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CN209100381U - Pump Valve Integrated Fluidics Module - Google Patents

Pump Valve Integrated Fluidics Module Download PDF

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CN209100381U
CN209100381U CN201821826412.0U CN201821826412U CN209100381U CN 209100381 U CN209100381 U CN 209100381U CN 201821826412 U CN201821826412 U CN 201821826412U CN 209100381 U CN209100381 U CN 209100381U
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pump
valve
electro
channel
control module
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蒋振宇
李雪冰
王鑫
李满天
王鹏飞
刘建伟
史亚鹏
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Shenzhen Academy of Aerospace Technology
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Abstract

本实用新型公开了一种泵阀集成流控模块,包括汇流元件及分别集成安装于所述汇流元件上的双向泵、电液伺服阀与压力传感器,所述汇流元件的内部具有主流道与支流道,所述主流道用于连接所述双向泵与受控对象而形成输出主路,所述支流道用于连接所述电液伺服阀与所述受控对象而形成节流旁路,所述压力传感器连通于所述主流道。本实用新型提供的泵阀集成流控模块以汇流结构实现流控元件的高度集成,压缩布局空间、减少管线数量,提高安装维护效率,降低生产维护成本。

The utility model discloses a pump-valve integrated flow control module, which comprises a confluence element, a two-way pump, an electro-hydraulic servo valve and a pressure sensor which are respectively integrally installed on the confluence element. The inside of the confluence element is provided with a main channel and a branch flow The main channel is used to connect the two-way pump and the controlled object to form an output main channel, and the branch channel is used to connect the electro-hydraulic servo valve and the controlled object to form a throttling bypass. The pressure sensor is communicated with the main channel. The pump-valve integrated fluid control module provided by the utility model realizes the high integration of fluid control elements through the confluence structure, compresses the layout space, reduces the number of pipelines, improves the installation and maintenance efficiency, and reduces the production and maintenance cost.

Description

泵阀集成流控模块Pump Valve Integrated Fluidics Module

技术领域technical field

本实用新型属于液压技术领域,具体地来说,是一种泵阀集成流控模块。The utility model belongs to the field of hydraulic technology, in particular to a pump-valve integrated flow control module.

背景技术Background technique

液压传动是以液体为工作介质进行能量传递和控制的一种传动方式,与机械传动、电气传动并列构成传动的三种主要类型。以液压传动技术为基础,液压控制系统在工业领域得到广泛应用。Hydraulic transmission is a transmission method in which liquid is used as the working medium for energy transmission and control. It forms three main types of transmission in parallel with mechanical transmission and electrical transmission. Based on hydraulic transmission technology, hydraulic control systems are widely used in industrial fields.

液压控制系统以电机提供动力基础,利用液压泵将机械能转化为压力而推动液压油,通过控制各种阀门改变液压油的流向,从而推动液压缸实现不同行程、不同方向的动作,完成各种设备不同的动作需要。液压控制系统具有无级调速容易、动态性能好、运动平稳性佳、自我润滑等优点,在机器人领域研究愈益深入。The hydraulic control system uses the motor to provide the power base, uses the hydraulic pump to convert the mechanical energy into pressure to push the hydraulic oil, and changes the flow direction of the hydraulic oil by controlling various valves, thereby pushing the hydraulic cylinder to achieve different strokes and different directions. Different actions are required. The hydraulic control system has the advantages of easy stepless speed regulation, good dynamic performance, good motion stability, self-lubricating and so on.

目前,液压系统一般需要通过管路实现连接。管路连接工艺繁琐、管线散乱复杂,且需要较大的布局空间而增加布局难度,在系统油路复杂时情况更为严重,不利于装配与维护,极大地增加了生产维护成本。At present, hydraulic systems generally need to be connected through pipelines. The pipeline connection process is cumbersome, the pipelines are scattered and complex, and a large layout space is required to increase the layout difficulty. When the system oil circuit is complex, the situation is more serious, which is not conducive to assembly and maintenance, and greatly increases production and maintenance costs.

实用新型内容Utility model content

为了克服现有技术的不足,本实用新型提供了一种泵阀集成流控模块,以汇流结构实现流控元件的高度集成,压缩布局空间、减少管线数量,提高安装维护效率,降低生产维护成本。In order to overcome the deficiencies of the prior art, the utility model provides a pump-valve integrated fluid control module, which realizes the high integration of fluid control elements with a confluence structure, compresses the layout space, reduces the number of pipelines, improves installation and maintenance efficiency, and reduces production and maintenance costs. .

本实用新型的目的通过以下技术方案来实现:The purpose of the present utility model is achieved through the following technical solutions:

一种泵阀集成流控模块,包括汇流元件及分别集成安装于所述汇流元件上的双向泵、电液伺服阀与压力传感器,所述汇流元件的内部具有主流道与支流道,所述主流道用于连接所述双向泵与受控对象而形成输出主路,所述支流道用于连接所述电液伺服阀与所述受控对象而形成节流旁路,所述压力传感器连通于所述主流道。A pump-valve integrated flow control module includes a confluence element, a bidirectional pump, an electro-hydraulic servo valve and a pressure sensor integrally installed on the confluence element, wherein the confluence element has a main flow channel and a branch flow channel inside the main flow channel. The channel is used to connect the two-way pump and the controlled object to form an output main path, the branch channel is used to connect the electro-hydraulic servo valve and the controlled object to form a throttling bypass, and the pressure sensor is connected to the main channel.

