CN209140154U - A kind of wheel disc of draught fan impeller connects positioning tool with blade - Google Patents
A kind of wheel disc of draught fan impeller connects positioning tool with blade Download PDFInfo
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- CN209140154U CN209140154U CN201821641527.2U CN201821641527U CN209140154U CN 209140154 U CN209140154 U CN 209140154U CN 201821641527 U CN201821641527 U CN 201821641527U CN 209140154 U CN209140154 U CN 209140154U
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- 238000010586 diagram Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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Abstract
The utility model relates to a kind of wheel discs of draught fan impeller to connect positioning tool with blade, it includes locating platform that the wheel disc of draught fan impeller, which connects positioning tool with blade, shaft is rotatably equipped on locating platform, the axial direction for defining shaft is up and down direction, shaft is equipped with for positioning turntable so that the wheel disc positioning region that wheel disc and shaft rotate coaxially, the blade positioning region for being used to position and clamp blade is additionally provided on the locating platform, the index dial with the cooperation of shaft rotation stop is additionally provided in the shaft, it circumferentially-spaced be disposed with several around its on index dial and be respectively used to positioning region corresponding with the link position of respective vanes on wheel disc, it is also movably equipped on locating platform and inserts cooperation and the circumferential block with index dial along index dial cooperates locating part to position wheel disc with positioning region.Locating effect is relatively good, and positioning accuracy is higher, is further ensured that the consistency positioned when blade is connect with wheel disc.
Description
Technical field
The utility model relates to a kind of wheel discs of draught fan impeller to connect positioning tool with blade.
Background technique
Axial flow blower is a kind of important ventilation, cleaner, is widely used in mine, tunnel, the energy, chemical industry, environmental protection
Equal fields.The quality of axial flow blower performance directly depends on the quality of its inner fan impeller.Draught fan impeller generally by blade and
The composition such as wheel disc, wherein wheel disc includes wheel hub, the abdomen disk coaxially arranged with wheel hub in wheel hub is arranged in and connect wheel hub and abdomen
The web of disk.Currently, there are two types of methods for the production of draught fan impeller, one is monoblock type processing method, another kind is seperated
Formula processing method.
Wherein monoblock type processing method is that one group of blade and wheel disc are carried out monoblock cast, although this processing method can solve
The orientation problem of certainly multiple blade consistency differences, but the Mold Making of monoblock cast is difficult, it is at high cost;And single blade is damaged
Bad to cause entire wheel retirement, operation expense is higher.
And split type processing rule is to process blade, wheel disc respectively, then welds single blade again or assembles in leaf
On piece wheel disc.And multiple blades are welded or are assemblied on wheel disc, there are positioning when the welding of multiple blades or assembly, consistency is poor,
The problem of location difficulty, directly affects the efficiency and ventilation quantity of blower if blade position inaccurate after welding or assembly;While this
Kind processing method low efficiency, large labor intensity.
And a kind of aial flow impeller welding is disclosed in the Chinese patent document that Authorization Notice No. is CN206366776U
Equipment is rotatably arranged on platform including platform and shaft, index dial, slide bar and the locating rod being arranged on slide bar, shaft, point
Scale is connect with rotating shaft transmission, is offered on the periphery of the index dial and the consistent positioning of blade quantity on the impeller
Slot, sliding bar are arranged in strip, retaining spring are arranged on slide bar, one end of retaining spring is fixed on slide bar, another
End is against on platform, and locating rod is stuck in locating slot, and shaft is connect with hub drive, and platform is equipped with the branch for being used to support blade
Fagging.In actual use, wheel hub to be welded is arranged and is fixed in shaft, rotating shaft, until locating rod card
In locating slot, locating rod is against in locating slot under the action of retaining spring, support plate is moved to the edge of wheel hub, then
Blade is placed on the supporting plate, starts to weld first blade, after the completion of welding, rotating wheel hub drives shaft rotation, indexing
Disk rotates together, and for locating slot by driving retaining spring to compress upwards with the contact surface of locating rod, locating rod skids off locating slot, and
It is against on the outer peripheral surface of index dial, it is real until index dial turns in next locating slot that locating rod is stuck in rotation direction
Now to the positioning of next blade welding position.And realization rotation is engaged by bevel gear between index dial and shaft.The axis stream
The welding position that each blade is corresponded on wheel disc can be ideally accurately positioned by formula impeller welding equipment, be processed in this way
It is high-efficient, it is easy to process.
