, that is, the plate Only a small part is located above the processing gap and the auxiliary plate, so that after the processing is completed, the pushing device only needs to push the plate out a short distance before it can be driven by the roller conveying line to transport the material, which is beneficial to save the material discharging time, and further It is beneficial to improve the production efficiency of the hinge machine.

在上述的铰链机中,所述辅助板靠近滚筒的一侧具有若干沿横向间隔布置的凸齿部,相邻两个凸齿部之间形成有让位口,所述滚筒与上述让位口一一对应,且所述滚筒的一端位于对应的让位口内。通过以上凸齿部的设计,在不影响滚筒安装的同时充分利用了辅助板和滚筒之间的空间,从而更好地辅助辊筒输送线为板材提供可靠支撑,并且上述设计不增加辅助板相对辊筒输送线向内延伸的距离,这样就不会整加推料装置的推料行程,从而有利于提高本铰链机的生产效率。In the above-mentioned hinge machine, the side of the auxiliary plate close to the roller has a plurality of protruding teeth arranged at intervals along the transverse direction, and a relief opening is formed between two adjacent protruding teeth, and the roller and the above-mentioned relief opening One-to-one correspondence, and one end of the roller is located in the corresponding relief opening. Through the design of the above protruding teeth, the space between the auxiliary plate and the roller is fully utilized without affecting the installation of the roller, so as to better assist the roller conveyor line to provide reliable support for the plate, and the above design does not increase the relative The distance that the roller conveying line extends inwards will not increase the pushing stroke of the pushing device, which is conducive to improving the production efficiency of the hinge machine.

在上述的铰链机中,所述机架上至少设有两个沿工作台长度方向间隔布置且能够移动至辊筒输送线上方阻挡板材输送的限位靠山。通过以上限位靠山的设计,短的板材通过前面的限位靠山阻挡限位,长的板材通过后面的限位靠山阻挡限位,也就是说,板材的位置确定无需通过辊筒输送线的启停控制实现,这样使得辊筒输送线能够不停机工作,从而提高了生产效率;同时,当长度较短的板材进入辊筒输送线上时,通过前面的限位靠山就能够进行限位,受到限位靠山的阻挡,使得辊筒输送线可以不停机,然后推料装置工作进行推料,再进行压紧加工,此时滚筒相对套设在滚筒外的橡胶套打滑,完成加工后,放开限位靠山就能使加工好的板材继续向后输送,从上述分析可知,短板材能够在靠近辊筒输送线进料端的位置进行加工,加工完成后,在其向后输送时,下一张待加工的板材不需要等待上一张板材完全离开辊筒输送线就可以提前进入辊筒输送线,这样就减少了下一张板材的等待时间,从而提高了生产效率;并且,辊筒输送线可以不停机,这样也有利于提高生产效率;另外,通过上述至少两个限位靠山的间隔设计,可以同时对至少两张板材进行打孔加工,也有利于提高生产效率。In the aforementioned hinge machine, the frame is provided with at least two position-limiting backers arranged at intervals along the length direction of the workbench and capable of moving above the roller conveying line to block conveyance of the plate. Through the above design of the limit backer, the short plate is blocked by the front limit backer, and the long plate is blocked by the rear limit backer. The stop control is realized, so that the roller conveying line can work without stopping, thereby improving the production efficiency; at the same time, when the shorter plate enters the roller conveying line, it can be limited by the front limit backer, which is subject to The blocking of the limit backing makes the roller conveyor line not stop, and then the pushing device works to push the material, and then carry out the pressing process. At this time, the roller is slipping relative to the rubber sleeve set outside the roller. After the processing is completed, release it. The limit backing can make the processed plate continue to be conveyed backward. From the above analysis, it can be seen that the short plate can be processed near the feeding end of the roller conveyor line. After the processing is completed, when it is conveyed backward, the next sheet The plate to be processed can enter the roller conveyor line in advance without waiting for the previous plate to completely leave the roller conveyor line, which reduces the waiting time for the next plate, thereby improving production efficiency; and, the roller conveyor line It can not stop, which is also beneficial to improve production efficiency; in addition, through the above-mentioned interval design of at least two limit backers, at least two plates can be punched at the same time, which is also conducive to improving production efficiency.