作为上述技术方案的改进,所述主流道与所述支流道分别具有复数个换流末端,所述换流末端开口于所述汇流元件的表面。As an improvement of the above technical solution, the main flow channel and the branch flow channel respectively have a plurality of commutation ends, and the commutation ends are opened on the surface of the confluence element.

作为上述技术方案的进一步改进,不同的换流末端分别安装所述双向泵、所述电液伺服阀、所述压力传感器与快速接头,所述快速接头用于实现对外的管路连接。As a further improvement of the above technical solution, the bidirectional pump, the electro-hydraulic servo valve, the pressure sensor and the quick connector are respectively installed at different commutation ends, and the quick connector is used to realize the external pipeline connection.

作为上述技术方案的进一步改进,所述双向泵上安装有用于驱动其工作的驱动电机。As a further improvement of the above technical solution, a drive motor for driving the two-way pump is installed on the two-way pump.

作为上述技术方案的进一步改进,所述受控对象为液压缸,所述主流道包括第一流道与第二流道,所述第一流道用于连接所述双向泵的一端油口与所述液压缸的一腔,所述第二流道用于连接所述双向泵的一端油口与所述液压缸的另一腔。As a further improvement of the above technical solution, the controlled object is a hydraulic cylinder, the main flow channel includes a first flow channel and a second flow channel, and the first flow channel is used to connect an oil port of the two-way pump and the A cavity of the hydraulic cylinder, and the second flow channel is used to connect an oil port at one end of the bidirectional pump and the other cavity of the hydraulic cylinder.

作为上述技术方案的进一步改进,所述第一流道与所述第二流道一端连通并共同连接于供油箱。As a further improvement of the above technical solution, one end of the first flow channel and the second flow channel are communicated with each other and are jointly connected to the fuel supply tank.

作为上述技术方案的进一步改进,所述支流道成对设置并分别连接于所述液压缸的两腔,所述电液伺服阀与所述支流道一一对应地设置。As a further improvement of the above technical solution, the branch channels are arranged in pairs and are respectively connected to the two cavities of the hydraulic cylinder, and the electro-hydraulic servo valves are arranged in a one-to-one correspondence with the branch channels.

作为上述技术方案的进一步改进,所述支流道包括相互隔离的引流段与泄流段:所述引流段一端连接于所述受控对象,另一端连接于所述电液伺服阀的进油口;所述泄流段一端分别连接于所述电液伺服阀的控制油口,另一端连接于回油箱。As a further improvement of the above technical solution, the branch channel includes a drainage section and a drainage section isolated from each other: one end of the drainage section is connected to the controlled object, and the other end is connected to the oil inlet of the electro-hydraulic servo valve ; One end of the discharge section is respectively connected to the control oil port of the electro-hydraulic servo valve, and the other end is connected to the oil return tank.

作为上述技术方案的进一步改进,所述引流段远离所述电液伺服阀的进油口的一端连通于所述主流道。As a further improvement of the above technical solution, one end of the drainage section away from the oil inlet of the electro-hydraulic servo valve is communicated with the main channel.

作为上述技术方案的进一步改进,所述主流道用于与供油箱连接的一端设置单向阀。As a further improvement of the above technical solution, a one-way valve is provided at one end of the main channel for connecting with the fuel supply tank.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

以汇流元件集成安装双向泵、电液伺服阀与压力传感器,汇流元件内部具有主流道与支流道,主流道用于连接双向泵与受控对象而形成输出主路,支流道用于连接电液伺服阀与受控对象而形成节流旁路,压力传感器连通于主流道,形成高度集成的泵阀集成流控模块,可迳行装拆维护,压缩布局空间、减少管线数量,提高安装维护效率,降低生产维护成本。The two-way pump, electro-hydraulic servo valve and pressure sensor are integrated with the confluence element. The confluence element has a main channel and a branch channel. The main channel is used to connect the two-way pump and the controlled object to form the main output path, and the branch channel is used to connect the electro-hydraulic channel. The servo valve and the controlled object form a throttling bypass, and the pressure sensor is connected to the main channel to form a highly integrated pump valve integrated flow control module, which can be assembled and disassembled for maintenance, compress the layout space, reduce the number of pipelines, and improve the installation and maintenance efficiency. Reduce production and maintenance costs.

为使本实用新型的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and easy to understand, preferred embodiments are given below, and are described in detail as follows in conjunction with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.

图1是本实用新型实施例1提供的泵阀集成流控模块的第一轴测示意图;1 is a first axonometric schematic view of a pump-valve integrated fluid control module provided in Embodiment 1 of the present invention;

图2是本实用新型实施例1提供的泵阀集成流控模块的第二轴测示意图;2 is a second axonometric schematic diagram of the pump-valve integrated fluid control module provided in Embodiment 1 of the present invention;

图3是本实用新型实施例1提供的泵阀集成流控模块的主视局部示意图;3 is a partial schematic front view of the pump-valve integrated fluid control module provided in Embodiment 1 of the present invention;

图4是图3中泵阀集成流控模块的A-A剖视示意图;Fig. 4 is the A-A sectional schematic diagram of the pump-valve integrated fluid control module in Fig. 3;

图5是图3中泵阀集成流控模块的B-B剖视示意图;Fig. 5 is the B-B sectional schematic diagram of the pump-valve integrated fluid control module in Fig. 3;

图6是本实用新型实施例2提供的泵阀复合控制系统的系统原理示意图;6 is a schematic diagram of the system principle of the pump-valve composite control system provided in Embodiment 2 of the present invention;