But in the equipment during rotating shaft, locating rod stress can voluntarily be skidded off along the groove face of locating slot
Locating slot, this allows for shaft may being caused to rotate due to maloperation, and then locating rod is made to exist during welding blade
It is shaken in locating slot, not can guarantee positioning accuracy then at this time.And need just be transferred on index dial by engagement bevel gear,
Drive mechanism is more complicated when positioning, results in overall structure many and diverse in this way, the precision of each components and mutual
Assembly precision will be guaranteed, while maintenance replacement is many and diverse in individual damage parts.
Utility model content
The purpose of this utility model is to provide a kind of wheel discs of draught fan impeller to connect positioning tool with blade, for solving
The problem of structure is complicated for positioning device in the prior art, and positioning accuracy not can guarantee.
To achieve the above object, the wheel disc of the utility model draught fan impeller connects the technical solution of positioning tool with blade
It is:
The wheel disc of draught fan impeller connects positioning tool, including locating platform with blade, is rotatably equipped on locating platform
Axis, the axial direction for defining shaft is up and down direction, and shaft is equipped with for positioning turntable so that the wheel that wheel disc and shaft rotate coaxially
Disk positioning region is additionally provided with the blade positioning region for being used to position and clamp blade on the locating platform, be additionally provided in the shaft with
The index dial of shaft rotation stop cooperation circumferentially-spaced be disposed with several and be respectively used to and respective vanes on wheel disc on index dial around its
The corresponding positioning region of link position, be also movably equipped on locating platform with positioning region insert cooperation and with index dial along index dial
Circumferential block cooperate locating part to position wheel disc.
Further, in order to which the blade for being adapted to different type impeller connects, the index dial is there are two more than, and at least two
The positioning region quantity of one of index dial is less than the positioning region quantity of another index dial, the locating platform tool in index dial
There is the position for adjusting locating part so that locating part to be corresponded to the adjustment structure of the positioning region on each index dial.
Further, limit and simple assembly for convenience, the positioning region is the periphery that corresponding index dial is arranged in
Index hole on face.
Further, in order to keep overall structure simpler, the locating platform includes support plate and is arranged in support plate
On positioning tube, the shaft rolling assembling in positioning tube, the adjustment structure include be fixed on the side wall of positioning tube and
The support arm of one end suspension, adjusting stud is connected on the support arm along the vertical direction, and the adjustings stud is equipped with for limiting
The guide hole that position part installs, the adjusting stud and support arm are threadedly engaged to adjust the up and down direction position of locating part.
Further, in order to guarantee the stability limited, the locating part is to be installed in guide hole and match with guide hole screw thread
The stop screw of conjunction.
Further, in order to realize wheel disc and blade relative position positioning, the locating platform includes support plate, branch
Fagging is equipped with for adjusting regulating mechanism of the blade positioning region relative to the relative distance of wheel disc positioning region.
Further, the spacing of impeller and blade is adjusted for convenience, and the regulating mechanism includes being arranged on the supporting plate
For adjust blade positioning region upper and lower position height adjustment assembly, height adjustment assembly include install on the supporting plate simultaneously
The height adjustment screw rod extended up and down, the upper end of screw rod are connected with lifter plate, and the upper lifter plate is equipped with for adjusting blade
Level tune component of the positioning region at a distance from impeller positioning region, Level tune component include the level being arranged on upper lifter plate
Screw rod is adjusted, support base is provided on Level tune screw rod, the blade positioning region is positioned by the blade being arranged on support base
Plate is constituted, and blade positioning plate is slidedly assemblied on support base along perpendicular to the axial level for adjusting screw rod.
Further, the relative position of impeller and blade is adjusted for convenience, and support base is equipped with for along perpendicular to water
The adjusting screw of the axial push-and-pull blade positioning plate of Heibei provincial opera section screw rod.
Further, in order to guarantee connection angle of the blade with respect to impeller, the support base is equipped with for adjusting blade
Angle adjustment mechanism of the positioning plate relative to the tilt angle of support base.
Further, in order to facilitate the operation of angular adjustment, the angle adjustment mechanism includes the push-and-pull by adjusting screw
And it is slidedly assemblied in the articulated base on support base, one end of the blade positioning plate is hinged on articulated base, angular adjustment
Structure further includes that the adjusting rod being installed on support base is connect and be oriented to along the vertical direction with the other end of blade positioning plate, described
Adjusting rod move up and down and with movable vane piece positioning plate around hinged axially bored line pitching motion.
