CN209106243U - A kind of longan decorticator - Google Patents
A kind of longan decorticator Download PDFInfo
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- CN209106243U CN209106243U CN201821092392.9U CN201821092392U CN209106243U CN 209106243 U CN209106243 U CN 209106243U CN 201821092392 U CN201821092392 U CN 201821092392U CN 209106243 U CN209106243 U CN 209106243U
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- 235000000235 Euphoria longan Nutrition 0.000 title claims abstract description 97
- 244000139609 Euphoria longan Species 0.000 title 1
- 240000001008 Dimocarpus longan Species 0.000 claims abstract description 96
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 235000013372 meat Nutrition 0.000 claims abstract description 25
- 239000010903 husk Substances 0.000 claims abstract description 8
- 229920001971 elastomer Polymers 0.000 claims description 50
- 239000005060 rubber Substances 0.000 claims description 49
- 229910001220 stainless steel Inorganic materials 0.000 claims description 10
- 239000010935 stainless steel Substances 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract 7
- 238000000429 assembly Methods 0.000 abstract 7
- 238000007599 discharging Methods 0.000 abstract 1
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 235000013399 edible fruits Nutrition 0.000 description 20
- 238000000034 method Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000019990 fruit wine Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Preparation Of Fruits And Vegetables (AREA)
Abstract
本实用新型涉及一种龙眼剥壳机,包括:用于接收龙眼的下料组件,用于切开龙眼的果壳的切壳组件,用于实现龙眼的肉壳分离并收集龙眼果肉的取肉组件,用于收集并排出龙眼果壳的卸壳组件,用于实现龙眼在下料位、切壳位、取肉位、卸壳位传送的传送组件,用于提供动力、驱动传送组件运动的动力组件和用于承载安装传送组件、下料组件、切壳组件、取肉组件、卸壳组件及动力组件的机架面板。下料组件、切壳组件、取肉组件和卸壳组件依次等角度均布与机架面板的上部四周。该龙眼剥壳机集切壳、取肉、卸壳于一体,实现龙眼剥壳的自动化且效率高,适用于工业化大批量龙眼果肉的生产,得到的龙眼果肉完整、汁液流失少。属于食品机械制造技术领域。
The utility model relates to a longan shelling machine, comprising: a blanking component for receiving longan, a shell cutting component for cutting the longan husk, and a meat-taking component for separating the longan shell and collecting the longan pulp. Component, a shell-unloading component for collecting and discharging longan husks, a transmission component for conveying longan at the unloading level, the shell-cutting level, the meat-taking level, and the un-shelling level, used to provide power and drive the movement of the transmission component Assemblies and rack panels for carrying and installing conveyor assemblies, unloading assemblies, shelling assemblies, meat picking assemblies, shelling assemblies, and power assemblies. The blanking component, the shell cutting component, the meat taking component and the shell unloading component are uniformly distributed around the upper part of the frame panel in sequence. The longan shelling machine integrates shell cutting, meat taking and shell removal, realizes automatic longan shelling and high efficiency, and is suitable for industrialized large-scale production of longan pulp. The obtained longan pulp is complete and the juice loss is small. It belongs to the technical field of food machinery manufacturing.
Description
技术领域technical field
本实用新型属于食品机械制造技术领域,涉及一种水果剥壳机器,特别是一种龙眼剥壳机。The utility model belongs to the technical field of food machinery manufacturing, and relates to a fruit shelling machine, in particular to a longan shelling machine.
背景技术Background technique
传统龙眼果的机械去壳方法有:碾搓法、挤压法、剪切法、刀切法。碾搓法、挤压法、剪切法存在果肉碎,肉与壳分离不干净等缺点,这些方法只限于用来制作龙眼果酒,而不能用来制作龙眼肉;刀切法果肉完整,可以用来制作龙眼肉,但机器操作时,果肉分离较为困难;目前国内还没有用于龙眼肉剥壳的高效机器,在我国大多数龙眼种植地区,龙眼肉制作时仍然普遍采用手工剥壳。龙眼肉机械剥壳要求剥壳完整,果肉不碎,需要采用单颗定位剥壳,同时要求剥壳效率要高。The traditional mechanical dehulling methods of longan fruit include: grinding method, extrusion method, shearing method and knife cutting method. The grinding method, extrusion method and shearing method have shortcomings such as broken pulp and unclean separation of flesh and shell. These methods are only used to make longan fruit wine, but cannot be used to make longan meat; knife cutting method has complete pulp and can be used for To make longan meat, but when the machine is operated, it is difficult to separate the pulp; at present, there is no efficient machine for longan meat peeling in my country. The mechanical peeling of longan meat requires that the peeling is complete and the pulp is not broken. It needs to be peeled by single positioning, and the peeling efficiency must be high.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型的目的是:提供一种适用于龙眼自动剥壳的龙眼剥壳机,该龙眼剥壳机集切壳、取肉、卸壳于一体,效率高,适用于工业化大批量龙眼果肉的生产。In view of the technical problems existing in the prior art, the purpose of this utility model is to provide a longan sheller suitable for automatic longan shelling, which integrates shell cutting, meat taking and shell removal, and has high efficiency. High, suitable for industrialized production of large quantities of longan pulp.