图7是本实用新型实施例2提供的泵阀复合控制系统的控制原理示意图;7 is a schematic diagram of the control principle of the pump-valve composite control system provided in Embodiment 2 of the present invention;

图8是本实用新型实施例2提供的泵阀复合控制系统的第一控制器的控制原理框图;8 is a control principle block diagram of the first controller of the pump-valve composite control system provided in Embodiment 2 of the present invention;

图9是本实用新型实施例2提供的泵阀复合控制系统的第二控制器的控制原理框图;9 is a block diagram of the control principle of the second controller of the pump-valve composite control system provided in Embodiment 2 of the present invention;

图10是本实用新型实施例2提供的泵阀复合控制系统的第三控制器的控制原理框图。10 is a block diagram of the control principle of the third controller of the pump-valve composite control system provided in Embodiment 2 of the present invention.

主要元件符号说明:Description of main component symbols:

1-泵阀复合控制系统,10-泵阀集成流控模块,11-汇流元件,111-主流道,111a-第一流道,111b-第二流道,112-支流道,112a-引流段,112b-泄流段,113-换流末端,12-双向泵,121-第一油口,122-第二油口,13-驱动电机,141-第一压力传感器,142-第二压力传感器,151-第一电液伺服阀,152-第二电液伺服阀,161-第一单向阀,162-第二单向阀,17-快速接头,20-位移传感器,31-第一控制器,32-第二控制器,33-第三控制器,40-供油箱,50-回油箱,60-油液冷却器,70-非对称液压缸。1-Pump-valve compound control system, 10-Pump-valve integrated fluid control module, 11-Converging element, 111-Main channel, 111a-First channel, 111b-Second channel, 112-Sub channel, 112a-Drainage section, 112b-discharge section, 113-commutation end, 12-bidirectional pump, 121-first oil port, 122-second oil port, 13-drive motor, 141-first pressure sensor, 142-second pressure sensor, 151- The first electro-hydraulic servo valve, 152- The second electro-hydraulic servo valve, 161- The first one-way valve, 162- The second one-way valve, 17- Quick connector, 20- Displacement sensor, 31- The first controller , 32- the second controller, 33- the third controller, 40- oil supply tank, 50- oil return tank, 60- oil cooler, 70- asymmetric hydraulic cylinder.

具体实施方式Detailed ways

为了便于理解本实用新型,下面将参照相关附图对泵阀集成流控模块进行更全面的描述。附图中给出了泵阀集成流控模块的优选实施例。但是,泵阀集成流控模块可以通过许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对泵阀集成流控模块的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, a more comprehensive description of the pump-valve integrated fluid control module will be given below with reference to the related drawings. A preferred embodiment of the pump-valve integrated fluidics module is shown in the accompanying drawings. However, the pump valve integrated fluidics module may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the pump valve integrated fluidics module will be thorough and complete.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在泵阀集成流控模块的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used herein in the description of the pump-valve integrated fluid control module are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

实施例1Example 1

请结合参阅图1~5,本实施例公开一种泵阀集成流控模块10,包括汇流元件11及分别集成安装于汇流元件11上的双向泵12、电液伺服阀与压力传感器,用于提供一种高度集成的泵阀复合控制器件,压缩布局空间、减少管线数量,提高安装维护效率,降低生产维护成本。Please refer to FIGS. 1 to 5 , this embodiment discloses a pump-valve integrated fluid control module 10 , which includes a confluence element 11 , a bidirectional pump 12 , an electro-hydraulic servo valve and a pressure sensor integrally mounted on the confluence element 11 , for use in A highly integrated pump-valve compound control device is provided, which compresses layout space, reduces the number of pipelines, improves installation and maintenance efficiency, and reduces production and maintenance costs.

汇流元件11用于实现流体回路中泵阀流控元件的集成安装,并使这些泵阀流控元件对应流体连接形成所需的流控回路。基于此,泵阀集成流控模块10形成具有高集约度并可快速拆装的整体单元,模块中各泵阀流控元件之间无需通过管线连通,杜绝管线缠绕繁复弊端,安装维护均十分便利。汇流元件11可采用多种结构形式,即如板状、块状等类型,示范性地,汇流元件11为汇流块结构。The confluence element 11 is used to realize the integrated installation of the pump valve fluid control elements in the fluid circuit, and make these pump valve fluid control elements correspond to the fluid connection to form the required fluid control circuit. Based on this, the pump-valve integrated fluid control module 10 forms an integral unit that is highly intensive and can be quickly disassembled and assembled. There is no need to communicate through pipelines between the pump-valve fluid control components in the module, which eliminates the trouble of complicated pipeline winding, and is very convenient for installation and maintenance. . The confluence element 11 can take various structural forms, such as plate-like, block-like, and the like. Exemplarily, the confluence element 11 is a confluence block structure.

汇流元件11的内部具有主流道111与支流道112,用于实现对应的泵阀流控元件之间的流路连通。其中,主流道111用于连接双向泵12与受控对象而形成输出主路,提供受控对象工作所需的主驱动力;支流道112用于连接电液伺服阀与受控对象而形成节流旁路,实现对受控对象的节流调节;压力传感器连通于主流道111,实现对输出主路的压力监测。The inside of the confluence element 11 has a main flow channel 111 and a branch flow channel 112, which are used to realize the flow communication between the corresponding pump valve flow control elements. Among them, the main channel 111 is used to connect the two-way pump 12 and the controlled object to form the main output path, providing the main driving force required for the controlled object to work; the branch channel 112 is used to connect the electro-hydraulic servo valve and the controlled object to form a joint The flow bypass is used to realize the throttling adjustment of the controlled object; the pressure sensor is connected to the main channel 111 to realize the pressure monitoring of the output main channel.