在上述的铰链机中,所述辊筒输送线的上方或下方或者侧方设有伸缩气缸,所述伸缩气缸与机架固定,所述限位靠山通过伸缩气缸驱动。通过以上设计,使得限位靠山能够移动至辊筒输送线上方对板材输送进行阻挡限位。In the above-mentioned hinge machine, a telescopic cylinder is arranged above, below or on the side of the roller conveying line, the telescopic cylinder is fixed to the frame, and the position-limiting backer is driven by the telescopic cylinder. Through the above design, the limit backer can be moved to the top of the roller conveying line to block and limit the plate conveying.

作为另一种方案,在上述的铰链机中,所述机架上至少设有一个在工作台长度方向上位置可调并能够移动至辊筒输送线上方阻挡板材输送的限位靠山,所述机架上滑动连接有能够沿工作台长度方向移动的移动台,所述移动台上固定有伸缩气缸,所述限位靠山通过伸缩气缸驱动。通过以上设计的限位靠山,根据板材长短限位需要,限位靠山的位置可以进行调节,板材的位置确定无需通过辊筒输送线的启停控制实现,这样使得辊筒输送线能够不停机工作,并且节省了短板材加工的等待时间,从而提高了生产效率。As another solution, in the above-mentioned hinge machine, the frame is provided with at least one position-adjustable backer in the length direction of the workbench and can move above the roller conveying line to block the conveying of the plate. A mobile platform capable of moving along the length direction of the workbench is slidably connected to the frame, and a telescopic cylinder is fixed on the mobile platform, and the position-limiting backer is driven by the telescopic cylinder. Through the limit backer designed above, the position of the limit backer can be adjusted according to the length limit of the plate, and the position of the plate can be determined without the start and stop control of the roller conveyor line, so that the roller conveyor line can work without stopping , and save the waiting time for short plate processing, thus improving production efficiency.

在上述的铰链机中,所述推料装置包括位于所述加工间隙内侧的推出装置和位于加工间隙外侧的推进装置,所述推出装置包括固定在工作台上且沿横向布置的基准靠山,所述基准靠山上沿横向间隔开设有若干导向通槽,每个导向通槽内均对应设有推料块,每个推料块在对应的驱动件一的驱动下能够沿纵向移动;所述推进装置包括至少两个设置在辊筒输送线上方且沿工作台长度方向依次布置的推料条,所述机架上设有与推料条一一对应的驱动件二,所述推料条与机架滑动连接并能够在对应驱动件二的驱动下沿纵向向工作台方向移动。上述驱动件一为气缸、油缸或者丝杆电机。驱动件二为伺服电机,通过伺服电机配合皮带驱动;驱动件二也可为气缸或油缸或者丝杆电机。当需要加工短板材时,通过以上推进装置中推料条的分段独立设计,这样使得下一张短板材进入辊筒输送线,上一张短板材还遗留在辊筒输送线上时,下一张板材的推进动作不会对上一张板材的输送造成影响,从而保证生产效率能够得到提高。另外,作为另一种方案,上述推出装置包括沿横向布置在工作台上的至少两段移动靠条和固定在工作台上并与移动靠条一一对应的推动气缸,所述移动靠条固定在推动气缸的活塞杆上且能够在推动气缸的推动下沿纵向移动;上述推进装置和推出装置也均可通过机械手替代。In the above-mentioned hinge machine, the pushing device includes a pushing device located inside the processing gap and a pushing device positioned outside the processing gap, and the pushing device includes a reference backer fixed on the workbench and arranged transversely, so A number of guiding channels are arranged at intervals along the transverse direction on the above-mentioned reference backing, and a pushing block is correspondingly arranged in each guiding channel, and each pushing block can move longitudinally under the drive of the corresponding driving part one; the pushing The device includes at least two pusher strips arranged above the roller conveying line and arranged sequentially along the length direction of the workbench. The frame is provided with a driving member 2 corresponding to the pusher strips one by one. The pusher strips and the pusher strips are The frame is slidably connected and can move longitudinally toward the workbench under the drive of the corresponding drive part two. The first driving part is an air cylinder, an oil cylinder or a screw motor. The second driving part is a servo motor, which is driven by the servo motor and a belt; the second driving part can also be a cylinder or an oil cylinder or a screw motor. When it is necessary to process a short plate, through the independent design of the push strip in the above propulsion device, the next short plate enters the roller conveyor line, and when the previous short plate is still left on the roller conveyor line, the next The advancing action of a plate will not affect the conveyance of the previous plate, so as to ensure that the production efficiency can be improved. In addition, as another solution, the above-mentioned push-out device includes at least two sections of moving leaning bars arranged transversely on the workbench and push cylinders fixed on the working table and corresponding to the moving leaning bars one-to-one, and the moving leaning bars are fixed It is on the piston rod of the push cylinder and can move longitudinally under the push of the push cylinder; the above-mentioned propulsion device and ejection device can also be replaced by a manipulator.