为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种龙眼剥壳机,其特征在于,包括:-下料组件:对应剥壳机的下料位,用于接收龙眼;-切壳组件:对应剥壳机的切壳位,用于切开龙眼的果壳;-取肉组件:对应剥壳机的取肉位,用于实现龙眼的肉壳分离并收集龙眼果肉;-卸壳组件:对应剥壳机的卸壳位,用于收集并排出龙眼果壳;-传送组件:用于实现龙眼在下料位、切壳位、取肉位、卸壳位的传送;-动力组件:用于提供动力,驱动传送组件运动;-机架面板:用于承载安装传送组件、下料组件、切壳组件、取肉组件、卸壳组件和动力组件;下料组件、切壳组件、取肉组件和卸壳组件依次等角度均布与机架面板的上部四周。A longan shelling machine is characterized in that, comprising: - a cutting component: corresponding to the cutting position of the shelling machine, for receiving longan; - cutting component: corresponding to the cutting position of the shelling machine, for cutting Longan husk; - Flesh removal component: Corresponding to the meat removal position of the sheller, used to separate the longan meat shell and collect the longan pulp; Discharge longan husks; - Transmission component: used to realize the transmission of longan at the unloading position, shell cutting position, meat taking position, and shell unloading position; - Power component: used to provide power to drive the movement of the transmission component; - Rack panel: It is used to carry and install the transmission assembly, the cutting assembly, the shell cutting assembly, the meat taking assembly, the shell unloading assembly and the power assembly; around the upper part.
优选地,大转盘、凸轮、直线导轨、直线导轨滑块、顶杆、开口环形导轨、环轨轴承;开口环形导轨、大转盘、凸轮由下往上依次安装在机架面板的上部;开口环形导轨安装在机架面板上表面,环轨轴承在开口环形导轨上运行或脱离运行;直线导轨安装在大转盘上,直线导轨滑块与直线导轨滑动连接,直线导轨滑块连接顶杆和凸轮。采用这种结构后,当环轨轴承在开口环形导轨上运行时,实现龙眼的切壳、脱肉处理;当环轨轴承脱离开口环形导轨运行时,实现果壳的移出处理。Preferably, the large turntable, the cam, the linear guide, the linear guide slider, the ejector rod, the split ring guide, and the ring bearing; the split ring guide, the large turntable, and the cam are sequentially installed on the upper part of the rack panel from bottom to top; the split ring The guide rail is installed on the upper surface of the rack panel, and the ring rail bearing runs or disengages on the open ring guide rail; the linear guide rail is installed on the large turntable, the linear guide rail slide is slidingly connected with the linear guide rail, and the linear guide rail slide is connected with the ejector rod and the cam. After adopting this structure, when the ring rail bearing runs on the open annular guide rail, the shelling and de-meat processing of the longan is realized; when the ring rail bearing runs away from the open annular guide rail, the removal processing of the nut shell is realized.
