CN208376192U - A kind of automatic loading/unloading hot-press equipment - Google Patents
A kind of automatic loading/unloading hot-press equipment Download PDFInfo
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- CN208376192U CN208376192U CN201820749260.2U CN201820749260U CN208376192U CN 208376192 U CN208376192 U CN 208376192U CN 201820749260 U CN201820749260 U CN 201820749260U CN 208376192 U CN208376192 U CN 208376192U
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Abstract
The utility model provides a kind of automatic loading/unloading hot-press equipment, it is characterized by comprising workbench, robot, hot presses, the side of hot press hot press operation platform is arranged in the workbench, feeding platform and blanking bench are provided on workbench, film positioning table, lower film positioning table and steel plate positioning table are provided on the feeding platform, the robot fixed setting is on the table, robot is rotated by axis of bearing, and the hot press operation face of the hot press and workbench are arranged within the scope of the rotary motion of robot;The robot extension end is provided with fixture, and the fixture is provided with several, and axis of the fixture along extension end rotates.The utility model provide it is a kind of can automatic loading/unloading, accuracy be high, hot-press equipment of high production efficiency.
Description
Technical field
The hot-press equipment that the utility model relates to a kind of on automatic production line, especially a kind of automatic loading/unloading hot pressing
Equipment belongs to field of mechanical technique.
Background technique
The multilayers such as automobile engine diaphragm seal, brake block, engine protecting need the production needs of hot-forming component
It is hot-forming using dedicated hot-press equipment, the material of multilayer is overlapped in sequence stacks feeding first, then will be preheated
Steel plate be placed in materials stacked by hot-press equipment it is hot-forming, finally take hot-forming good component away blanking.It is existing
Hot-press forming device have the disadvantage in that 1, the degree of automation is low, when each hot pressing, requires manually to say good-bye in advance, according to suitable
Sequence stacks, the hot-forming, blanking that controls equipment, and whole process all needs artificial policer operations, and production efficiency is extremely low;2, lack
Be precisely controlled, manually put stack precision it is poor, the component consistency after hot pressing is poor;3, the multilayer material of component is respectively different,
Artificial loading is easy error.
Therefore need to develop it is a kind of can automatic loading/unloading, accuracy be high, hot-press equipment of high production efficiency.
Summary of the invention
To solve the problems, such as that above-mentioned existing multilayer needs hot-forming component thermo-compression device and production to exist, this is practical new
Type provide it is a kind of can automatic loading/unloading, accuracy be high, hot-press equipment of high production efficiency.
The utility model provides a kind of automatic loading/unloading hot-press equipment, including workbench, robot, hot press, the work
The side of hot press hot press operation platform is set as platform, feeding platform and blanking bench are provided on workbench, is set on the feeding platform
It is equipped with film positioning table, lower film positioning table and steel plate positioning table, the robot is fixedly installed on the table, robot
It is rotated by axis of bearing, the hot press operation platform and workbench of the hot press are arranged within the scope of the rotary motion of robot;
The robot extension end is provided with fixture, and the fixture is provided with several, and axis of the fixture along extension end rotates.
Feeding platform is provided with separating device as a further improvement of the utility model, and the separating device is by band barb
Plectrum and magnetic splitting device constitute, the plectrum with barb is for saying good-bye upper film and lower film, the magnetic splitting device
For steel plate of saying good-bye.
The plectrum setting with barb is positioned in upper film positioning table, lower film as a further improvement of the utility model,
On platform, the plectrum with barb be it is multiple, be arranged in around upper film or lower film.
It as a further improvement of the utility model, further include mistake proofing sensing device, the mistake proofing sensing device includes face
Colour induction device and distance-sensor for fixture and object distance to be grabbed;It further include grabbing object number to be grabbed for incuding fixture
The sensor of amount;The color reaction device is arranged on fixture;Distance-sensor is arranged on the protective cover of workbench, with feeding
The position of platform and blanking bench is corresponding;The sensor is fixed on side of the workbench close to hot press, and sensor is arranged
On the motion path of robot.