示范性地,主流道111与支流道112分别具有复数个换流末端113,换流末端113开口于汇流元件11的表面。换流末端113用于实现汇流元件11与其他流体元件的流体交换,实现流体路径连通。换流末端113可采用多种形式实现,包括螺纹孔、通孔、接头等类型。Exemplarily, the main channel 111 and the branch channel 112 respectively have a plurality of commutation ends 113 , and the commutation ends 113 are opened on the surface of the bus element 11 . The commutating end 113 is used to realize the fluid exchange between the confluence element 11 and other fluid elements, and realize the communication of the fluid path. The commutating end 113 can be implemented in various forms, including threaded holes, through holes, joints, and the like.

示范性地,不同的换流末端113分别安装双向泵12、电液伺服阀、压力传感器与快速接头17,快速接头17用于实现对外的管路连接。其中,快速接头17用于实现泵阀集成流控模块10与受控对象、供油箱40、回油箱50等流体元件的快速连接。示范性地,快速接头17为铰接接头,可实现方便的旋转调节,使之处于较佳的连接位置而保证管线紧凑。Exemplarily, two-way pumps 12, electro-hydraulic servo valves, pressure sensors and quick connectors 17 are respectively installed on different commutating ends 113, and the quick connectors 17 are used to realize external pipeline connection. Among them, the quick connector 17 is used to realize the quick connection between the pump valve integrated fluid control module 10 and the controlled object, the fuel supply tank 40, the fuel return tank 50 and other fluid components. Exemplarily, the quick connector 17 is a hinged connector, which can realize convenient rotation adjustment, make it in a better connection position and ensure the compactness of the pipeline.

受控对象根据实际需要而选择,用于执行对应的动作。示范性地,受控对象为液压缸,则主流道111包括第一流道111a与第二流道111b。其中,第一流道111a用于连接双向泵12的一端油口与液压缸的一腔,另一端油口用于连接供油箱40而输入液压油;第二流道111b用于连接双向泵12的一端油口与液压缸的另一腔,另一端油口用于连接供油箱40而输入液压油。相应地,双向泵12的第一油口121与第一流道111a连接,第二油口122与第二流道111b连接。Controlled objects are selected according to actual needs and used to perform corresponding actions. Exemplarily, the controlled object is a hydraulic cylinder, and the main flow channel 111 includes a first flow channel 111a and a second flow channel 111b. The first flow channel 111a is used to connect one end of the oil port of the two-way pump 12 and a cavity of the hydraulic cylinder, and the other end of the oil port is used to connect the oil supply tank 40 to input hydraulic oil; the second flow channel 111b is used to connect the two-way pump 12. One end of the oil port is connected to the other cavity of the hydraulic cylinder, and the other end of the oil port is used to connect the oil supply tank 40 to input hydraulic oil. Correspondingly, the first oil port 121 of the bidirectional pump 12 is connected to the first flow passage 111a, and the second oil port 122 is connected to the second flow passage 111b.

示范性地,第一流道111a与第二流道111b一端连通并共同连接于供油箱40,进一步简化主流道111的结构。示范性地,主流道111用于与供油箱40连接的一端设置单向阀,防止液压油意外回流至供油箱40。例如,第一流道111a用于连接供油箱40的一端安装第一单向阀161,第二流道111b用于连接供油箱40的一端安装第二单向阀162。示范性地,第一流道111a上安装第一压力传感器141,第二流道111b上安装第二压力传感器142。Exemplarily, one end of the first flow channel 111a and the second flow channel 111b communicate with each other and are jointly connected to the fuel supply tank 40 , which further simplifies the structure of the main flow channel 111 . Exemplarily, one end of the main flow channel 111 for connecting with the oil supply tank 40 is provided with a one-way valve to prevent the hydraulic oil from returning to the oil supply tank 40 unexpectedly. For example, one end of the first flow channel 111 a is used for connecting to the fuel supply tank 40 and the first check valve 161 is installed, and one end of the second flow channel 111 b is used for connecting the end of the fuel supply tank 40 to install the second one-way valve 162 . Exemplarily, the first pressure sensor 141 is installed on the first flow channel 111a, and the second pressure sensor 142 is installed on the second flow channel 111b.

示范性地,支流道112包括相互隔离的引流段112a与泄流段112b。其中,引流段112a一端连接于受控对象,另一端连接于电液伺服阀的进油口(P口);泄流段112b一端分别连接于电液伺服阀的控制油口(A口或B口),另一端连接于回油箱50。由此,电液伺服阀可实现节流控制。可以理解,于泄流段112b具有分别对应于电液伺服阀的T(出油)/A/B口的换流末端113。Exemplarily, the branch channel 112 includes a drainage section 112a and a drainage section 112b isolated from each other. One end of the drainage section 112a is connected to the controlled object, and the other end is connected to the oil inlet (P port) of the electro-hydraulic servo valve; one end of the drain section 112b is respectively connected to the control oil port (A port or B port) of the electro-hydraulic servo valve. port), and the other end is connected to the return tank 50. Thus, the electro-hydraulic servo valve can realize throttling control. It can be understood that the discharge section 112b has the commutation ends 113 corresponding to the T (oil outlet)/A/B ports of the electro-hydraulic servo valve, respectively.