在上述的铰链机中,所述机架上固定有若干与凸齿部一一对应且沿纵向布置的支撑板,所述凸齿部固定在对应的支撑板上,所述滚筒位于相邻的两个支撑板之间。通过以上支撑板的设计,使得辅助板结构稳固,这样保证辊筒输送线能够起到工作台的作用,从而使得在整个板材压紧加工过程中,辊筒输送线本身不需要进行避让移动,无需额外耽误送料时间,有利于提高铰链机的生产效率。In the above-mentioned hinge machine, a plurality of support plates corresponding to the protruding tooth parts and arranged longitudinally are fixed on the frame, the protruding tooth parts are fixed on the corresponding support plates, and the rollers are located on the adjacent between the two support plates. Through the design of the above support plate, the structure of the auxiliary plate is stable, so that the roller conveyor line can function as a workbench, so that the roller conveyor line itself does not need to move for avoidance during the entire plate pressing process. The additional delay in feeding time is beneficial to improve the production efficiency of the hinge machine.

在上述的铰链机的送料结构中,所述加工间隙下方的机架上固定有沿横向布置的横向滑轨,所述横向滑轨上至少滑动连接有两个滑板,所述滑板上固定有沿竖直方向布置的竖向滑轨,所述竖向滑轨上滑动连接有至少两个沿横向并列布置的托板,所述托板上固定有钻孔机。通过以上对于钻孔机布置设计,由于横向滑轨上至少滑动连接有两个滑板,也就是说,两个滑板上的钻孔机之间的间距可以调整,这样使得本铰链机可以对不同规格的板材进行打孔加工;同时,由于竖向滑轨上滑动连接有至少两个沿横向并列布置的托板,也就是说,一个滑板上至少设有两个能够沿竖直方向独立滑动的钻孔机,这样使得本铰链机能够同时对板材一端或两端加工多个铰链孔;因此,通过以上设计,从而提高了铰链机的加工效率。In the above-mentioned feeding structure of the hinge machine, the frame below the processing gap is fixed with a horizontally arranged horizontal slide rail, and at least two sliding plates are slidably connected to the horizontal slide rail, and the sliding plate is fixed with a A vertical slide rail arranged in a vertical direction, on which at least two pallets arranged side by side in a horizontal direction are slidably connected, and a drilling machine is fixed on the pallet. Through the above layout design of the drilling machine, since at least two sliding plates are slidably connected on the horizontal slide rail, that is to say, the distance between the drilling machines on the two sliding plates can be adjusted, so that the hinge machine can be used for different specifications. At the same time, since at least two pallets arranged side by side are slidably connected on the vertical slide rail, that is to say, at least two drills that can slide independently in the vertical direction are arranged on one slide rail. Hole machine, so that the hinge machine can process multiple hinge holes on one or both ends of the plate at the same time; therefore, through the above design, the processing efficiency of the hinge machine is improved.