The beneficial effects of the utility model are: compared with the prior art, the wheel of draught fan impeller involved in the utility model
Disk connects positioning tool with blade, and by being provided with shaft and blade positioning region on locating platform, setting wheel disc is fixed in shaft
Blade is located on blade positioning region by position portion when needing to connect corresponding blade, and wheel disc is located in wheel disc positioning region
On, then according to the welding position of blade, rotating index dial or wheel disc adjusts wheel disc to the position connected with corresponding blade,
The positioning region of locating part and index dial is inserted at this time and is cooperated, guarantees that index dial and the opposite of locating platform stop by locating part
Turn, also ensures that wheel disc is limited relative to the position of index dial, then carry out the attended operation between blade and wheel disc;Blade connects
After the completion of connecing, by locating part and position portion from according to the theoretical link position rotating wheel disk of next blade, wheel disc is rotated
After in place, then the locating part on locating platform is inserted with next positioning region and is cooperated, continues the company of wheel disc and next blade
Connect operation.Overall structure is fairly simple, and connection effect is relatively good, while this it is only necessary to the fixing indexings in shaft
Disk, and external force is only passed through during actual location by the structure of the positioning region inserting cooperation on locating part and index dial
Locating part and positioning region could be detached from and insert by drawing locating part, and locating effect is relatively good, and positioning accuracy is higher, further
Guarantee the consistency positioned when blade is connect with wheel disc.
Using the connection positioning tool, the quality of impeller can be improved, and then guarantee the performance of axial flow blower, improve impeller
Production efficiency, reduce the labor intensity of worker;The positioning replacement that the new blade of impeller can be fast implemented, improves entire impeller indirectly
Service life, reduce operation expense;And it is of simple structure and low cost, easy to use and reliable.
Detailed description of the invention
Fig. 1 is that the structure for the specific embodiment that the wheel disc of the draught fan impeller of the utility model connects positioning tool with blade is shown
It is intended to;
Fig. 2 is the assembling structure schematic diagram of positioning turntable and locating platform in Fig. 1;
Fig. 3 is the left view cross-sectional view of Fig. 2;
Fig. 4 is the structural schematic diagram of height adjustment assembly in Fig. 1;
Fig. 5 is the structural schematic diagram of the Level tune component in Fig. 1;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the structural schematic diagram of the support base in Fig. 1 in Level tune component;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is the structural schematic diagram of angle adjustment mechanism in Fig. 1;
Figure 10 is the top view of Fig. 9;
Figure 11 is the assembling structure schematic diagram of the clamping tool and blade positioning plate in Fig. 1;
Figure 12 is the left view of Figure 11;
Remove the structural schematic diagram of blade positioning plate in the right view that Figure 13 is Fig. 9.
Description of symbols: 001- support plate;002- positioning tube;003- support arm;004- shaft;005- index dial;
006- lower cover plate;007- upper cover plate;008- wheel disc;009- wheel hub;010- web;011- abdomen disk;012- axle sleeve;013- pressing plate;
014- hold-down bolt;015- stud;016- stop nut;017- stop screw;018- bearing;019- key;020- index hole;
100- height adjustment assembly;101- guide post;102- height adjustment screw rod;103- upper junction plate;104- height adjustment handle;105-
Locking nut;106- first straight line bearing;The upper lifter plate of 107-;Lifter plate under 108-;109- transition plates;200- Level tune group
Part;201- bearing block;202- Level tune screw rod;203- support base;204- horizontal drive handle;205- guiding axis;206- hinge
Connect pedestal;207- adjusting screw;208- assembles bolt;209- washer;210- split pin;300- angle adjustment mechanism;301- leaf
Piece positioning plate;302- pin shaft;303- adjusting rod;304- guide groove;305- second straight line bearing;306- locating slot;307- blade;
308- adjustable plate;309- bolt;310- nut;400- clamping tool;401- fixed frame;402- fishbolt.
Specific embodiment
The embodiments of the present invention is described further with reference to the accompanying drawing.
The wheel disc of the draught fan impeller of the utility model connects the specific embodiment of positioning tool with blade, as shown in Figure 1, should
Positioning tool is connected to be applied to during the blade 307 of axial flow blower and the connection operation of wheel disc 008.Connect positioning tool packet
Locating platform is included, locating platform is equipped with shaft 004, is fixed with wheel disc positioning region in shaft 004, is additionally provided with leaf on locating platform
Piece positioning region, in the present embodiment, locating platform are plate structure, are the installation carrier of other components, certainly at other
In embodiment, the structure of locating platform is not specifically limited, and those skilled in the art can be arbitrarily devised according to actual needs.