可以理解,主流道111与支流道112可通过不同的换流末端113连通于受控对象,亦可共享相同的换流末端113连通于受控对象。示范性地,引流段112a远离电液伺服阀的进油口的一端连通于主流道111,使主流道111与支流道112共享换流末端113,减少换流末端113的数量,简化汇流元件11的结构。It can be understood that the main channel 111 and the branch channel 112 can be communicated with the controlled object through different commutation terminals 113 , or can also share the same commutation end 113 and communicated with the controlled object. Exemplarily, one end of the drainage section 112a away from the oil inlet of the electro-hydraulic servo valve is communicated with the main channel 111 , so that the main channel 111 and the branch channel 112 share the commutating end 113 , reducing the number of the commutating ends 113 and simplifying the confluence element 11 . Structure.

示范性地,支流道112成对设置并分别连接于液压缸的两腔,电液伺服阀与支流道112一一对应地设置。换言之,支流道112的数量至少为二。每一支流道112分别安装一电液伺服阀,用于实现对液压缸的一腔的旁路节流。由于液压缸具有两腔,则第一电液伺服阀151用于实现第一腔的旁路节流,第二电液伺服阀152用于实现第二腔的旁路节流。Exemplarily, the branch channels 112 are arranged in pairs and are respectively connected to the two chambers of the hydraulic cylinder, and the electro-hydraulic servo valves are arranged in a one-to-one correspondence with the branch channels 112 . In other words, the number of the branch channels 112 is at least two. An electro-hydraulic servo valve is respectively installed in each branch flow channel 112 for realizing bypass throttling of a cavity of the hydraulic cylinder. Since the hydraulic cylinder has two chambers, the first electro-hydraulic servo valve 151 is used to realize the bypass throttling of the first chamber, and the second electro-hydraulic servo valve 152 is used to realize the bypass throttling of the second chamber.

示范性地,双向泵12上安装有用于驱动其工作的驱动电机13。驱动电机13可通过联轴器直接安装于双向泵12上,具有一体紧固结构。Exemplarily, the bidirectional pump 12 is mounted with a drive motor 13 for driving its operation. The drive motor 13 can be directly mounted on the bidirectional pump 12 through a coupling, and has an integral fastening structure.

实施例2Example 2

请结合参阅图1~7,本实施例公开一种泵阀复合控制系统1,包括实施例1所介绍的泵阀集成流控模块10、位移传感器20与控制单元,用于实现对非对称液压缸70(受控对象)的泵阀复合控制。首先说明的是,非对称液压缸70的内腔由活塞划分为有杆腔与无杆腔,活塞杆位于有杆腔内。Please refer to FIGS. 1 to 7 , this embodiment discloses a pump-valve composite control system 1, including the pump-valve integrated fluid control module 10, the displacement sensor 20 and the control unit described in The pump valve compound control of the cylinder 70 (controlled object). First of all, it is explained that the inner cavity of the asymmetric hydraulic cylinder 70 is divided into a rod cavity and a rodless cavity by the piston, and the piston rod is located in the rod cavity.

其中,双向泵12与驱动电机13用于实现容积控制目的。双向泵12一端通过第一流道111a油路连接于非对称液压缸70的无杆腔,另一端通过第二流道111b油路连接于非对称液压缸70的有杆腔。Among them, the bidirectional pump 12 and the drive motor 13 are used to achieve the purpose of volume control. One end of the bidirectional pump 12 is connected to the rodless cavity of the asymmetric hydraulic cylinder 70 through the first flow channel 111a oil circuit, and the other end is connected to the rod cavity of the asymmetric hydraulic cylinder 70 through the second flow channel 111b oil circuit.

双向泵12具有两个旋转方向,通过正反转切换而实现不同的输出目的。在不同方向的旋转输出驱动下,非对称液压缸70实现伸缩往复运动。示范性地,双向泵12具有可变排量而为双向变量泵,通过容积变化而实现排量调节,具有容积控制特性。双向泵12种类众多,示范性地,可以是双向齿轮泵。可以理解,通过驱动电机13的驱动控制,双向泵12可实现快速的方向切换与排量调节。The bidirectional pump 12 has two rotation directions, and achieves different output purposes by switching forward and reverse. Driven by the rotational output in different directions, the asymmetric hydraulic cylinder 70 realizes the telescopic reciprocating motion. Exemplarily, the two-way pump 12 is a two-way variable pump with variable displacement, which realizes displacement adjustment through volume change, and has a volume control characteristic. There are many types of bidirectional pumps 12, and may be, for example, bidirectional gear pumps. It can be understood that, through the driving control of the driving motor 13, the bidirectional pump 12 can realize rapid direction switching and displacement adjustment.

压力传感器用于分别监测非对称液压缸70的两腔的实时压力。换言之,压力传感器的数量至少为二,其中,第一压力传感器141用于监测无杆腔的实时压力,第二压力传感器142用于监测有杆腔的实时压力。示范性地,第一压力传感器141安装于无杆腔的油口油路(例如第一流道111a)上,第二压力传感器142安装于有杆腔的油口油路(例如第二流道111b)上。The pressure sensor is used to monitor the real-time pressure of the two chambers of the asymmetric hydraulic cylinder 70 respectively. In other words, the number of pressure sensors is at least two, wherein the first pressure sensor 141 is used to monitor the real-time pressure of the rodless cavity, and the second pressure sensor 142 is used to monitor the real-time pressure of the rod cavity. Exemplarily, the first pressure sensor 141 is installed on the oil port oil circuit (such as the first flow channel 111a) without the rod cavity, and the second pressure sensor 142 is installed on the oil port oil circuit with the rod cavity (such as the second flow channel 111b). )superior.