Lifting device is provided on workbench as a further improvement of the utility model, lifting device includes cylinder, gas
On the fixed support on the table of cylinder, support and feeding platform are slidably connected by sliding rail, the extension end of cylinder and support plate one
End is fixedly connected, and the other end of support plate is fixedly connected with feeding platform.
Clamp base is provided with sucker as a further improvement of the utility model, and sucker connects vacuum by exhaust tube
Air exhauster, the sucker are high temperature resistant sucker.
Temperature inductor is provided on fixture as a further improvement of the utility model,.
Compared with prior art, the utility model has the beneficial effects that:
1, the automatic loading/unloading hot-press equipment high degree of automation of the utility model, it is only necessary to by upper film, lower film and
Steel plate is placed on corresponding feeding platform and grabs for robot, and the sequence of control system control robot hot pressing as required is grabbed and put
Set lower film, the steel plate preheated on hot pressing die, upper film, preheating steel plate, placement stack after after hot-forming, machine
For tool hand again by finished product blanking at grade, whole process uses automation control, and continuous production is high, greatly improves product
Consistency.
2, the utility model is used in combination using separating device and mistake proofing sensing device by intelligent automation production line
Error rate is preferably minimized, and further, separating device and mistake proofing inductor have priority, in the process of the operation operation of equipment
In, object first passes around separating device and is divided into a sheet by a sheet, is detected after grabbing using robot by mistake proofing sensing device
Judgement, the working efficiency of subsequent hot press operation can be improved using this sequential system, save the time cost of production, improve product
Qualification rate and consistency.
3, the separating device of the utility model have for steel plate of saying good-bye magnetic splitting device and for say good-bye upper film and under
The plectrum with barb of film, when robot needs to grab steel plate, magnetic splitting device says good-bye steel plate, and robot is facilitated to grab
Steel plate;When robot needs to grab the substance of upper film, this kind of plastic material of lower film, when film is not picked up by sucker, band
Barb on the plectrum of barb pushes down the edge of film upper surface, when film is picked up energetically by sucker, film by stress at suction to
Upper stress is mobile, the edge that film the is held down pressure downward by barb, therefore film generates torque and film is sent out at suction
The raw elastic deformation being bent upwards, film edge leave barb, and the film that the film being drawn is lower is not since elasticity occurring
Deformation, the plectrum with barb push down film edge, will not be crawled by robots together with a upper film, therefore to guarantee every time
Film and lower film are one in crawl, therefore realize the operation of saying good-bye of upper and lower film, and structure is simple, easy to operate, Er Qieshi
The significant effect of saying good-bye that border is realized.
4, the utility model is additionally provided with mistake proofing sensing device, and mistake proofing sensing device is provided with color reaction device and distance perception
Answer device, upper film is set as black, steel plate is yellow, lower offset plate is grey, distance-sensor incude robot and object away from
From the accuracy of guarantee manipulator crawl object, to guarantee the accurate specification requirement of product, color reaction device induction fixture is
The object of no crawl mistake, or whether object manually is misplaced in corresponding upper material position.
5, the mistake proofing sensing device of the utility model is additionally provided with sensor, when the object of induction is not individual, sensing
Device transmits signals to robot controller, and the corresponding positioning table of robot controller control robot return object is said good-bye again grabs again
It takes, therefore the mistake proofing sensing device of the utility model is cooperateing with the work production for improving equipment just with mutually promoting with separating device
The effect of true rate and production efficiency.
6, the utility model is provided with mistake proofing sensing device, the utility model manipulator on be provided with and multiple be used to grab
The fixture for taking component rotary grasping or puts down different components as desired using each fixture, and space utilization rate is high, intelligent
Degree is high.
