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CN208288623U - A kind of pipe cleaner with multiple clearing function - Google Patents

A kind of pipe cleaner with multiple clearing function Download PDF

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Publication number
CN208288623U
CN208288623U CN201820121265.0U CN201820121265U CN208288623U CN 208288623 U CN208288623 U CN 208288623U CN 201820121265 U CN201820121265 U CN 201820121265U CN 208288623 U CN208288623 U CN 208288623U
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CN
China
Prior art keywords
pig
scraper
pipe
pipeline
shaft frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820121265.0U
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Chinese (zh)
Inventor
陈利琼
王祥
刘德华
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Southwest Petroleum University
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Southwest Petroleum University
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Filing date
Publication date
Application filed by Southwest Petroleum University filed Critical Southwest Petroleum University
Priority to CN201820121265.0U priority Critical patent/CN208288623U/en
Application granted granted Critical
Publication of CN208288623U publication Critical patent/CN208288623U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

本实用新型涉及一种具有多重清理功能的清管器,包括两个清管器单元和一个万向节。第一个清管器单元包括刮刀a、刮板、密封皮碗a、b和智能电磁信号发射机;第二个清管器单元包括刮刀b、毛刷、强磁铁组件、铝制测径板、密封皮碗c、d,两个刮刀交错布置,万向节连接两个清管器单元。此清管器对管道清理时经过刮刀、刮板、毛刷、密封皮碗和强磁铁组件等多次清理,并且可以吸收铁磁、铁锈物质,清理管道效果显著。本实用新型结构简单,可以实现快速安装拆卸,不仅可以常规清理管道而且可以强有力吸附金属杂质,具有一次性完成刮蜡、清理、除水、除锈、测径等多次任务的功能。适用于管道投产前清管和天然气、原油管道在线定期清管作业。

The utility model relates to a pipe cleaner with multiple cleaning functions, which comprises two pipe cleaner units and a universal joint. The first pig unit includes scraper a, scraper, sealing cup a, b and intelligent electromagnetic signal transmitter; the second pig unit includes scraper b, brush, strong magnet assembly, aluminum diameter measuring plate , Sealed cups c, d, two scrapers are arranged alternately, and two pig units are connected by a universal joint. This pipe cleaner cleans the pipeline through scrapers, scrapers, brushes, sealing cups and strong magnet components for many times, and can absorb ferromagnetic and rust substances, and the cleaning effect of the pipeline is remarkable. The utility model has a simple structure, can realize fast installation and disassembly, can not only clean the pipeline routinely but also can strongly absorb metal impurities, and has the functions of completing multiple tasks such as wax scraping, cleaning, water removal, rust removal, and diameter measurement at one time. It is suitable for pigging before the pipeline is put into production and on-line regular pigging operations for natural gas and crude oil pipelines.