位移传感器20用于监测非对称液压缸70的活塞运动的实时位移。位移传感器20的种类众多,包括直线位移传感器、磁致伸缩位移传感器20、LVDT位移传感器、拉绳位移传感器等类型。示范性地,位移传感器20为磁致伸缩位移传感器。The displacement sensor 20 is used to monitor the real-time displacement of the piston movement of the asymmetric hydraulic cylinder 70 . There are many types of displacement sensors 20 , including linear displacement sensors, magnetostrictive displacement sensors 20 , LVDT displacement sensors, pull-string displacement sensors, and the like. Exemplarily, the displacement sensor 20 is a magnetostrictive displacement sensor.

示范性地,位移传感器20一体集成于非对称液压缸70上,随非对称液压缸70的活塞杆的活塞运动而实时测量活塞位移。可以理解,根据位移传感器20的测量值,即可计算非对称液压缸70的活塞运动速度、加速度等运动参数。Exemplarily, the displacement sensor 20 is integrated on the asymmetric hydraulic cylinder 70 to measure the displacement of the piston in real time along with the piston movement of the piston rod of the asymmetric hydraulic cylinder 70 . It can be understood that, according to the measurement value of the displacement sensor 20, the movement parameters such as the piston movement speed and the acceleration of the asymmetric hydraulic cylinder 70 can be calculated.

电液伺服阀用于分别实现非对称液压缸70的两腔的旁路泄压,解决非对称液压缸70存在的非对称流量特性问题。具体而言,由于非对称液压缸70的两腔面积不对称引起的流量不对称,当无杆腔出油、有杆腔进油时,多余的油液强迫两腔内的压力上升,产生压力与位置扰动而导致系统的力控制精度下降。电液伺服阀实时自旁路阀式泄除两腔的多余油液而实现旁路节流调节,消除无杆腔与有杆腔的压力扰动与位置扰动,从而保证理想的力控制精度。The electro-hydraulic servo valve is used to respectively realize the bypass pressure relief of the two chambers of the asymmetric hydraulic cylinder 70 , so as to solve the problem of asymmetric flow characteristics existing in the asymmetric hydraulic cylinder 70 . Specifically, due to the flow asymmetry caused by the asymmetric area of the two chambers of the asymmetric hydraulic cylinder 70, when oil is discharged from the rodless chamber and oil is fed into the rod chamber, the excess oil forces the pressure in the two chambers to rise, generating pressure The force control accuracy of the system decreases due to the position disturbance. The electro-hydraulic servo valve discharges the excess oil in the two cavities in real time from the bypass valve to realize bypass throttling adjustment, eliminate the pressure disturbance and position disturbance of the rodless cavity and the rod cavity, thereby ensuring the ideal force control accuracy.

其中,第一电液伺服阀151设置于非对称液压缸70的一侧旁路(一侧的支流道112),用于释放非对称液压缸70的无杆腔的多余油液;第二电液伺服阀152设置于非对称液压缸70的另一侧旁路(另一侧的支流道112),用于释放非对称液压缸70的有杆腔的多余油液。Among them, the first electro-hydraulic servo valve 151 is arranged on one side bypass of the asymmetric hydraulic cylinder 70 (the branch channel 112 on one side) to release the excess oil in the rodless cavity of the asymmetric hydraulic cylinder 70; The hydraulic servo valve 152 is arranged on the other side of the bypass (the branch channel 112 on the other side) of the asymmetric hydraulic cylinder 70 , and is used to release the excess oil in the rod cavity of the asymmetric hydraulic cylinder 70 .

示范性地,泵阀复合控制系统1还包括回油箱50,用于接收第一电液伺服阀151与第二电液伺服阀152释放的多余油液。换言之,第一电液伺服阀151的进油口(P口)通过引流段112a连接于非对称液压缸70的无杆腔,控制口(A口或B口)通过泄流段112b连接于回油箱50;第二电液伺服阀152的进油口(P口)通过引流段112a连接于非对称液压缸70的有杆腔,控制口(A口或B口)通过泄流段112b连接于回油箱50。示范性地,回油箱50为常压油箱。示范性地,第一电液伺服阀151与第二电液伺服阀152分别通过油液冷却器60而油路连接于回油箱50。Exemplarily, the pump-valve composite control system 1 further includes a return oil tank 50 for receiving excess oil released by the first electro-hydraulic servo valve 151 and the second electro-hydraulic servo valve 152 . In other words, the oil inlet (P port) of the first electro-hydraulic servo valve 151 is connected to the rodless cavity of the asymmetric hydraulic cylinder 70 through the drain section 112a, and the control port (A port or B port) is connected to the return through the drain section 112b. The oil tank 50; the oil inlet (P port) of the second electro-hydraulic servo valve 152 is connected to the rod cavity of the asymmetric hydraulic cylinder 70 through the drainage section 112a, and the control port (A port or B port) is connected to the asymmetric hydraulic cylinder 70 through the drainage section 112b. Return to tank 50. Exemplarily, the return tank 50 is an atmospheric pressure tank. Exemplarily, the first electro-hydraulic servo valve 151 and the second electro-hydraulic servo valve 152 are respectively connected to the oil return tank 50 via the oil cooler 60 .