Locating platform includes pedestal, and as shown in Figures 1 to 3, pedestal includes support plate 001 and is integrally formed with support plate 001
On the upper face of support plate 001 and the positioning tube 002 that upwardly extends, rotation turns be furnished with shaft 004 in positioning tube 002, tool
Body is that the inner hole upper and lower ends of positioning tube 002 all have step pore structure, and solid equipped with screw on upper surface and lower end surface
Determine hole, is arranged with bearing 018 in the lower end of shaft 004 and middle position, two bearings 018 are separately mounted to positioning tube
At 002 two step pore structures;Shaft 004 is Step Shaft, is rotatably arranged in positioning tube 002 by two bearings 018;Together
When in the lower end of positioning tube 002 lower cover plate 006 is fixed with by screw, lower cover plate 006 compresses the outer ring of corresponding bearing 018,
The upper end of positioning tube 002 is fixed with upper cover plate 007 by screw, and the middle position of upper cover plate 007 offers circular hole, shaft
004 upper end is upwardly extended across circular hole, is threaded onto screw fixed hole by screw and is realized the assembly of upper cover plate 007 in positioning tube
002 upper end corresponding position.Such structure type can be realized rotation of the shaft 004 relative to positioning tube 002, Er Qieneng
It is enough that stable support is played to shaft 004.
The upper end of shaft 004 upwardly extends, and the upper end of shaft 004 has step section, constitutes and is used for location and installation wheel disc
008 wheel disc positioning region, wheel disc 008 include wheel hub 009, web 010 and abdomen disk 011, and in the present embodiment, wheel disc 008 passes through
Abdomen disk 011 is set in shaft 004, while being cooperated by key 019 with corresponding keyway between abdomen disk 011 and shaft 004, is being turned
The upper end setting of axis 004 is pressed on the axle sleeve 012 of 011 upper end of abdomen disk, and passes through pressing plate 013 and the realization pair of hold-down bolt 014
The compression of abdomen disk 011 thus realizes that the positioning to wheel disc 008 clamps.
It is additionally provided with index dial 005 at the position in shaft 004 between positioning tube 002 and wheel disc 008 simultaneously, is indexed
Disk 005 is consistent with the axis of shaft 004, and the two rotation stop cooperates, and setting in this way can be while wheel disc 008 rotates, indexing
Disk 005 rotates synchronously.The periphery of index dial 005 is evenly equipped with index hole 020, the diameter of the axis of index hole 020 along index dial 005
To direction extend, and the setting form of index hole 020 need to meet each index hole 020 position and theoretic each blade
307 installation sites on wheel disc 008 are corresponding, be arranged in this way can need to 307 installation site of blade on wheel disc 008 into
When row positioning, it is thus only necessary to be positioned to index hole 020 corresponding on index dial 005, positioning accuracy is higher.Exist simultaneously
Also overhanging horizontally outward on the side wall of positioning tube 002 has support arm 003, and support arm 003 is equipped with stud 015, the side of stud 015
Wall upper end horizontal extension has the threaded hole of the center position extension towards index dial 005, while limit is coated in threaded hole
Screw 017, the threaded hole are guide hole, that is, the stop screw 017 can be towards 005 center position guiding movement of index dial to insert
It is filled in corresponding index hole 020, and then realizes that the block between index dial 005 cooperates.The stop screw 017 is also just constituted
Circumferential block for being inserted into corresponding index hole 020 and with index dial 005 along index dial 005 cooperates to determine turntable
The locating part of position, and index hole 020 also constitutes the positioning region on 005 outer peripheral surface of index dial.It is this to use index hole 020 and limit
The fit structure of position screw 017 carries out the form of circumferential block positioning to index dial 005, can guarantee the week of index dial 005
Cooperate direction perpendicular to block to the unlocking direction of the setting accuracy of direction position, and block cooperation, is not forced realization
Self-unlocking positions more stable.Certainly in other embodiments, the inserting cooperation of positioning region and locating part, which can also use, is limiting
Jack is set on the part of position, the corresponding structure type for setting guide post of the projection on the outer peripheral surface of index dial for positioning region, which is realized, inserts
Assembly is closed.
Different installation sites in order to the blade 307 being adapted in further types of draught fan impeller, that is, can set
Set more index holes 020, in the present embodiment, index dial 005 have it is multiple, along the vertical direction arranged for interval in shaft 004,
And the index hole 020 in each shaft 004 is dislocatedly distributed.It is needing to carry out 008 He of wheel disc to different types of draught fan impeller
When the connection of blade 307, the connection quantity of blade 307 is considered usually to select the index dial 005 of suitable position, and then find phase
Pair index hole 020, thus can be directed to different types of draught fan impeller, realize on wheel disc 008 to corresponding blade 307
Installation site is positioned.Meanwhile in order to realize the adjusting to locating part upper-lower height, with from different index dials 005
Index hole 020 is cooperated, and in the present embodiment, is equipped on the upside of the support arm 003 on above-mentioned 002 side wall of positioning tube and stud
015 stop nut 016 being threadedly engaged, stud 015 limit such stud 015 on support arm 003 by stop nut 016
Just constitute the adjusting stud of the height for adjusting the stop screw 017 on stud 015.