Description

A kind of pipe cleaner with multiple clearing function
Technical field
The utility model belongs to pipeline fluid conveying technology field, and in particular to a kind of pigging with multiple clearing function Device.
Background technique
With the development of society and the progress of science and technology, pipeline transportation has evolved into one of five big modes of cargo transport. Oil, gas and water needed for it guarantees supply human society etc., constitutes social systemic circulation, brings huge interests to the mankind.Certainly As the various problems during the booming Oil/Gas Pipe of pipeline industry is defeated constantly display, it is mainly shown as the corruption of pipeline Erosion and blocking.Will appear in pipeline due to the presence of impurity in well fluid, after oil-gas pipeline longtime running solid impurity deposition, A series of problems, such as wax deposit and condensed liquid gather, to reduce the valid circulation area of oil-gas pipeline, increase pipe delivery of energy Amount loss, eventually leading to transfer efficiency reduces, conveys cost raising, this just needs regularly to carry out pipeline by pipe cleaner clearly Reason, dredging.The transfer efficiency of pipeline not only can be improved using Pipeline Pigging Technology, and other technical managements are implemented to pipeline Means ensure that pipe safety runs unblocked essential approach.But phenomena such as being typically due to wax deposit in pipeline, is tight Weight, general pipe cleaner is unable to reach expected pigging effect, and pigging is inefficient, it is therefore desirable to which a kind of efficient pipe cleaner improves Pipe cleaner efficiency.
Summary of the invention
The purpose of this utility model is to provide a kind of pipe cleaners that cleaning pipeline is more clean, it is intended to solve pipe cleaner and exist There are problems that cleaning is not thorough and the fine impurities such as iron rust lose in operation.Simultaneously because this pipe cleaner comes with intelligent electricity Magnetic signal transmitter and aluminum gauging disc may be implemented the remote tracing of pipe cleaner and calibrate to pipeline.
To achieve the goals above, the utility model is achieved through the following technical solutions: one kind having multiple clearing function Pipe cleaner, including two pipe cleaner units and a universal joint, be equipped on first pipe cleaner unit pedestal sealing cup, The pigging component of scraper, scraper plate composition, anti-ram positioned at first pipe cleaner unit pedestal front end have included intelligent electromagnetic letter Number transmitter;Scraper, hairbrush, strong magnet component be installed on second pipe cleaner unit pedestal, tail portion be aluminum gauging disc and Sealing cup.
The sealing cup can be changed to steel nail leather cup, so as to efficiently clear up wax deposition and fouling.
The scraper uses the standard cutter of lathe, is easily attached pig body, dirty according to different degrees of pipeline, Sharp knife and flat cutter is respectively adopted.
The hairbrush selects wire brush for the crude oil pipeline of no interior erosion resistant coating;For there is the natural gas of interior erosion resistant coating Pipeline selects nylon bruss.
First pipe cleaner pedestal and second pipe cleaner pedestal uses quality carbon steel, and intensity is high, corrosion-resistant;It is close Strip of paper used for sealing bowl is high strength polyurethane product;Strong magnet component is made of high-intensitive permanent strong magnetic iron and installation pedestal, and high intensity is forever Long strong magnet is fixed by installation pedestal and second pipe cleaner unit pedestal