控制单元用于根据压力传感器的监测值、位移传感器20的监测值与非对称液压缸70的目标参数控制驱动电机13的输出转矩、第一电液伺服阀151与第二电液伺服阀152的泄压流量。其中,非对称液压缸70的目标参数是指其所预期达到的动态目标值,包括目标输出力、活塞运动的目标速度与目标位移等不同运动参数。The control unit is used to control the output torque of the drive motor 13, the first electro-hydraulic servo valve 151 and the second electro-hydraulic servo valve 152 according to the monitoring value of the pressure sensor, the monitoring value of the displacement sensor 20 and the target parameter of the asymmetric hydraulic cylinder 70 pressure relief flow. The target parameter of the asymmetric hydraulic cylinder 70 refers to its expected dynamic target value, including different motion parameters such as target output force, target velocity and target displacement of the piston movement.

根据前述参数数值,控制单元对应实现对驱动电机13(间接地对双向泵12)、第一电液伺服阀151与第二电液伺服阀152的前馈控制与反馈控制,降低力控制刚性而增强柔顺性,抑制位置扰动对力控精度的影响,减少时间迟滞而提高控制灵敏度。According to the aforementioned parameter values, the control unit correspondingly implements the feedforward control and feedback control of the drive motor 13 (indirectly to the bidirectional pump 12 ), the first electro-hydraulic servo valve 151 and the second electro-hydraulic servo valve 152 , reducing the rigidity of the force control and reducing the Enhance flexibility, suppress the influence of position disturbance on force control accuracy, reduce time lag and improve control sensitivity.

请结合参阅图7~10,示范性地,控制单元包括第一控制器31、第二控制器32与第三控制器33。其中,第一控制器31用于根据非对称液压缸70的目标参数与两腔的实时压力控制驱动电机13的输出转矩,第二控制器32用于根据非对称液压缸70的目标参数、两腔的实时压力与活塞运动的实时位移控制第一电液伺服阀151的开口度,第三控制器33用于根据非对称液压缸70的目标参数、两腔的实时压力与活塞运动的实时位移控制第二电液伺服阀152的开口度。Please refer to FIGS. 7 to 10 in conjunction. Exemplarily, the control unit includes a first controller 31 , a second controller 32 and a third controller 33 . The first controller 31 is used to control the output torque of the drive motor 13 according to the target parameters of the asymmetric hydraulic cylinder 70 and the real-time pressure of the two chambers, and the second controller 32 is used to control the output torque of the driving motor 13 according to the target parameters of the asymmetric hydraulic cylinder 70, The real-time pressure of the two chambers and the real-time displacement of the piston movement control the opening of the first electro-hydraulic servo valve 151, and the third controller 33 is used to control the real-time pressure of the two chambers and the real-time piston movement according to the target parameters of the asymmetric hydraulic cylinder 70, the real-time pressure of the two chambers and the real-time displacement of the piston movement. The displacement controls the opening degree of the second electro-hydraulic servo valve 152 .

示范性地,泵阀复合控制系统1还包括供油箱40,用于提供双向泵12所需泵送的液压油。供油箱40一端连接于无杆腔,另一端连接于有杆腔。在双向泵12的泵送作用下,供油箱40的液压油对应输出至无杆腔或有杆腔。示范性地,供油箱40为加压油箱,保证在双向泵12停止工作时系统油路充满油液,防止空气混入,并在双向泵12工作时提供油液。Exemplarily, the pump-valve composite control system 1 further includes an oil supply tank 40 for supplying the hydraulic oil required to be pumped by the bidirectional pump 12 . One end of the fuel supply tank 40 is connected to the rodless cavity, and the other end is connected to the rod cavity. Under the pumping action of the bidirectional pump 12, the hydraulic oil of the oil supply tank 40 is output to the rodless cavity or the rod cavity correspondingly. Exemplarily, the oil supply tank 40 is a pressurized oil tank, which ensures that the oil circuit of the system is filled with oil when the two-way pump 12 stops working, prevents air from mixing in, and provides oil when the two-way pump 12 is working.

示范性地,供油箱40的输出油口一端通过第一单向阀161及第一流道111a油路连接于非对称液压缸70的无杆腔,另一端通过第二单向阀162及第二流道111b油路连接于非对称液压缸70的有杆腔,防止系统中的油液回流至供油箱40。Exemplarily, one end of the oil output port of the fuel supply tank 40 is connected to the rodless cavity of the asymmetric hydraulic cylinder 70 through the first one-way valve 161 and the first flow passage 111a, and the other end is connected to the rodless cavity of the asymmetric hydraulic cylinder 70 through the second one-way valve 162 and the second one-way valve 162. The oil path of the flow channel 111b is connected to the rod cavity of the asymmetric hydraulic cylinder 70 to prevent the oil in the system from flowing back to the oil supply tank 40 .

在这里示出和描述的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制,因此,示例性实施例的其他示例可以具有不同的值。In all examples shown and described herein, any specific value should be construed as merely exemplary and not as limiting, as other examples of exemplary embodiments may have different values.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the appended claims.