在上述的铰链机的送料结构中,所述机架上转动连接有沿横向布置的传动轴,每个所述滚筒的外端与传动轴之间均设有皮带,所述皮带的一端套在对应滚筒的外端上,所述皮带的另一端扭曲并套在传动轴上,所述传动轴通过驱动电机驱动。通过以上设计,使得每个滚筒均能够得到传动轴的直接传动,并且上述扭曲的皮带设计使得每个独立转动滚筒均不容易打滑,这样使得滚筒能够被设计为高速转动,从而使得辊筒输送线的进料和出料的输送速度可以达到加快,进而有利于提高本铰链机的加工效率。In the above-mentioned feeding structure of the hinge machine, the frame is rotatably connected with a transmission shaft arranged horizontally, and a belt is provided between the outer end of each of the rollers and the transmission shaft, and one end of the belt is sleeved on the Corresponding to the outer end of the drum, the other end of the belt is twisted and sleeved on the transmission shaft, and the transmission shaft is driven by a driving motor. Through the above design, each roller can be directly driven by the transmission shaft, and the above-mentioned twisted belt design makes it difficult for each independently rotating roller to slip, so that the roller can be designed to rotate at high speed, so that the roller conveyor line The conveying speed of the feed and discharge can be accelerated, which is beneficial to improve the processing efficiency of the hinge machine.

在上述的铰链机的送料结构中,相邻两个支撑板的内端和外端之间的机架上均固定有与滚筒一一对应的滚筒座,滚筒的两端分别与对应的滚筒座转动连接。通过以上与滚筒一一对应的滚筒座设计,这样使得每个滚筒均对应一组滚筒座,从而使得每个滚筒的顶部高度能够进行独立修正调整,保证每个滚筒的顶部高度均与工作台上表面高度保持一致,从而使得滚筒能够配合工作台起到支撑作用,进而使得在整个板材压紧加工过程中,辊筒输送线本身不需要进行避让移动,无需额外耽误送料时间,从而有利于提高铰链机的加工效率。In the above-mentioned feeding structure of the hinge machine, roller seats corresponding to the rollers are fixed on the frame between the inner and outer ends of two adjacent support plates, and the two ends of the rollers are respectively connected to the corresponding roller seats. Turn to connect. Through the above design of the roller seat corresponding to the roller one by one, each roller corresponds to a group of roller seats, so that the top height of each roller can be independently corrected and adjusted to ensure that the top height of each roller is the same as that on the workbench. The surface height is kept consistent, so that the roller can cooperate with the workbench to play a supporting role, so that during the entire plate pressing process, the roller conveyor line itself does not need to move avoidance, and there is no need to delay the feeding time, which is conducive to improving the hinge. machine processing efficiency.

与现有技术相比,本铰链机具有以下优点:本铰链机通过辊筒输送线既作为输送装置又作为支撑平台的设计以及配合限位靠山、推料装置的设计,使得本铰链机中间输送过程不停机,送料动作顺畅连贯,并且板材进料等待时间短,从而有效提高了铰链机的生产效率。Compared with the prior art, this hinge machine has the following advantages: the design of the hinge machine as both a conveying device and a support platform through the roller conveying line, and the design of the limit backer and the pushing device make the hinge machine convey in the middle The process does not stop, the feeding action is smooth and coherent, and the waiting time for plate feeding is short, thus effectively improving the production efficiency of the hinge machine.

附图说明Description of drawings

图1是本实施例一中铰链机的结构示意图一。Fig. 1 is a first structural schematic diagram of the hinge machine in the first embodiment.

图2是本实施例一中铰链机的部分结构示意图一。Fig. 2 is a partial structural schematic diagram of the hinge machine in the first embodiment.

图3是本实施例一中铰链机的部分结构示意图二。Fig. 3 is a second schematic diagram of the partial structure of the hinge machine in the first embodiment.