优选地,传送组件还包括滑块连接件、第一转轴、第二转轴、转轴连接板;直线导轨滑块通过滑块连接件连接顶杆和凸轮;滑块连接件的一端与顶杆连接,另一端与转轴连接板通过第二转轴连接,转轴连接板的另一端与凸轮通过第一转轴连接;第一转轴与凸轮的内曲线相配合,第二转轴与凸轮的外曲线相配合。采用这种结构后,利用凸轮带动顶杆,实现顶杆在切壳位压紧龙眼果,在取肉位将龙眼果顶出,在卸壳位后退复位。Preferably, the transmission assembly further includes a slider connecting piece, a first rotating shaft, a second rotating shaft, and a rotating shaft connecting plate; the linear guide slider is connected to the ejector rod and the cam through the slider connecting piece; one end of the slider connecting piece is connected to the ejector rod, The other end is connected with the rotating shaft connecting plate through the second rotating shaft, and the other end of the rotating shaft connecting plate is connected with the cam through the first rotating shaft; the first rotating shaft is matched with the inner curve of the cam, and the second rotating shaft is matched with the outer curve of the cam. After adopting this structure, the cam is used to drive the ejector rod, so that the ejector rod compresses the longan fruit at the shell cutting position, pushes out the longan fruit at the meat taking position, and retreats and resets at the shell unloading position.
优选地,传送组件还包括等角度均布安装在大转盘上的若干龙眼定位件,龙眼定位件上设有便于龙眼进入的竖直孔和便于龙眼顶出的水平孔;顶杆位于龙眼定位件的内侧且正对龙眼定位件的水平孔。Preferably, the transmission assembly further includes a plurality of longan positioning pieces installed on the large turntable at equal angles, and the longan positioning pieces are provided with vertical holes for the longan to enter and horizontal holes for the longan to be ejected; the ejector rod is located on the longan positioning piece inside and facing the horizontal hole of the longan positioning piece.
优选地,传送组件还包括上1/4球橡胶、下1/4球橡胶、橡胶固定块和弹性不锈钢合页;弹性不锈钢合页包括上合页、下合页和上合页连接架;上合页通过上合页连接架与环轨轴承连接,下合页固定在大转盘上,上合页的中部镂空并通过橡胶固定块安装有下1/4球橡胶,上1/4球橡胶通过橡胶固定块安装在龙眼定位件的外侧且位于下1/4球橡胶的上方,上1/4球橡胶与下1/4球橡胶形成一个半球腔。采用这种结构后,在切壳位和取肉位,利用上、下1/4球橡胶组成的半球腔固定龙眼果,球橡胶能够保证龙眼果在整个剥壳过程中免收磕碰损伤;在卸壳位,下1/4球橡胶在弹性不锈钢合页的弹性作用下向外转动,上、下1/4球橡胶分离,便于果壳的移出。Preferably, the transmission assembly further includes an upper 1/4 ball rubber, a lower 1/4 ball rubber, a rubber fixing block and an elastic stainless steel hinge; the elastic stainless steel hinge includes an upper hinge, a lower hinge and an upper hinge connecting frame; the upper hinge The hinge is connected with the ring rail bearing through the upper hinge connecting frame, and the lower hinge is fixed on the large turntable. The rubber fixing block is installed on the outside of the longan positioning piece and above the lower 1/4 ball rubber, and the upper 1/4 ball rubber and the lower 1/4 ball rubber form a hemispherical cavity. After adopting this structure, the hemispherical cavity composed of the upper and lower 1/4 ball rubber is used to fix the longan fruit at the shell cutting position and the meat taking position. At the unloading position, the lower 1/4 ball rubber rotates outward under the elastic action of the elastic stainless steel hinge, and the upper and lower 1/4 ball rubbers are separated to facilitate the removal of the nut shell.
优选地,上1/4球橡胶与下1/4球橡胶之间设有间隙。Preferably, a gap is provided between the upper 1/4 ball rubber and the lower 1/4 ball rubber.
优选地,取肉组件包括切蒂刀、果肉槽、果肉槽支架和切蒂支架,果肉槽支架和切蒂支架分别安装于机架面板上,果肉槽安装于果肉槽支架上,切蒂刀安装于切蒂支架上,切蒂刀垂直于机架面板安装;切蒂刀的对称线位于上下1/4球橡胶中心线上,切蒂刀的刀口位于上下1/4球橡胶最外端且在大转盘回转曲线的切线上。采用这种结构后,当大转盘转动经过取肉位时,利用切蒂刀切开龙眼果的果蒂,实现龙眼果肉和果壳分离,果肉落入果肉槽中。Preferably, the meat taking assembly includes a pedicle knife, a pulp groove, a pulp trough bracket and a pedicure bracket, the pulp trough bracket and the pedicure bracket are respectively installed on the rack panel, the pulp trough is installed on the pulp trough bracket, and the pedicure knife is installed On the Chetty bracket, the Chetty knife is installed perpendicular to the frame panel; the symmetry line of the Chetty knife is located on the center line of the upper and lower 1/4 ball rubber, and the edge of the Chetty knife is located at the outermost end of the upper and lower 1/4 ball rubber. On the tangent of the turntable rotation curve. After adopting this structure, when the large turntable rotates past the meat-taking position, the stalk of the longan fruit is cut with a stalk knife, so as to separate the longan pulp and the husk, and the pulp falls into the pulp groove.