A series of structures such as above-mentioned positioning tube 002 and shaft 004 be for wheel disc 008 positioning and design, and this
In embodiment, the blade positioning region for locating blades 307 is additionally provided on the locating platform, it is real by the setting of blade positioning region
To the relative positioning between wheel disc 008 and blade 307 on present locating platform, guarantee the positioning accuracy in the two connection procedure.
For blade positioning region, in the present embodiment, it is provided in the support plate 001 of locating platform for adjusting blade positioning region
Upper and lower position height adjustment assembly 100, as shown in figure 4, height adjustment assembly 100 includes that the position of support plate 001 is arranged in
In the guide post 101 extended up and down on the side of positioning tube 002, the lower thread of guide post 101 is connected in support plate 001, and two
The upper end of a guide post 101 is connected with upper junction plate 103, and upper junction plate 103 is fastened by locking nut 105.It is led at two
Downside on column 101 positioned at upper junction plate 103, which is also oriented to, is equipped with elevating mechanism, and elevating mechanism includes being set on guide post 101
Lower lifter plate 108, with transition plates 109 is provided on the upper face of lifter plate 108 at present, transition plates 109 is upwardly extended, and wears
Above-mentioned upper junction plate 103 is crossed, while being equipped with upper lifter plate 107 on the upper surface of transition plates 109, through guide post 101 under
The guiding of lifter plate 108 cooperates, and realizes the adjusting to the upper-lower height of upper lifter plate 107.Also connect on lower lifter plate 108 simultaneously
It is connected to height adjustment screw rod 102, height adjustment screw rod 102 vertically extends, and lower end passes through support plate 001, and height is adjusted
Section screw rod 102 is threadedly coupled with support plate 001, while the lower end of height adjustment screw rod 102 being provided with height adjustment handle
104, in the actual operation process, height adjustment screw rod 102 and support plate 001 are driven by rotation height adjustment handle 104
Relative engagement, and then realize the push-and-pull to lower lifter plate 108.Further, in order to realize the smooth of guiding movement, in lower lifting
First straight line bearing 106 is additionally provided between plate 108 and guide post 101.
The water of the horizontal space for adjusting blade positioning region and wheel disc positioning region is additionally provided on upper lifter plate 107 simultaneously
Heibei provincial opera section component 200, as shown in figures 5-8, Level tune component 200 then include the upper face or so that upper lifter plate 107 is arranged in
Bearing block 201 on two sides, bearing block 201 are assemblied on upper lifter plate 107 by bolt, are assembled between two bearing blocks 201
There is Level tune screw rod 202, is also equipped with and is spaced the guiding axis 205 extending side by side, Level tune silk with Level tune screw rod 202
Bar 202 extends towards turntable positioning region, while being additionally provided with horizontal drive handle 204 in one end of Level tune screw rod 202, corresponding
Be equipped with support base 203 on Level tune screw rod 202 and guiding axis 205, horizontal tune is driven by horizontal drive handle 204
Screw rod 202 is saved, and then drives the horizontally-guided on guiding axis 205 of support base 203 is mobile to position to adjust support base 203 and wheel disc
Relative distance between portion.Meanwhile blade positioning plate 301 is additionally provided on support base 203, blade positioning plate 301 along perpendicular to
The axial direction level of Level tune screw rod 202 is slidedly assemblied on support base 203, can adjust blade positioning plate 301 in this way
Relative to the position of support base 203, adjusting screw 207, adjusting screw particularly are threaded in the side of support base 203
207 cooperate with the push-and-pull of blade positioning plate 301, and rotation adjusting screw 207 can be moved forward and backward with movable vane piece positioning plate 301.Support
It is provided with articulated base 206 on seat 203, one end of blade positioning plate 301 is hinged on articulated base 206, on articulated base 206
Slotted hole is offered, is fixed on support base 203 by assembling bolt 208, while above-mentioned adjusting screw 207 passes through support base
It after 203 side wall, protrudes into articulated base 206, and is fixed by washer 209 and split pin 210.When adjusting, dress is unclamped
With bolt 208, rotating adjusting screw 207 can drive articulated base 206 to slide.