图4是本实施例一中推出装置的结构示意图。Fig. 4 is a schematic structural diagram of the ejecting device in the first embodiment.

图5是本实施例一中铰链机的结构示意图二。Fig. 5 is the second structural schematic diagram of the hinge machine in the first embodiment.

图6是本实施例一中铰链机的结构示意图三。Fig. 6 is a schematic diagram III of the structure of the hinge machine in the first embodiment.

图7是本铰链机中钻孔机的安装结构示意图。Fig. 7 is a schematic diagram of the installation structure of the drilling machine in the hinge machine.

图中,1、机架;2、工作台;3、辊筒输送线;31、滚筒;4、加工间隙;5、辅助板;51、凸齿部;52、让位口;6、限位靠山;7、伸缩气缸;8、基准靠山;81、导向通槽;9、推料块;10、驱动件一;11、推料条;12、驱动件二;13、支撑板;14、横向滑轨;15、滑板;16、竖向滑轨;17、托板;18、钻孔机;181、钻头;19、传动轴;20、皮带;21、驱动电机。In the figure, 1. Rack; 2. Workbench; 3. Roller conveying line; 31. Roller; 4. Processing gap; 5. Auxiliary plate; Backing; 7. Telescopic cylinder; 8. Datum backing; 81. Guide channel; 9. Pushing block; 10. Driving part one; 11. Pushing bar; 12. Driving part two; 13. Support plate; Slide rail; 15, slide plate; 16, vertical slide rail; 17, pallet; 18, drilling machine; 181, drill bit; 19, transmission shaft; 20, belt; 21, driving motor.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

实施例一:Embodiment one:

具体来说,如图1所示,本铰链机包括机架1、固定在机架1上的板状工作台2以及用于板材压紧的压料装置。如图2所示,机架1上设有辊筒输送线3,辊筒输送线3包括若干沿工作台2长度方向间隔排列且能够顺着工作台2长度方向转动的滚筒31,每个滚筒31顶部高度与工作台2上表面的高度一致或者略高于工作台2的上表面。同时,辊筒输送线3的内侧与工作台2之间形成有供钻头181穿过的加工间隙4,加工间隙4的两侧设有能够将板材推入和推出加工间隙4上方的推料装置。如图3所示,机架1上还至少设有两个沿工作台2长度方向间隔布置且能够移动至辊筒输送线3上方阻挡板材输送的限位靠山6。辊筒输送线3的上方或下方或者侧方设有伸缩气缸7,伸缩气缸7与机架1固定,限位靠山6通过伸缩气缸7驱动。Specifically, as shown in FIG. 1 , the hinge machine includes a frame 1 , a plate-like workbench 2 fixed on the frame 1 , and a pressing device for pressing plates. As shown in Figure 2, a roller conveying line 3 is provided on the frame 1, and the roller conveying line 3 includes a plurality of rollers 31 arranged at intervals along the length direction of the workbench 2 and capable of rotating along the length direction of the workbench 2, each roller 31 The height of the top is consistent with the height of the upper surface of the workbench 2 or slightly higher than the upper surface of the workbench 2 . At the same time, a processing gap 4 is formed between the inner side of the roller conveying line 3 and the worktable 2 for the drill bit 181 to pass through, and the two sides of the processing gap 4 are provided with pushing devices capable of pushing and pushing the plate into and out of the processing gap 4 . As shown in FIG. 3 , the frame 1 is provided with at least two position-limiting backers 6 arranged at intervals along the length direction of the workbench 2 and capable of moving above the roller conveying line 3 to block conveyance of the plate. A telescopic cylinder 7 is arranged above or below or on the side of the roller conveying line 3 , and the telescopic cylinder 7 is fixed to the frame 1 , and the limit backer 6 is driven by the telescopic cylinder 7 .