优选地,切壳组件包括切壳刀和切壳支架;切壳刀安装于切壳支架上,切壳支架安装于机架面板上,切壳刀平行于机架面板安装,切壳刀的刀口位于上下1/4球橡胶中心线上。采用这种结构后,当大转盘转动带动龙眼果经过切壳位时,利用切蒂刀切开龙眼果的果壳。Preferably, the shell-cutting assembly includes a shell-cutting knife and a shell-cutting support; the shell-cutting knife is mounted on the shell-cutting support, the shell-cutting support is mounted on the rack panel, the shell-cutting knife is installed parallel to the rack panel, and the edge of the shell-cutting knife is Located on the upper and lower 1/4 ball rubber centerline. After adopting this structure, when the big turntable rotates and drives the longan fruit to pass through the shell cutting position, the nut shell of the longan fruit is cut with a cutting knife.
优选地,卸壳组件包括卸壳支架和卸壳件;卸壳支架安装于机架面板上,卸壳件安装于卸壳支架上,卸壳件在长度方向延伸到半球腔内。采用这种结构后,当大转盘转动经过卸壳位时,由于下1/4球橡胶与上1/4球橡胶已经分开,利用卸壳件移出果壳。Preferably, the shell removal assembly includes a shell removal bracket and a shell removal member; the shell removal bracket is installed on the frame panel, the shell removal member is installed on the shell removal bracket, and the shell removal member extends into the hemispherical cavity in the length direction. After adopting this structure, when the large turntable rotates past the unloading position, since the lower 1/4 ball rubber and the upper 1/4 ball rubber have been separated, the nut shell is removed by the shell unloading part.
优选地,下料组件包括下料套、下料管、下料套固定板和下料支架;下料套安装于下料套固定板内,下料管安装于下料套固定板上并位于下料套的正上方;下料套固定板安装于下料支架上,下料支架安装于机架面板上。Preferably, the blanking assembly includes a blanking sleeve, a blanking pipe, a blanking sleeve fixing plate and a blanking bracket; the blanking sleeve is installed in the blanking sleeve fixing plate, and the blanking pipe is installed on the blanking sleeve fixing plate and located on the blanking sleeve fixing plate. Just above the blanking sleeve; the blanking sleeve fixing plate is installed on the blanking bracket, and the blanking bracket is installed on the rack panel.
本实用新型与现有技术相比,具有如下优点和有益效果:(1)可以准确实现龙眼果肉与果壳的自动分离;(2)果肉完整、汁液流失少;(3)性能稳定,速度快,效率高,适合于工业化大批量龙眼果肉的生产。Compared with the prior art, the utility model has the following advantages and beneficial effects: (1) the automatic separation of the longan pulp and the husk can be accurately realized; (2) the pulp is intact and the juice loss is small; (3) the performance is stable and the speed is fast , high efficiency, suitable for industrial production of large quantities of longan pulp.
附图说明Description of drawings
图1是一种龙眼剥壳机的装配关系图。Figure 1 is an assembly diagram of a longan peeling machine.
图2为图1在R1处的放大。Figure 2 is an enlarged view of Figure 1 at R1.
图3为图2在R2处的放大。FIG. 3 is an enlargement of FIG. 2 at R2.
图4为图1的A-A向视图。FIG. 4 is a view taken along the line A-A of FIG. 1 .
图5为图4在R3处的放大。FIG. 5 is an enlargement of FIG. 4 at R3.
图6为图4在R4处的放大。FIG. 6 is an enlargement of FIG. 4 at R4.
图7为图1的B向视图。FIG. 7 is a view from the direction B of FIG. 1 .
图8为图7在R5处的放大。FIG. 8 is an enlargement of FIG. 7 at R5.