The intelligent electromagnetic signal transmitter emits two kinds of electromagnetic signals that amplitude is identical and frequency is different, by pipeline The receiver of installation receives electromagnetic signal, so that it is determined that the specific location of pipe cleaner.
The aluminum gauging disc is made of thin aluminum sheet, by whether judging pipeline whether end inspection aluminium sheet deforms There are deformations.The good effect that the utility model has:
The utility model structure is simple, easy for assemble or unload, can arbitrarily replace component according to pigging demand, may be implemented one Secondary pigging is repeatedly cleared up, and is successively repeatedly cleared up by scraper, scraper plate, hairbrush, strong magnet component in a pigging process, is cleared up Effect is obvious.Long-range tracking can be realized by intelligent electromagnetic signal transmitter in scale removal process simultaneously, if there is pigging Device blocking can determine pipe cleaner position in the shortest time.The utility model may be implemented disposably to emit and complete cleaning, remove Water, the multiple task such as derust, calibrate.Make suitable for pigging before newly-built in-pipe inspection robot and the regular pigging of natural gas, processed oil pipeline Industry.
Detailed description of the invention
Fig. 1 is apparatus structure schematic diagram used in the utility model embodiment.
Description of symbols in figure: 1. intelligent electromagnetic signal transmitters;2. sealing cup a;3. first pipe cleaner unit pedestal; 4. scraper a;5. scraper plate;6. sealing cup b;7. universal joint;8. sealing cup c;9. scraper b;10. strong magnet component;11 second A pipe cleaner unit pedestal;12. hairbrush;13. aluminum gauging disc;14. sealing cup d.
Fig. 2 is scraper a installation diagram used in the utility model example.
Description of symbols in figure: 4. scraper a;15. flange.
Fig. 3 is scraper a layout used in the utility model example.
Description of symbols in figure: 16. tube walls;4. scraper a;17. dirt.
Specific embodiment
The specific implementation of the utility model is further described with reference to the accompanying drawing:
As shown in Figure 1, being equipped with sealing cup a2, scraper a4, scraper plate 5, sealing skin on first pipe cleaner unit pedestal Bowl b6, preceding anti-ram have included intelligent electromagnetic signal transmitter 1;The installation of second pipe cleaner unit pedestal be sealing cup c8, Scraper b9, strong magnet component 10, hairbrush 12, tail portion are aluminum gauging disc 13 and sealing cup d14.As shown in Fig. 2, scraper a4 with Flange 15 connects.As shown in figure 3, the dirt 17. on scraper a4 cleaning tube wall 16
Specifically, the electromagnetic signal that intelligent electromagnetic signal transmitter 1 issues is received by receiver on pipeline to determine clearly The specific location of pipe device.The scraper a4 that rust removing function is used in front of first pipe cleaner unit, clear up in inner wall of the pipe erosion rust and Impurity and rust are released pipeline using scraper plate 5 and sealing cup b6 by impurity.Installed on second pipe cleaner unit be and scraper A4 angle is interlocked scraper b9, is further cleared up inner wall of the pipe impurity, to guarantee biggish cleanup area, while strong magnetic Iron component 10, which adsorbs the iron filings, the impurity such as ferromagnetic that lose, further to be achieved the effect that clear up impurity, can be prevented ferromagnetic Influence pipe safety operation.The hairbrush 12 at second pipe cleaner unit rear further clears up pipeline impurity, after hairbrush Mono- aluminum gauging disc 13 of Fang Caiyong checks the deformation in pipeline, then is sealed simultaneously by subsequent sealing cup d14 And bear to push the power of pipe cleaner operation.