7, the utility model robot have multiple stations, can control realization simultaneously or it is different when gripper components,
Flexibility is high, and the working time can be saved by being grabbed simultaneously using multistation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the automatic loading/unloading hot-press equipment of the utility model;
Fig. 2 is the structural schematic diagram of fixture;
Fig. 3 is the structural schematic diagram of feeding platform;
Fig. 4 is the structural schematic diagram of the plectrum with barb.
In figure: 1, workbench, 2, robot, 3, hot press, 4, feeding platform, 5, blanking bench, 6, upper film positioning table, 7, under
Film positioning table, 8, steel plate positioning table, 9, the plectrum with barb, 10, magnetic splitting device, 11, fixture, 12, sucker, 13, mistake proofing
Sensing device, 14, color reaction device, 15, distance-sensor, 16, sensor, 17, cylinder, 18, support, 19, support plate, 20,
First station clamp, 21, second station fixture, 22,3rd station fixture, 23, temperature inductor.
Specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the utility model provides a kind of automatic loading/unloading hot-press equipment, including workbench
1, robot 2, hot press 3, the workbench 1 are arranged in the side of 3 hot press operation platform of hot press, are provided on workbench 1
Expect platform 4 and blanking bench 5, is provided with film positioning table 6, lower film positioning table 7 and steel plate positioning table 8, institute on the feeding platform 4
It states robot 2 to be fixed on workbench 1, robot 2 is rotated by axis of bearing, the hot press operation platform of the hot press 3
It is arranged within the scope of the rotary motion of robot 2 with workbench 1;2 extension end of robot is provided with fixture 11, the fixture
11 are provided with several, and axis of the fixture 11 along extension end rotates, and the fixture 11 of the utility model has multiple stations, can be with
Control realize simultaneously or it is different when gripper components, flexibility is high, and the working time can be saved by being grabbed simultaneously using multistation.This reality
With novel automatic loading/unloading hot-press equipment high degree of automation, it is only necessary to which upper film, lower film and steel plate to be placed on accordingly
Feeding platform 4 is grabbed for robot 2, and the sequence of control system control robot 2 hot pressing as required grabs and places lower film, heat
The steel plate that is preheated on compression mould, upper film, preheating steel plate, placement stack after after hot-forming, manipulator again will be at
Product blanking is at grade, and whole process uses automation control, and continuous production is high, greatly improves the consistency of product.
Feeding platform 4 is provided with separating device as a further improvement of the utility model, and the separating device is by band barb
Plectrum 9 and magnetic splitting device 10 constitute, the plectrum 9 with barb is for saying good-bye upper film and lower film, the magnetic force point
Prop 10 is for steel plate of saying good-bye.
The setting of plectrum 9 with barb is fixed in upper film positioning table 6, lower film as a further improvement of the utility model,
Position platform 7 on, the plectrum 9 with barb be it is multiple, be arranged in around upper film or lower film.The utility model is said good-bye
Device has the magnetic splitting device 10 for steel plate of saying good-bye and the plectrum 9 with barb for say good-bye upper film and lower film, and band falls
Barb on the plectrum 9 of hook is fixed by screws on plectrum, and when robot 2 needs to grab steel plate, magnetic splitting device 10 will
Steel plate is said good-bye, and robot 2 is facilitated to grab steel plate;When robot 2 needs to grab the substance of upper film, this kind of plastic material of lower film
When, when film is not picked up by sucker, the barb on the plectrum 9 with barb pushes down the edge of film upper surface, and film is big by sucker
When power picks up, film is mobile by the upward stress of stress at suction, the edge that film the is held down pressure downward by barb, therefore film
It generates torque and makes the elastic deformation that film is bent upwards at suction, film edge leaves barb, under the film being drawn
For one film since elastic deformation not occurring, the plectrum 9 with barb pushes down film edge, will not together with a upper film by
Robot crawl, therefore be one to guarantee to grab upper film and lower film every time, therefore realize the behaviour that says good-bye of upper and lower film
Make, structure is simple, significant effect of saying good-bye that is easy to operate, and actually realizing.