图中,I.动力组件;II.传送组件;III.下料组件;IV.取肉组件;V.卸壳组件;VI.切壳组件;In the figure, I. Power assembly; II. Transmission assembly; III. Feeding assembly; IV. Meat taking assembly; V. Shell unloading assembly; VI.
1.机架;2.电机;3.电机锥齿轮;4.传动锥齿轮;5.传动轴;6.带座轴承;7.带座轴承固定架;8.机架面板;9.开口环形导轨;10.环轨轴承;11.环轨轴承销;12.上合页连接架;13.果肉槽支架;14.果肉槽;15.下1/4球橡胶;16.切蒂支架;17.橡胶固定块;18.上1/4球橡胶;19.龙眼定位件;20.顶杆;21.直线导轨滑块;22.滑块连接件;23.直线导轨;24.凸轮;25.第一转轴;26.转轴连接板;27.第二转轴;28.下料套;29.下料管;30.下料套固定板;31.下料支架;32.弹性不锈钢合页;33.大转盘;34.推力轴承;35.从动直齿轮;36.定位套;37.第二轴承;38.固定轴;39.主动直齿轮;40.第一轴承;41.卸壳支架;42.卸壳件;43.切壳刀;44.切壳支架;45.导果槽;46.切蒂刀;S1.下合页;S2.上合页。1. Rack; 2. Motor; 3. Motor bevel gear; 4. Transmission bevel gear; 5. Transmission shaft; 6. Bearing with seat; 7. Bearing fixing frame with seat; 8. Rack panel; 9. Open ring Guide rail; 10. Ring rail bearing; 11. Ring rail bearing pin; 12. Upper hinge connection frame; 13. Pulp groove bracket; 14. Pulp groove; 15. Lower 1/4 ball rubber; 16. Chetty bracket; 17 .rubber fixing block; 18. Upper 1/4 ball rubber; 19. Longan positioning part; 20. Ejector rod; 21. Linear guide slider; 22. Slider connecting part; The first shaft; 26. The shaft connecting plate; 27. The second shaft; 28. The blanking sleeve; 29. The blanking pipe; 30. The blanking sleeve fixing plate; 31. The blanking bracket; 34. Thrust bearing; 35. Driven spur gear; 36. Positioning sleeve; 37. Second bearing; 38. Fixed shaft; 39. Driving spur gear; 40. First bearing; 41. Shell unloading bracket; 42. Shell removal part; 43. Shell cutting knife; 44. Shell cutting bracket; 45. Fruit guide groove; 46. Cutting knife; S1. Lower hinge;
具体实施方式Detailed ways
下面结合实施例和附图对本实用新型作进一步详细的描述。The present utility model will be described in further detail below with reference to the embodiments and the accompanying drawings.
如图1-图8所示,一种龙眼剥壳机,包括机架1,机架面板8,动力组件I,传送组件II,下料组件III,取肉组件IV,卸壳组件V,切壳组件VI。As shown in Figures 1-8, a longan shelling machine includes a frame 1, a frame panel 8, a power assembly I, a transmission assembly II, a blanking assembly III, a meat taking assembly IV, a shell unloading assembly V, a cutting assembly Shell Component VI.
机架面板8装配于机架1上;动力组件I位于机架面板8的下部;传送组件II,下料组件III,取肉组件IV,卸壳组件V,切壳组件VI位于机架面板8的上部;下料组件III,切壳组件VI,取肉组件IV,卸壳组件V依次成90度均布于机架面板8的上部四边。The rack panel 8 is assembled on the rack 1; the power component I is located at the lower part of the rack panel 8; The upper part of the upper part; the blanking component III, the shell cutting component VI, the meat taking component IV, and the shelling component V are uniformly distributed on the upper four sides of the rack panel 8 at 90 degrees in turn.
动力组件I由电机2,电机锥齿轮3,传动锥齿轮4,传动轴5,带座轴承6,带座轴承固定架7,主动直齿轮39组成。The power assembly I is composed of a motor 2, a motor bevel gear 3, a transmission bevel gear 4, a transmission shaft 5, a bearing 6 with a seat, a bearing bracket 7 with a seat, and a driving spur gear 39.