It is equipped on support base 203 for adjusting angle of the blade positioning plate 301 relative to the tilt angle of support base 203
Adjustment structure 300, as shown in Fig. 9~10, in the present embodiment, one end on support base 203 backwards to articulated base 206 is along upper
Lower section is coated with adjusting rod 303 to guiding, and the upper end of adjusting rod 303 offers the guide groove 304 of horizontal direction extension, guide groove
The hinge axes of 304 opening direction and blade positioning plate 301 are in the same direction, and one end of blade positioning plate 301 and articulated base 206 are cut with scissors
It connects, the other end is assemblied in guide groove 304 by pin shaft 302, and above-mentioned adjusting rod 303 is assembled by second straight line bearing 305
On support base 203, while the lower section on adjusting rod 303 positioned at support base 203 is further fixed on adjustable plate 308, such as Figure 13 institute
Show, the radial opposite two sides on the adjustable plate 308 positioned at hinge bar 203 are respectively connected with the bolt being threadedly coupled with support base 203
309, bolt 309 is installed on along the vertical direction on support base 203, while adjustable plate 308 passes through the nut that is screwed on bolt 309
310 are locked in the root of bolt 309, in actual adjustment process, by loosening nut 310, and then rotating bolt
309, the adjusting of the upper and lower position to adjustable plate 308 can be realized, adjustable plate 308 drives adjusting rod 303 second when moving
It is moved up and down in linear bearing 305, indirect belt movable vane piece positioning plate 301 rotates, and then realizes the angular adjustment of blade 307.
In the present embodiment, pass through above-mentioned height adjustment assembly 100, Level tune component 200 and angular adjustment knot
The setting of structure 300 can be realized position and pose adjustment to blade positioning plate 301, which constitutes use
In the blade positioning region of locating blades 307, the locating slot 306 for placing blade 307 is provided on blade positioning plate 301,
In the present embodiment, blade positioning plate 301 is also configured with the clamping tool 400 for clamping blade 307, as shown in Figure 11~12,
Clamping tool 400 is made of fixed frame 401 and fishbolt 402, and fixed frame 401 is U-shaped structure, the lower wall of fixed frame 401
It is provided with circular hole, is fixed on blade positioning plate 301 by fishbolt 402, threaded hole is provided on upper side wall, is clamped for assembling
Blade 307 is placed in locating slot 306 by bolt 402, and fixed frame 401 is stuck on blade positioning plate 301, and adjustment clamps spiral shell
Bolt 402 compresses blade 307.
In the actual use process, following steps are related generally to: (1) being assembled the wheel disc 008 processed in shaft 004
On, it is fixed by pressing plate 013, hold-down bolt 014 in shaft 004 after the suit axle sleeve 012 of the upside of wheel disc 008;(2) root
According to the quantity of blade 307, adjust the position of stud 015, by the height of the stop screw 017 on stud 015 be adjusted to it is corresponding
Side have at 008 position of wheel disc of the matching number of index hole 020, and it is relatively fixed with nut and support arm 003, rotate simultaneously
Its head is inserted into the correspondence index hole 020 of 005 circumference of index dial by stop screw 017;(3) blade 307 is placed on
In the locating slot 306 of blade positioning plate 301, clamping tool 400 is clamped on blade positioning plate 301, and by adjusting clamping work
Fishbolt 402 on tool 400 compresses blade 307;(4) pass through above-mentioned height adjustment assembly 100 and Level tune component
200 adjustment blades 307 adjust blade 307 with respect to impeller by angle adjustment mechanism 300 with respect to the posture and distance of wheel disc 008
Angle;(5) it after the relative position of blade 307 and wheel disc 008 is kept, by the adjusting screw 207 on support base 203 and adjusts
Bar 303 is locked, and forbids operating corresponding handle again, guarantees that the relative positioning between blade 307 and wheel disc 008 is stablized;(6) then
Rotate Level tune component 200 levelling control lever, blade 307 is pressed on to the circumference of wheel disc 008, and carry out welding or
Assembling work;(7) clamping tool 400 is unclamped, levelling control lever is reversely rotated, is adjusted to suitable position, it is fixed in blade
It is put into next blade 307 on the plate 301 of position, and has clamping tool 400 to be fixed;(8) stop screw 017 is unclamped, makes to limit
Screw 017 is detached from the limit block to index dial 005, and next hole location of rotating wheel disk 008 to 005 circumference of index dial is adjusted
It is whole in place after, be inserted into next index hole 020 with stop screw 017, again by index dial 005 lock limit;(9) positive rotation
The levelling control lever for turning Level tune component 200, by the circumference that blade 307 is pressed on wheel disc 008 again carry out welding or
Assembling work;Successively alternately, the production of entire impeller can be completed.