It as a further improvement of the utility model, further include mistake proofing sensing device 13, the mistake proofing sensing device 13 wraps
Include color reaction device 14 and the distance-sensor 15 for incuding fixture 11 Yu object distance to be grabbed;It further include for incuding fixture
11 grab the sensor 16 of object quantity to be grabbed;The color reaction device 14 is arranged on fixture 11, and color reaction device 14 incudes
Whether fixture 11 grabs the object of mistake, or whether manually misplaces object in corresponding upper material position;Distance-sensor 15 is arranged
It is corresponding with the position of feeding platform 4 and blanking bench 5 on the protective cover of workbench 1, guarantee that robot 2 grabs the accurate of object
Property, to guarantee the accurate specification requirement of product;The sensor 16 is fixed on workbench 1 close to the side of hot press 3, and
Sensor 16 is arranged on the motion path of robot 2.The utility model is combined using separating device and mistake proofing sensing device 13
Using guaranteeing that intelligent automation production line is correct, in an orderly manner carries out, further, separating device and mistake proofing inductor 13 have
Priority, during the operation of equipment operation, object first passes around separating device and is divided into a sheet by a sheet, using robot 2
Detection judgement is carried out by mistake proofing sensing device 13 after crawl, the work of subsequent hot press operation can be improved using this sequential system
Efficiency saves the time cost of production, improves the qualification rate and consistency of product.The mistake proofing sensing device 13 of the utility model is also
It is provided with sensor 16, sensor 16 can be ultrasonic sensing device either laser sensor, when the object of induction is not single
Zhang Shi, sensor 16 transmit signals to robot controller, and robot controller controls robot 2 and returns to the corresponding positioning table of object
Again it says good-bye and grabs again, therefore the mistake proofing sensing device 13 of the utility model cooperates with raising to set with separating device with mutually promoting
The effect of standby work production accuracy and production efficiency.
Lifting device is provided on workbench 1 as a further improvement of the utility model, the lifting device includes gas
Cylinder 17, cylinder 17 are fixed on the support 18 on workbench 1, and support 18 is slidably connected with feeding platform 4 by sliding rail, cylinder 17
Extension end is fixedly connected with 19 one end of support plate, and the other end of support plate 19 is fixedly connected with feeding platform 4.The utility model setting
There are lifting device, one object of every crawl of robot 2, feeding platform 4 is promoted the height of an object by lifting device, guarantees machine
Crawl height is identical every time by people 2, haves no need to change the operating path of the existing setting of robot 2, rotates the program parameter of angle, letter
Change production operation, more reduces the error rate of production.
11 bottom of fixture is provided with sucker 12 as a further improvement of the utility model, and sucker 12 is connected by exhaust tube
Vacuum air pump is connect, the sucker 12 is high temperature resistant sucker, long service life.
Temperature inductor 23 is provided on fixture 11 as a further improvement of the utility model,.
A kind of automatic loading/unloading hot-press equipment provided by the utility model is described in detail above.This is practical new
Whole " crawl " refers in type: when the needs of fixture 11 grab when grabbing object, vacuum air pump work will be wait grab by negative pressure
Object is taken to inhale on sucker 12, " unloading " refers to when needing to unload object, and vacuum air pump stops working, and object falls.This is practical
The movement of novel robot 2, rotating path are strictly calculated and are controlled by program, can guarantee the reproducibility of production.And this
It applies specific embodiment in text to be expounded the principles of the present invention and embodiment, the explanation of above embodiments is only
It is the method and its core concept for being used to help understand the utility model.It should be pointed out that for the ordinary skill of the art
For personnel, without departing from the principle of this utility model, several improvements and modifications can be made to this utility model,
Modifications and modifications also fall within the protection scope of the claims of the utility model.