电机2安装于机架1上,电机锥齿轮3安装于电机2轴上;传动轴5通过两个相同的带座轴承6安装于带座轴承固定架7上,固定架7安装于机架面板8的下方;传动轴5的下端安装有与电机锥齿轮3相配合的传动锥齿轮4,传动轴5的上端安装有主动直齿轮39。The motor 2 is installed on the frame 1, the motor bevel gear 3 is installed on the shaft of the motor 2; the transmission shaft 5 is installed on the bearing fixing frame 7 with the seat through two identical bearings 6, and the fixing frame 7 is installed on the frame panel 8; the lower end of the transmission shaft 5 is installed with a transmission bevel gear 4 matched with the motor bevel gear 3, and the upper end of the transmission shaft 5 is installed with a driving spur gear 39.
传送组件II由固定轴38,第二轴承37,定位套36,从动直齿轮35,推力轴承34,大转盘33,凸轮24,第一转轴25,转轴连接板26,第二转轴27,第一轴承40,滑块连接件22,直线导轨滑块21,直线导轨23,顶杆20,龙眼定位件19,上1/4球橡胶18,橡胶固定块17,下1/4球橡胶15,弹性不锈钢合页32,上合页连接架12,环轨轴承10,环轨轴承销11,开口环形导轨9,导果槽45组成。The transmission assembly II consists of a fixed shaft 38, a second bearing 37, a positioning sleeve 36, a driven spur gear 35, a thrust bearing 34, a large turntable 33, a cam 24, a first shaft 25, a shaft connecting plate 26, a second shaft 27, A bearing 40, slider connector 22, linear guide slider 21, linear guide 23, ejector rod 20, longan positioning member 19, upper 1/4 ball rubber 18, rubber fixing block 17, lower 1/4 ball rubber 15, It is composed of elastic stainless steel hinge 32, upper hinge connecting frame 12, ring rail bearing 10, ring rail bearing pin 11, open ring guide rail 9, and fruit guiding groove 45.
固定轴38通过螺钉安装于机架面板8上;定位套36的外表面依次安装有从动直齿轮35,大转盘33;定位套36的内表面安装有两个相同的第二轴承37;定位套36通过第二轴承37安装于固定轴38的下端;固定轴38的上端位于大转盘33之上依次安装有推力轴承34,凸轮24;凸轮24由螺母锁紧于固定轴38上;从动直齿轮35与动力组件I中的主动直齿轮39相配合。The fixed shaft 38 is installed on the frame panel 8 through screws; the outer surface of the positioning sleeve 36 is sequentially installed with a driven spur gear 35 and a large turntable 33; the inner surface of the positioning sleeve 36 is installed with two identical second bearings 37; The sleeve 36 is installed on the lower end of the fixed shaft 38 through the second bearing 37; the upper end of the fixed shaft 38 is located on the large turntable 33 and is sequentially installed with a thrust bearing 34 and a cam 24; the cam 24 is locked on the fixed shaft 38 by a nut; driven The spur gear 35 cooperates with the driving spur gear 39 in the power pack I.
直线导轨23通过螺钉固定于大转盘33上;直线导轨23上安装有直线导轨滑块21;直线导轨滑块21上安装有滑块连接件22;滑块连接件22的前端安装有顶杆20,后端安装有第二转轴27;转轴连接板26的一端通过第一轴承40安装于第二转轴27的中部,另一端通过螺钉安装有第一转轴25;第一转轴25和第二转轴27的下端都安装有第一轴承40;第一转轴25下的第一轴承40与凸轮24的内曲线相配合;第二转轴27下的第一轴承40与凸轮24的外曲线相配合。The linear guide 23 is fixed on the large turntable 33 by screws; the linear guide slider 21 is installed on the linear guide 23; the slider connecting piece 22 is installed on the linear guide slider 21; , the rear end is installed with the second rotating shaft 27; one end of the rotating shaft connecting plate 26 is installed in the middle of the second rotating shaft 27 through the first bearing 40, and the other end is installed with the first rotating shaft 25 through screws; the first rotating shaft 25 and the second rotating shaft 27 A first bearing 40 is installed on the lower end of the first shaft 25 ; the first bearing 40 under the first shaft 25 is matched with the inner curve of the cam 24 ;