更具体地,上述辊筒输送线3的内侧设有沿工作台2长度方向布置且固连在机架1上的条状辅助板5,辊筒输送线3的宽度大于辅助板5的宽度,辅助板5的上表面与工作台2的上表面平齐,加工间隙4形成于辅助板5和工作台2之间。辅助板5靠近滚筒31的一侧具有若干沿横向间隔布置的凸齿部51,相邻两个凸齿部51之间形成有让位口52,滚筒31的转轴一端位于让位口52内。机架1上固定有若干与凸齿部51一一对应且沿纵向布置的支撑板13,凸齿部51固定在对应的支撑板13上,滚筒31位于相邻的两个支撑板13之间。相邻两个支撑板13的内端和外端之间的机架1上均固定有与滚筒31一一对应的滚筒座,滚筒31的两端分别与对应的滚筒31座转动连接。机架1上转动连接有沿横向布置的传动轴19,每个滚筒31的外端与传动轴19之间均设有皮带20,皮带20的一端套在对应滚筒31的外端上,皮带20的另一端扭曲并套在传动轴19上,传动轴19通过驱动电机21驱动。More specifically, the inner side of the above-mentioned roller conveying line 3 is provided with a strip-shaped auxiliary plate 5 arranged along the length direction of the workbench 2 and fixed on the frame 1. The width of the roller conveying line 3 is larger than that of the auxiliary plate 5. The upper surface of the auxiliary plate 5 is flush with the upper surface of the workbench 2 , and the machining gap 4 is formed between the auxiliary plate 5 and the workbench 2 . The side of the auxiliary plate 5 close to the drum 31 has a plurality of protruding teeth 51 arranged at intervals along the transverse direction, and a relief opening 52 is formed between two adjacent protruding teeth 51 , and one end of the rotating shaft of the drum 31 is located in the relief opening 52 . The frame 1 is fixed with a number of support plates 13 corresponding to the protruding teeth 51 and arranged longitudinally, the protruding teeth 51 are fixed on the corresponding support plates 13, and the roller 31 is located between two adjacent support plates 13 . Roller seats corresponding to the rollers 31 are fixed on the frame 1 between the inner and outer ends of two adjacent support plates 13, and the two ends of the rollers 31 are respectively connected in rotation with the corresponding rollers 31 seats. The frame 1 is rotatably connected with a transmission shaft 19 arranged horizontally, and a belt 20 is arranged between the outer end of each drum 31 and the transmission shaft 19, and one end of the belt 20 is enclosed within the outer end of the corresponding drum 31, and the belt 20 The other end is twisted and sleeved on the transmission shaft 19, and the transmission shaft 19 is driven by a drive motor 21.

再如图3和图4所示,推料装置包括位于加工间隙4内侧的推出装置和位于加工间隙4外侧的推进装置,推出装置包括固定在工作台2上且沿横向布置的基准靠山8,基准靠山8上沿横向间隔开设有若干导向通槽81,每个导向通槽81内均对应设有推料块9,每个推料块9在对应的驱动件一10的驱动下能够沿纵向移动;推进装置包括至少两个设置在辊筒输送线3上方且沿工作台2长度方向依次布置的推料条11,机架1上设有与推料条11一一对应的驱动件二12,推料条11与机架1滑动连接并能够在对应驱动件二12的驱动下沿纵向向工作台2方向移动。本实施例中,驱动件一10为气缸,驱动件二12为伺服电机。As shown in Figures 3 and 4, the pushing device includes a pushing device positioned inside the processing gap 4 and a pushing device positioned outside the processing gap 4, and the pushing device includes a reference backer 8 fixed on the workbench 2 and arranged laterally, The reference backer 8 is provided with a number of guide channels 81 at intervals along the transverse direction, and each guide channel 81 is correspondingly provided with a pusher block 9, and each pusher block 9 can be driven along the longitudinal direction by the corresponding driver-10. Move; the propulsion device includes at least two pusher strips 11 arranged above the roller conveying line 3 and arranged sequentially along the length direction of the workbench 2, and the frame 1 is provided with a driving member 2 12 corresponding to the pusher strips 11 one-to-one The pushing bar 11 is slidably connected with the frame 1 and can move longitudinally toward the workbench 2 under the drive of the corresponding driving member 2 12 . In this embodiment, the first driving part 10 is an air cylinder, and the second driving part 12 is a servo motor.