Claims (8)
1. a kind of automatic loading/unloading hot-press equipment, it is characterised in that: including workbench (1), robot (2), hot press (3), institute
It states workbench (1) setting and is provided with feeding platform (4) and blanking bench on the side of hot press (3) hot press operation platform, workbench (1)
(5), film positioning table (6), lower film positioning table (7) and steel plate positioning table (8) are provided on the feeding platform (4), it is described
Robot (2) is fixed on workbench (1), and robot (2) is rotated by axis of bearing, the hot pressing of the hot press (3)
Station and workbench (1) are arranged within the scope of the rotary motion of robot (2);Robot (2) extension end is provided with folder
Have (11), the fixture (11) is provided with several, and axis of the fixture (11) along extension end rotates.
2. a kind of automatic loading/unloading hot-press equipment according to claim 1, it is characterised in that: feeding platform (4) setting
There is separating device, the separating device is made of the plectrum (9) with barb and magnetic splitting device (10), the plectrum with barb
(9) for say good-bye upper film and lower film, the magnetic splitting device (10) is for steel plate of saying good-bye.
3. a kind of automatic loading/unloading hot-press equipment according to claim 2, it is characterised in that: the plectrum with barb
(9) be arranged on upper film positioning table (6), lower film positioning table (7), the plectrum (9) with barb be it is multiple, be arranged upper
Around film or lower film.
4. a kind of automatic loading/unloading hot-press equipment according to claim 2, it is characterised in that: the plectrum with barb
(9) barb on is removably fixed on plectrum by screw.
5. a kind of automatic loading/unloading hot-press equipment according to claim 1, it is characterised in that: further include mistake proofing sensing device
(13), the mistake proofing sensing device (13) includes color reaction device (14) and for incuding fixture (11) and object distance to be grabbed
Distance-sensor (15);It further include the sensor (16) that object quantity to be grabbed is grabbed for incuding fixture (11);The color sense
Device (14) are answered to be arranged on fixture (11);Distance-sensor (15) is arranged on the protective cover of workbench (1), with feeding platform (4)
It is corresponding with the position of blanking bench (5);The sensor (16) is fixed on the side of workbench (1) close to hot press (3), and
Sensor (16) is arranged on the motion path of robot (2).
6. a kind of automatic loading/unloading hot-press equipment according to claim 1, it is characterised in that: set on the workbench (1)
It is equipped with lifting device, the lifting device includes cylinder (17), and cylinder (17) is fixed on the support (18) on workbench (1),
Support (18) is slidably connected with feeding platform (4) by sliding rail, and the extension end of cylinder (17) is fixedly connected with support plate (19) one end,
The other end of support plate (19) is fixedly connected with feeding platform (4).
7. a kind of automatic loading/unloading hot-press equipment according to claim 1, it is characterised in that: fixture (11) bottom is set
It is equipped with sucker (12), sucker (12) connects vacuum air pump by exhaust tube, and the sucker (12) is high temperature resistant sucker.
8. a kind of automatic loading/unloading hot-press equipment according to claim 1, it is characterised in that: be arranged on the fixture (11)
There are temperature inductor (23).
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CN201820749260.2U CN208376192U (en) | 2018-05-18 | 2018-05-18 | A kind of automatic loading/unloading hot-press equipment |
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CN201820749260.2U CN208376192U (en) | 2018-05-18 | 2018-05-18 | A kind of automatic loading/unloading hot-press equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108437599A (en) * | 2018-05-18 | 2018-08-24 | 襄阳逸顺机电科技有限公司 | A kind of automatic loading/unloading hot-press equipment and its method |
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2018
- 2018-05-18 CN CN201820749260.2U patent/CN208376192U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108437599A (en) * | 2018-05-18 | 2018-08-24 | 襄阳逸顺机电科技有限公司 | A kind of automatic loading/unloading hot-press equipment and its method |
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