龙眼定位件19安装于大转盘33上,龙眼定位件19上开有竖直孔便于龙眼的进入,开有水平孔便于龙眼的顶出,顶杆20位于龙眼定位件19水平方向孔的后方,可以穿过龙眼定位件19将龙眼顶出。龙眼定位件19的前端上方通过橡胶固定块17安装有上1/4球橡胶18;龙眼定位件19的前端下部,在大转盘33上安装有弹性不锈钢合页32,弹性不锈钢合页32的下合页S1通过螺钉固定于大转盘33上,弹性不锈钢合页32的上合页S2的中部镂空并通过橡胶固定块17安装有下1/4球橡胶15,上合页S2的两端通过螺钉安装有上合页连接架12,上合页连接架12的下端通过环轨轴承销11装有环轨轴承10;开口环形导轨9安装于机架面板8上,环轨轴承10可以在开口环形导轨9上运行或脱离运行。环轨轴承10在开口环形导轨9上运行时,上合页连接架12往上顶,上合页S2与龙眼定位件19的下部端面结合,上1/4球橡胶18与下1/4球橡胶15形成一个半球腔,便于龙眼果的切壳、脱肉处理;环轨轴承10脱离开口环形导轨9时,上合页连接架12在合页弹力作用下往下转,便于果壳的移出处理。The longan positioning member 19 is installed on the large turntable 33. The longan positioning member 19 is provided with a vertical hole to facilitate the entry of the longan, and a horizontal hole is opened to facilitate the longan ejection. The ejector rod 20 is located at the rear of the horizontal hole of the longan positioning member 19. The longan can be pushed out through the longan positioning member 19 . The upper 1/4 ball rubber 18 is installed above the front end of the longan positioning piece 19 through the rubber fixing block 17; at the lower part of the front end of the longan positioning piece 19, an elastic stainless steel hinge 32 is installed on the large turntable 33, and the lower part of the elastic stainless steel hinge 32 is installed. The hinge S1 is fixed on the large turntable 33 by screws, the middle of the upper hinge S2 of the elastic stainless steel hinge 32 is hollowed out and the lower 1/4 ball rubber 15 is installed through the rubber fixing block 17, and the two ends of the upper hinge S2 are fixed by screws. The upper hinge connecting frame 12 is installed, and the lower end of the upper hinge connecting frame 12 is equipped with the ring rail bearing 10 through the ring rail bearing pin 11; Running on or off the guide rail 9. When the ring rail bearing 10 runs on the open ring guide 9, the upper hinge connecting frame 12 is pushed up, the upper hinge S2 is combined with the lower end face of the longan positioning member 19, and the upper 1/4 ball rubber 18 is connected with the lower 1/4 ball. The rubber 15 forms a hemispherical cavity, which is convenient for the shelling and de-meat processing of the longan fruit; when the ring bearing 10 is separated from the open ring guide 9, the upper hinge connecting frame 12 rotates downward under the action of the hinge elasticity, which is convenient for the removal of the nut shell. deal with.
在大转盘33上均匀安装有8个结构相同的龙眼定位件19,龙眼定位件19的上部安装有导果槽45,便于龙眼果在下料时准确导入龙眼定位件19中。Eight longan positioning members 19 with the same structure are evenly installed on the large turntable 33, and a fruit guiding groove 45 is installed on the upper part of the longan positioning member 19, so that the longan fruit can be accurately guided into the longan positioning member 19 during cutting.
下料组件III由下料套28,下料管29,下料套固定板30,下料支架31组成;下料套28安装于下料套固定板30内;下料管29安装于下料套固定板30上,并位于下料套28的正上方;下料套固定板30安装于下料支架31上,下料支架31安装于机架面板8上。下料管29外接专用的下料机构。The blanking assembly III is composed of a blanking sleeve 28, a blanking pipe 29, a blanking sleeve fixing plate 30, and a blanking bracket 31; the blanking sleeve 28 is installed in the blanking sleeve fixing plate 30; the blanking pipe 29 is installed in the blanking The sleeve fixing plate 30 is located directly above the blanking sleeve 28 ; the blanking sleeve fixing plate 30 is installed on the blanking bracket 31 , and the blanking bracket 31 is installed on the rack panel 8 . The feeding tube 29 is connected to a dedicated feeding mechanism.
切壳组件VI由切壳刀43和切壳支架44组成;切壳刀43安装于切壳支架44上;切壳支架44安装于机架面板8上。The shell-cutting assembly VI is composed of a shell-cutting knife 43 and a shell-cutting bracket 44 ; the shell-cutting knife 43 is installed on the shell-cutting bracket 44 ; the shell-cutting bracket 44 is installed on the rack panel 8 .