如图5、图6和图7所示,加工间隙4下方的机架1上固定有沿横向布置的横向滑轨14,横向滑轨14上至少滑动连接有两个滑板15,滑板15上固定有沿竖直方向布置的竖向滑轨16,竖向滑轨16上滑动连接有至少两个沿横向并列布置的托板17,托板17上固定有钻孔机18。As shown in Fig. 5, Fig. 6 and Fig. 7, the frame 1 below the processing gap 4 is fixed with a transverse slide rail 14 arranged laterally, and at least two slide plates 15 are slidably connected on the transverse slide rail 14, and the slide plates 15 are fixed There are vertical slide rails 16 arranged in the vertical direction, and at least two pallets 17 arranged side by side in the horizontal direction are slidably connected to the vertical slide rails 16, and a drilling machine 18 is fixed on the pallet 17.

实施例二:Embodiment two:

本实施例中的技术方案与实施例一中的技术方案基本相同,不同之处在于,本实施例中,机架1上至少设有一个在工作台2长度方向上位置可调并能够移动至辊筒输送线3上方阻挡板材输送的限位靠山6。机架1上滑动连接有能够沿工作台2长度方向移动的移动台,移动台上固定有伸缩气缸7,限位靠山6通过伸缩气缸7驱动。The technical solution in this embodiment is basically the same as the technical solution in Embodiment 1, the difference is that in this embodiment, there is at least one on the frame 1 that can be adjusted in position in the length direction of the workbench 2 and can move to The limit backer 6 above the roller conveying line 3 blocks the plate conveying. The frame 1 is slidably connected with a mobile platform capable of moving along the length direction of the workbench 2. The mobile platform is fixed with a telescopic cylinder 7, and the limit backer 6 is driven by the telescopic cylinder 7.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

尽管本文较多地使用了机架1、工作台2、辊筒输送线3、滚筒31、加工间隙4、辅助板5、凸齿部51、让位口52、限位靠山6、伸缩气缸7、基准靠山8、导向通槽81、推料块9、驱动件一10、推料条11、驱动件二12、支撑板13、横向滑轨14、滑板15、竖向滑轨16、托板17、钻孔机18、钻头181、传动轴19、皮带20、驱动电机21等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses a lot of racks 1, workbench 2, roller conveyor line 3, roller 31, processing gap 4, auxiliary plate 5, convex tooth part 51, relief port 52, limit backer 6, telescopic cylinder 7 , Datum backing 8, guide channel 81, pusher block 9, driver one 10, pusher bar 11, driver two 12, support plate 13, horizontal slide rail 14, slide plate 15, vertical slide rail 16, pallet 17. Terms such as drilling machine 18, drill bit 181, transmission shaft 19, belt 20, driving motor 21, etc., but the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is against the spirit of the utility model.

Claims (10)