Claims (5)

1.一种具有多重清理功能的清管器,包括两个清管器单元和一个万向节,其特征在于:第一个清管器单元轴架(3)前端的防撞头内含有智能电磁信号发射机(1)、第一个清管器单元轴架(3)上安装有密封皮碗a(2)、刮刀a(4)、刮板(5)、密封皮碗b(6);第二个清管器单元轴架(11)上安有密封皮碗c(8)、刮刀b(9)、强磁铁组件(10)、毛刷(12),第二个清管器单元轴架(11)后端安装有铝制测径板(13)、密封皮碗d(14),两个清管器单元通过万向节(7)连接。1. A pig with multiple cleaning functions, comprising two pig units and a universal joint, characterized in that: the anti-collision head at the front end of the first pig unit shaft frame (3) contains intelligent The electromagnetic signal transmitter (1), the first pig unit shaft frame (3) are equipped with a sealing cup a (2), a scraper a (4), a scraper (5), and a sealing cup b (6) ;Sealing cup c (8), scraper b (9), strong magnet assembly (10), hairbrush (12) are installed on the second pig unit shaft frame (11), and the second pig unit An aluminum caliper plate (13) and a sealing cup d (14) are installed on the rear end of the shaft frame (11), and the two pig units are connected by a universal joint (7). 2.根据权利要求1所述的一种具有多重清理功能的清管器,其特征在于:第一个清管器单元轴架(3)前端的防撞头内含有智能电磁信号发射机(1)可以发射振幅相同频率不同的两种电磁信号,接收机通过其信号确定清管器的位置。2. A pipe pig with multiple cleaning functions according to claim 1, characterized in that: the anti-collision head at the front end of the first pipe pig unit shaft frame (3) contains an intelligent electromagnetic signal transmitter (1 ) can transmit two kinds of electromagnetic signals with the same amplitude and different frequencies, and the receiver can determine the position of the pig through the signals. 3.根据权利要求1所述的一种具有多重清理功能的清管器,其特征在于:第一个清管器单元上的刮刀a(4)和第二个清管器单元上的刮刀b(9)交错布置,可以实现两个刮刀相间地刮除管壁杂质。3. A pipe pig with multiple cleaning functions according to claim 1, characterized in that: the scraper a (4) on the first pig unit and the scraper b on the second pig unit (9) Arranged in a staggered manner, two scrapers can be used to scrape off impurities on the pipe wall alternately. 4.根据权利要求1所述的一种具有多重清理功能的清管器,其特征在于:第二个清管器单元轴架(11)上的强磁铁组件(10)由高强度永久强磁铁和安装基座组成,高强度永久强磁铁通过安装基座与第二个清管器单元轴架(11)固定。4. A kind of pipe pig with multiple cleaning functions according to claim 1, characterized in that: the strong magnet assembly (10) on the second pipe pig unit shaft frame (11) is made of high-strength permanent strong magnet Composed of the installation base, the high-strength permanent strong magnet is fixed with the second pig unit axle frame (11) through the installation base. 5.根据权利要求1所述的一种具有多重清理功能的清管器,其特征在于:根据管道的具体情况,第一个清管器单元轴架和第二个清管器单元轴架上的密封皮碗可以选择换为钢钉皮碗,这样就可以高效地清除结蜡和结垢。5. A pipe pig with multiple cleaning functions according to claim 1, characterized in that: according to the specific conditions of the pipeline, the first pipe pig unit shaft frame and the second pipe pig unit shaft frame The sealed cup can be replaced with a steel nail cup, so that wax and scale can be removed efficiently.
CN201820121265.0U 2018-01-24 2018-01-24 A kind of pipe cleaner with multiple clearing function Expired - Fee Related CN208288623U (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109772826A (en) * 2019-03-15 2019-05-21 常州大学 A pig specially designed for removing hydrate blockage in natural gas pipelines
CN109865719A (en) * 2019-04-16 2019-06-11 西南石油大学 A kind of Multifunctional casing scraper that can accurately detect camber
CN110026395A (en) * 2019-05-07 2019-07-19 港华燃气投资有限公司 Old pipeline inner wall cleaning equipment and pigging method in old pipeline non-excavation rehabilitation
CN111504011A (en) * 2020-04-21 2020-08-07 郭清 Pipeline air-dries device
CN113399391A (en) * 2021-06-22 2021-09-17 西南石油大学 Umbrella-shaped multifunctional small-sized pipeline cleaner
CN113775853A (en) * 2021-09-28 2021-12-10 长庆实业集团有限公司 Oil outlet pipeline plugging point positioning device
CN114951168A (en) * 2022-04-25 2022-08-30 宁波锦征科技有限公司 Petroleum pipeline cleaner
CN116174419A (en) * 2023-03-10 2023-05-30 南京林业大学 Robot for removing sediment in dust removing pipeline in wood-bamboo processing
CN118491994A (en) * 2024-07-15 2024-08-16 山东海慧勘察测绘有限公司 A submarine pipeline route detection device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109772826A (en) * 2019-03-15 2019-05-21 常州大学 A pig specially designed for removing hydrate blockage in natural gas pipelines
CN109865719A (en) * 2019-04-16 2019-06-11 西南石油大学 A kind of Multifunctional casing scraper that can accurately detect camber
CN110026395A (en) * 2019-05-07 2019-07-19 港华燃气投资有限公司 Old pipeline inner wall cleaning equipment and pigging method in old pipeline non-excavation rehabilitation
CN111504011A (en) * 2020-04-21 2020-08-07 郭清 Pipeline air-dries device
CN113399391A (en) * 2021-06-22 2021-09-17 西南石油大学 Umbrella-shaped multifunctional small-sized pipeline cleaner
CN113775853A (en) * 2021-09-28 2021-12-10 长庆实业集团有限公司 Oil outlet pipeline plugging point positioning device
CN114951168A (en) * 2022-04-25 2022-08-30 宁波锦征科技有限公司 Petroleum pipeline cleaner
CN114951168B (en) * 2022-04-25 2024-01-16 宁波锦征科技有限公司 Petroleum pipeline cleaner
CN116174419A (en) * 2023-03-10 2023-05-30 南京林业大学 Robot for removing sediment in dust removing pipeline in wood-bamboo processing
CN116174419B (en) * 2023-03-10 2023-10-27 南京林业大学 Robot for removing sediment in dust removing pipeline in wood-bamboo processing
CN118491994A (en) * 2024-07-15 2024-08-16 山东海慧勘察测绘有限公司 A submarine pipeline route detection device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20181228

Termination date: 20200124