取肉组件IV由果肉槽支架13,果肉槽14,切蒂支架16,切蒂刀46组成;果肉槽支架13和切蒂支架16分别安装于机架面板8上;果肉槽14安装于果肉槽支架13上;切蒂刀46安装于切蒂支架16上,切蒂刀46能实现龙眼果的肉壳分离,分离的果肉从果肉槽14中转出。The meat taking component IV is composed of a pulp groove support 13, a pulp groove 14, a pedicle support 16, and a pedicel knife 46; the pulp groove support 13 and the cut pedicle support 16 are respectively installed on the rack panel 8; the pulp groove 14 is installed in the pulp groove On the bracket 13 ; the cutting knife 46 is installed on the cutting support 16 , and the cutting knife 46 can separate the flesh of the longan fruit, and the separated pulp is turned out from the pulp groove 14 .
卸壳组件V由卸壳支架41,卸壳件42组成;卸壳支架41安装于机架面板8上,卸壳件42安装于卸壳支架41上。The shell removal assembly V is composed of a shell removal bracket 41 and a shell removal member 42 ; the shell removal bracket 41 is installed on the frame panel 8 , and the shell removal member 42 is installed on the shell removal bracket 41 .
龙眼剥壳机剥壳的动作过程是:电机2的动力经电机锥齿轮3、传动锥齿轮4传给传动轴5,传动轴5经主动直齿轮39、从动直齿轮35带动定位套36旋转,从而带动大转盘33转动;从下料位到取肉位,弹性不锈钢合页32中的上合页S2与龙眼定位件19的下部端面结合,上1/4球橡胶18与下1/4球橡胶15形成一个半球腔;在下料位处,从下料机构中排样好的龙眼果经下料管29、下料套28经导果槽45准确导入到龙眼定位件19中;随着大转盘33的转动,顶杆20随凸轮24的曲线的变化而变化;在切壳位,顶杆20将龙眼果向前顶紧,大转盘33转动经过切壳位时利用切壳刀43将果壳切开;在取肉位,顶杆20将龙眼果内向外顶出,下1/4球橡胶15和上1/4球橡胶18因摩擦力及弹性作用将果壳包住后缩,在切蒂刀46的作用下,果肉被分离出来;在卸壳位,环轨轴承10脱离开口环形导轨9,上合页连接架12在合页弹力作用下往下转,上1/4球橡胶18与下1/4球橡胶15分开,同时顶杆20后退,果壳在卸壳件42的作用下被移出,从而实现龙眼果的果肉与果壳的分离。The action process of the longan shelling machine is as follows: the power of the motor 2 is transmitted to the transmission shaft 5 through the motor bevel gear 3 and the transmission bevel gear 4, and the transmission shaft 5 drives the positioning sleeve 36 to rotate through the driving spur gear 39 and the driven spur gear 35. , thereby driving the large turntable 33 to rotate; from the feeding position to the meat taking position, the upper hinge S2 in the elastic stainless steel hinge 32 is combined with the lower end face of the longan positioning member 19, and the upper 1/4 ball rubber 18 and the lower 1/4 The ball rubber 15 forms a hemispherical cavity; at the unloading position, the longan fruits laid out from the unloading mechanism are accurately introduced into the longan positioning member 19 through the unloading pipe 29 and the unloading sleeve 28 through the fruit guiding groove 45; With the rotation of the large turntable 33, the ejector rod 20 changes with the change of the curve of the cam 24; in the shell cutting position, the ejector rod 20 pushes the longan fruit forward tightly, and when the large turntable 33 rotates through the shell cutting position, the shell cutting knife 43 is used to remove the longan fruit. The nut shell is cut open; at the meat taking position, the ejector rod 20 pushes out the longan fruit from the inside to the outside, and the lower 1/4 ball rubber 15 and the upper 1/4 ball rubber 18 wrap the nut shell and shrink back due to friction and elasticity. Under the action of the cutting knife 46, the pulp is separated; at the unloading position, the ring bearing 10 is separated from the open ring guide 9, and the upper hinge connecting frame 12 rotates downward under the action of the hinge elasticity, and the upper 1/4 ball The rubber 18 is separated from the lower 1/4 ball rubber 15, and at the same time, the ejector rod 20 retreats, and the nut shell is removed under the action of the shell removal member 42, thereby realizing the separation of the pulp and the husk of the longan fruit.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.
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