1. a kind of Link chain device, including rack (1) and the plate workbench (2) being fixed on rack (1), which is characterized in that described Rack (1) is equipped with roller pipeline (3), and the roller pipeline (3) includes several along workbench (2) length direction interval row Column and the roller (31) that can be rotated along workbench (2) length direction, on each roller (31) overhead height and workbench (2) The height on surface is consistent or the upper surface of slightly above workbench (2), the inside and workbench (2) of the roller pipeline (3) Between be formed with the processing gap (4) passed through for drill bit (181), the two sides of processing gap (4) are equipped with and can push away plate Enter and release the material-pulling device above processing gap (4).
2. Link chain device according to claim 1, which is characterized in that the inside of the roller pipeline (3) is equipped with along work The strip accessory plate (5) that platform (2) length direction is arranged and is connected on rack (1), the width of the roller pipeline (3) are greater than The upper surface of the width of the accessory plate (5), the accessory plate (5) is concordant with the upper surface of workbench (2), the processing gap (4) it is formed between accessory plate (5) and workbench (2).
3. Link chain device according to claim 2, which is characterized in that the accessory plate (5) has close to the side of roller (31) There is the convex teeth portion (51) of several laterally spaced arrangements, is formed with resigning mouthful (52) between two neighboring convex teeth portion (51), it is described Shaft one end of roller (31) is located in resigning mouthful (52).
4. Link chain device according to claim 1 or 2 or 3, which is characterized in that at least provided with two edges on the rack (1) Workbench (2) length direction arranged for interval and the limit backer that blocking plate conveying above roller pipeline (3) can be moved to (6)。
5. Link chain device according to claim 1 or 2 or 3, which is characterized in that on the rack (1) at least provided with one Position is adjustable on workbench (2) length direction and can be moved to above roller pipeline (3) limit of plate conveying is stopped to be leaned on Mountain (6).
6. Link chain device according to claim 4, which is characterized in that above or below the roller pipeline (3) or Side is equipped with telescopic cylinder (7), and the telescopic cylinder (7) and rack (1) are fixed, and the limit backer (6) passes through telescopic cylinder (7) it drives.
7. Link chain device according to claim 5, which is characterized in that slidably connecting on the rack (1) can be along work Platform (2) length direction mobile mobile station is fixed with telescopic cylinder (7) in the mobile station, and the limit backer (6), which passes through, stretches Contracting cylinder (7) driving.
8. Link chain device according to claim 1 or 2 or 3, which is characterized in that the material-pulling device includes being located at the processing Push-off device on the inside of gap (4) and the propulsion device on the outside of processing gap (4), the push-off device include being fixed on work The benchmark backer (8) for making on platform (2) and being arranged along the horizontal, it is laterally spaced on the benchmark backer (8) to offer several guiding Through slot (81), each guide groove (81) is interior to be correspondingly provided with expeller (9), and each expeller (9) is in corresponding actuator one (10) it can move longitudinally under driving;The propulsion device include at least two settings above the roller pipeline (3) and The pusher item (11) being sequentially arranged along workbench (2) length direction, the rack (1) is equipped with to be corresponded with pusher item (11) Actuator two (12), the pusher item (11) is slidably connected with rack (1) and can be in the driving of corresponding actuator two (12) Under it is mobile to workbench (2) direction along longitudinal direction.
9. Link chain device according to claim 3, which is characterized in that be fixed with several and convex teeth portion on the rack (1) (51) it corresponds and longitudinally arranged support plate (13), the convex teeth portion (51) is fixed on corresponding support plate (13), The roller (31) is between two adjacent support plates (13).
10. Link chain device according to claim 1 or 2 or 3, which is characterized in that the rack below processing gap (4) (1) it is fixed with the horizontal slide rail (14) being arranged along the horizontal on, at least slidably connects two slide plates on the horizontal slide rail (14) (15), it is fixed with the vertical rails (16) being arranged in a vertical direction on the slide plate (15), is slided on the vertical rails (16) At least two supporting plates (17) being transversely arranged in juxtaposition are connected with, are fixed with drilling machine (18) on the supporting plate (17).
CN201821850491.9U 2018-11-09 2018-11-09 a hinge machine Expired - Fee Related CN209466351U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109318302A (en) * 2018-11-09 2019-02-12 台州市意利欧机械有限公司 a hinge machine
CN114571545A (en) * 2022-02-17 2022-06-03 佛山市顺德区伟志成数控智能科技有限公司 Through type high-speed hinge bores

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109318302A (en) * 2018-11-09 2019-02-12 台州市意利欧机械有限公司 a hinge machine
CN109318302B (en) * 2018-11-09 2024-12-24 国器智眸(重庆)科技有限公司 A hinge machine
CN114571545A (en) * 2022-02-17 2022-06-03 佛山市顺德区伟志成数控智能科技有限公司 Through type high-speed hinge bores

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