Claims (10)

1.一种泵阀集成流控模块,其特征在于,包括汇流元件及分别集成安装于所述汇流元件上的双向泵、电液伺服阀与压力传感器,所述汇流元件的内部具有主流道与支流道,所述主流道用于连接所述双向泵与受控对象而形成输出主路,所述支流道用于连接所述电液伺服阀与所述受控对象而形成节流旁路,所述压力传感器连通于所述主流道。1. A pump-valve integrated fluid control module, characterized in that it comprises a confluence element and a two-way pump, an electro-hydraulic servo valve and a pressure sensor that are respectively integrated and installed on the confluence element, and the interior of the confluence element has a main channel and a pressure sensor. a branch channel, the main channel is used to connect the two-way pump and the controlled object to form an output main channel, the branch channel is used to connect the electro-hydraulic servo valve and the controlled object to form a throttling bypass, The pressure sensor is communicated with the main channel. 2.根据权利要求1所述的泵阀集成流控模块,其特征在于,所述主流道与所述支流道分别具有复数个换流末端,所述换流末端开口于所述汇流元件的表面。2 . The pump-valve integrated fluid control module according to claim 1 , wherein the main flow channel and the branch flow channel respectively have a plurality of flow exchange ends, and the flow exchange ends are opened on the surface of the confluence element. 3 . . 3.根据权利要求2所述的泵阀集成流控模块,其特征在于,不同的换流末端分别安装所述双向泵、所述电液伺服阀、所述压力传感器与快速接头,所述快速接头用于实现对外的管路连接。3 . The pump-valve integrated fluid control module according to claim 2 , wherein the two-way pump, the electro-hydraulic servo valve, the pressure sensor and the quick connector are respectively installed at different commutating ends, and the quick The joint is used to realize the external pipeline connection. 4.根据权利要求1所述的泵阀集成流控模块,其特征在于,所述双向泵上安装有用于驱动其工作的驱动电机。4 . The pump-valve integrated fluid control module according to claim 1 , wherein a driving motor for driving the bidirectional pump is installed on the bidirectional pump. 5 . 5.根据权利要求1所述的泵阀集成流控模块,其特征在于,所述受控对象为液压缸,所述主流道包括第一流道与第二流道,所述第一流道用于连接所述双向泵的一端油口与所述液压缸的一腔,所述第二流道用于连接所述双向泵的一端油口与所述液压缸的另一腔。5 . The pump-valve integrated fluid control module according to claim 1 , wherein the controlled object is a hydraulic cylinder, the main flow channel includes a first flow channel and a second flow channel, and the first flow channel is used for An oil port at one end of the bidirectional pump is connected with a cavity of the hydraulic cylinder, and the second flow passage is used for connecting an oil port at one end of the bidirectional pump with another cavity of the hydraulic cylinder. 6.根据权利要求5所述的泵阀集成流控模块,其特征在于,所述第一流道与所述第二流道一端连通并共同连接于供油箱。6 . The pump-valve integrated fluid control module according to claim 5 , wherein one end of the first flow passage and the second flow passage communicate with each other and are jointly connected to the fuel supply tank. 7 . 7.根据权利要求5所述的泵阀集成流控模块,其特征在于,所述支流道成对设置并分别连接于所述液压缸的两腔,所述电液伺服阀与所述支流道一一对应地设置。7 . The pump-valve integrated fluid control module according to claim 5 , wherein the branch channels are arranged in pairs and are respectively connected to the two cavities of the hydraulic cylinder, and the electro-hydraulic servo valve is connected to the branch channel. 8 . set accordingly. 8.根据权利要求1所述的泵阀集成流控模块,其特征在于,所述支流道包括相互隔离的引流段与泄流段:所述引流段一端连接于所述受控对象,另一端连接于所述电液伺服阀的进油口;所述泄流段一端分别连接于所述电液伺服阀的控制油口,另一端连接于回油箱。8 . The pump-valve integrated fluid control module according to claim 1 , wherein the branch channel comprises a drainage section and a drainage section isolated from each other: one end of the drainage section is connected to the controlled object, and the other end is connected to the controlled object. 9 . It is connected to the oil inlet of the electro-hydraulic servo valve; one end of the discharge section is respectively connected to the control oil port of the electro-hydraulic servo valve, and the other end is connected to the oil return tank. 9.根据权利要求8所述的泵阀集成流控模块,其特征在于,所述引流段远离所述电液伺服阀的进油口的一端连通于所述主流道。9 . The pump-valve integrated fluid control module according to claim 8 , wherein one end of the drainage section away from the oil inlet of the electro-hydraulic servo valve is communicated with the main channel. 10 . 10.根据权利要求1所述的泵阀集成流控模块,其特征在于,所述主流道用于与供油箱连接的一端设置单向阀。10 . The pump-valve integrated fluid control module according to claim 1 , wherein a one-way valve is provided at one end of the main channel for connecting with the fuel supply tank. 11 .
CN201821826412.0U 2018-11-05 2018-11-05 Pump Valve Integrated Fluidics Module Active CN209100381U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111649018A (en) * 2020-06-04 2020-09-11 南京理工大学 A Pump-Controlled Hydraulic Cylinder with Integrated Outer Rotor Motor
CN112977347A (en) * 2021-04-01 2021-06-18 宁波恒帅股份有限公司 Vehicle cleaning pump, liquid intelligent distribution unit and vehicle cleaning device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111649018A (en) * 2020-06-04 2020-09-11 南京理工大学 A Pump-Controlled Hydraulic Cylinder with Integrated Outer Rotor Motor
CN111649018B (en) * 2020-06-04 2022-02-18 南京理工大学 A Pump-Controlled Hydraulic Cylinder with Integrated Outer Rotor Motor
CN112977347A (en) * 2021-04-01 2021-06-18 宁波恒帅股份有限公司 Vehicle cleaning pump, liquid intelligent distribution unit and vehicle cleaning device

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