In the actual use process, connection positioning work can quickly realize the circumference graduation and leaf of wheel disc 008
Spatial position adjustment between piece 307 and wheel disc 008 guarantees the consistency of the welding of blade 307 or assembly, improves the matter of impeller
Amount, and then guarantee the performance of axial flow blower;Also the production efficiency of impeller production can be improved, reduce the labor intensity of worker;Simultaneously
Single blade 307 is damaged or worn out, and is removed it and (if welded-type impeller, is needed polishing to clear up after removing damaged blade 307), is led to
The connection positioning tool is crossed, the positioning replacement of new blade 307 can be fast implemented, the service life of entire impeller is improved indirectly, drop
Low operation expense;4. the adjustment positioning tool is of simple structure and low cost, easy to use and reliable.
Certainly in other embodiments, if in order to be adapted to installation position of the blade of different types of draught fan impeller on wheel disc
It sets, can also set multiple for index dial, upper and lower arranged for interval, and in two adjacent wheel discs, the index dial positioned at upside
Diameter be greater than the diameter of the index dial positioned at downside, corresponding its pivot center arranged for interval of lower end surface Shangrao in wheel disc
Multiple index holes, and the index hole being located on the index dial of upside is arranged in except the outer peripheral surface of the index dial of downside, together
When each index dial on index hole misplace arrangement.The regulating arm that horizontal direction overhangs is set on the side wall of positioning tube, is adjusted
The locating part that the projecting end setting of arm extends up and down, regulating arm are oriented to along the radial level of positioning tube on the side wall of positioning tube and move
It is dynamic, to adjust the position of locating part, to be adapted to different index dials.
Certainly, in other embodiments, index dial can only be arranged one, and multiple groups have can be set in corresponding index hole,
Respectively correspond different types of impeller-type;In other embodiments, locating part can be directly disposed as guide-pin type structure;It adjusts
Structure can be set to the adjustment structure of three shafting formulas, is driven by feed screw nut.
Claims (10)
1. the wheel disc of draught fan impeller connects positioning tool, including locating platform with blade, it is rotatably equipped with shaft on locating platform,
The axial direction for defining shaft is up and down direction, and shaft is equipped with for positioning turntable so that wheel disc and the wheel disc that shaft rotates coaxially are fixed
Position portion is additionally provided with the blade positioning region for being used to position and clamp blade on the locating platform, it is characterised in that: in the shaft also
Equipped with the index dial cooperated with shaft rotation stop, circumferentially-spaced it be disposed with several around its on index dial and be respectively used to and phase on wheel disc
Answer the corresponding positioning region of the link position of blade, be also movably equipped on locating platform with positioning region insert cooperation and with index dial edge
The locating part that the circumferential block of index dial cooperates to position wheel disc.
2. the wheel disc of draught fan impeller according to claim 1 connects positioning tool with blade, it is characterised in that: the indexing
Disk is there are two more than, and the positioning region quantity of one of index dial is less than the positioning of another index dial at least two index dials
Portion's quantity, the locating platform have for adjusting the position of locating part so that locating part to be corresponded to the positioning region on each index dial
Adjustment structure.
3. the wheel disc of draught fan impeller according to claim 2 connects positioning tool with blade, it is characterised in that: the positioning
Portion is the index hole being arranged on the outer peripheral surface of corresponding index dial.
4. the wheel disc of draught fan impeller according to claim 3 connects positioning tool with blade, it is characterised in that: the positioning
Platform includes the positioning tube of support plate and setting on the supporting plate, and the shaft rolling assembling is in positioning tube, the adjusting knot
Structure includes being fixed on the side wall of positioning tube and the support arm of one end suspension, is connected with adjusting along the vertical direction on the support arm
Stud, the stud that adjusts are equipped with the guide hole installed for locating part, and the adjusting stud and support arm are threadedly engaged to adjust
The up and down direction position of locating part.
5. the wheel disc of draught fan impeller according to claim 4 connects positioning tool with blade, it is characterised in that: the limit
Part is the stop screw for being installed in guide hole and being threadedly engaged with guide hole.
6. the wheel disc of described in any item draught fan impellers connects positioning tool with blade according to claim 1~5, feature exists
In: the locating platform includes support plate, and support plate is equipped with for adjusting phase of the blade positioning region relative to wheel disc positioning region
The regulating mechanism adjusted the distance.
7. the wheel disc of draught fan impeller according to claim 6 connects positioning tool with blade, it is characterised in that: the adjusting
Mechanism includes the height adjustment assembly of the upper and lower position for adjusting blade positioning region of setting on the supporting plate, height adjustment group
Part includes installing the height adjustment screw rod extended on the supporting plate and up and down, and the upper end of screw rod is connected with lifter plate, it is described on
Lifter plate is equipped with for adjusting Level tune component of the blade positioning region at a distance from impeller positioning region, and Level tune component includes
Level tune screw rod on upper lifter plate is set, support base is provided on Level tune screw rod, the blade positioning region is by setting
The blade positioning plate set on support base is constituted, and blade positioning plate is slidedly assemblied in branch along perpendicular to the axial level for adjusting screw rod
It supports on seat.
8. the wheel disc of draught fan impeller according to claim 7 connects positioning tool with blade, it is characterised in that: on support base
Equipped with for the adjusting screw along the axial push-and-pull blade positioning plate perpendicular to Level tune screw rod.
9. the wheel disc of draught fan impeller according to claim 8 connects positioning tool with blade, it is characterised in that: the support
Seat is equipped with for adjusting angle adjustment mechanism of the blade positioning plate relative to the tilt angle of support base.
10. the wheel disc of draught fan impeller according to claim 9 connects positioning tool with blade, it is characterised in that: the angle
Degree adjustment structure includes the push-and-pull by adjusting screw and is slidedly assemblied in the articulated base on support base, the blade positioning plate
One end is hinged on articulated base, and angle adjustment mechanism further includes connecting with the other end of blade positioning plate and leading along the vertical direction
To the adjusting rod being installed on support base, the adjusting rod is moved up and down and is moved with movable vane piece positioning plate around hinged axially bored line pitching
Make.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821641527.2U CN209140154U (en) | 2018-10-10 | 2018-10-10 | A kind of wheel disc of draught fan impeller connects positioning tool with blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821641527.2U CN209140154U (en) | 2018-10-10 | 2018-10-10 | A kind of wheel disc of draught fan impeller connects positioning tool with blade |
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Publication Number | Publication Date |
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CN209140154U true CN209140154U (en) | 2019-07-23 |
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CN201821641527.2U Expired - Fee Related CN209140154U (en) | 2018-10-10 | 2018-10-10 | A kind of wheel disc of draught fan impeller connects positioning tool with blade |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110936620A (en) * | 2019-11-20 | 2020-03-31 | 深圳市华元自动化设备有限公司 | Fan blade welding machine |
CN111015046A (en) * | 2018-10-10 | 2020-04-17 | 河南森源重工有限公司 | Wheel disc and blade connecting and positioning tool for fan impeller |
CN111408874A (en) * | 2020-02-17 | 2020-07-14 | 湖南鑫宏源机械设备有限公司 | Axial fan flabellum welded fastening device |
CN112191978A (en) * | 2020-09-29 | 2021-01-08 | 中国航发动力股份有限公司 | Device for assisting in brazing of blades |
CN113770703A (en) * | 2021-09-24 | 2021-12-10 | 河南中原特钢装备制造有限公司 | Portable device applied to deep hole quick motor disassembly and assembly |
-
2018
- 2018-10-10 CN CN201821641527.2U patent/CN209140154U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111015046A (en) * | 2018-10-10 | 2020-04-17 | 河南森源重工有限公司 | Wheel disc and blade connecting and positioning tool for fan impeller |
CN110936620A (en) * | 2019-11-20 | 2020-03-31 | 深圳市华元自动化设备有限公司 | Fan blade welding machine |
CN111408874A (en) * | 2020-02-17 | 2020-07-14 | 湖南鑫宏源机械设备有限公司 | Axial fan flabellum welded fastening device |
CN112191978A (en) * | 2020-09-29 | 2021-01-08 | 中国航发动力股份有限公司 | Device for assisting in brazing of blades |
CN113770703A (en) * | 2021-09-24 | 2021-12-10 | 河南中原特钢装备制造有限公司 | Portable device applied to deep hole quick motor disassembly and assembly |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20191226 Address after: Changge City, Xuchang City, Henan province 461500 Weiwu Road, No. 16 Co-patentee after: Xiangcheng Senyuan intelligent sanitation Technology Co.,Ltd. Patentee after: HENAN SENYUAN HEAVY INDUSTRY Co.,Ltd. Address before: Changge City, Xuchang City, Henan province 461500 Weiwu Road, No. 16 Patentee before: HENAN SENYUAN HEAVY INDUSTRY Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190723 |