Utility model content
The purpose of this utility model is to provide a kind of barcode scanning adjustable angles, the permanent-magnet component automatically scanning that work efficiency is high
Equipment.
Based on object above, the utility model takes following technical scheme: a kind of permanent-magnet component automatic scanning equipment, including
Control system, transverse conveying mechanism, longitudinal translating device associated, code reader, code reader pedestal, the pallet that code reader is fixedly mounted, institute
State transverse conveying mechanism include the gate rack being made of crossbeam and two vertical beams, along crossbeam length direction setting cross slide way,
The first driving device of the first sliding block for being slidably connected with cross slide way, the first sliding block of driving transversely guide rail side-to-side movement, institute
It states the first sliding block lower end and connects angle adjusting mechanism for adjusting barcode scanning angle, the code reader pedestal and angular adjustment machine
Structure connection;
The longitudinal translating device associated includes transport platform, along the longitudinal rail and longitudinal rail of the setting of transport platform length direction
The second driving device of the second sliding block for being slidably connected, the second sliding block of driving guide rail sliding along longitudinal direction moved forward and backward;It is described defeated
Platform is sent to be arranged between two vertical beams and be fixedly connected with two vertical beams, the transport platform is vertical with crossbeam and two vertical beams respectively, described
Pallet is connect with the second sliding block.
Preferably, the angle adjusting mechanism includes at left and right sides of the fixed block being fixedly connected with the first sliding block and fixed block
Angle adjustment plate, described angle adjustment plate one end connect by the first wing bolt and the second wing bolt with fixed block, institute
It states angle adjustment plate and is equipped with the adjusting limiting slot being adapted to the first wing bolt, the angle adjustment plate other end and code reader
Pedestal is bolted to connection.
Preferably, the pallet is equipped with multiple mounting grooves for placing jig support plate.
Preferably, the mounting groove is two, respectively the first mounting groove and the second mounting groove, the first mounting groove and second
Mounting groove is laterally set side by side.
Preferably, the control system includes main controller, starting/stop button, power switch, power supply indicator, emergency stop
Switch, alarm, the signal input part connection of power switch, emergency stop switch, the signal output end of code reader and main controller, master control
The signal output end of device is connect with the signal input part of first driving device, the second driving device, alarm.
It preferably, further include the human-computer interface module communicated to connect with main controller.
Preferably, the signal output end of the main controller connects the barcode scanning client computers for recording each component.
Compared with prior art, the utility model has the following beneficial effects:
1. the utility model completes automatically scanning by transverse conveying mechanism, longitudinal translating device associated, pass through angular adjustment machine
The adjustable code reader barcode scanning angle of structure, can adapt to the component barcode scanning of plurality of specifications.
2, the angle adjusting mechanism structure in the utility model is simple, when needing to adjust the angle, unscrews the first wing bolt
With the second wing bolt, using the second wing bolt as axle center, rotational angle adjustable plate after angle is adjusted, tightens the first butterfly
Bolt and the second wing bolt, angular adjustment are convenient.
3, the control system in the utility model, can make equipment according to the automatic barcode scanning of preset mode, and barcode scanning is high-efficient;And
Barcode scanning result can be shown on a display screen, when there is defective products, when two dimensional code identification does not come out, on jig support plate
To redden at the corresponding screen position barcode scanning result of barcode scanning module position, remind operator pay attention to handle defective products, from
Dynamicization degree is high.
4, the utility model has warning function, and when equipment breaks down, main controller controls alarm equipment alarm, reminds work
Personnel pay attention to.
5, the human-computer interface module in the utility model is touch screen, and using human-computer interaction, work efficiency is high, by man-machine
Interface module can be configured equipment operating parameter, save a large amount of labour.
6, the signal output end of the main controller in the utility model connects computer, can remotely monitor barcode scanning equipment and sweep
Code result.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing, it is clear that described embodiment is this reality
With novel most preferred embodiment.Figure is only used for explaining the utility model, is schematically illustrated to the utility model embodiment.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection.It is also possible to be electrically connected;It can be connected directly, can also be connected by intermediary brief introduction.For ability
For the those of ordinary skill in domain, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.
As shown in Figure 1-3, a kind of permanent-magnet component automatic scanning equipment, including control system, transverse conveying mechanism 1, longitudinal direction
Conveying mechanism 2, code reader 3, code reader pedestal 4, the pallet 5 that code reader 3 is fixedly mounted, transverse conveying mechanism 1 includes by crossbeam
The gate rack that is constituted with two vertical beams, along the setting of crossbeam length direction cross slide way 101, be slidably connected with cross slide way the
One sliding block 102, the transversely guide rail side-to-side movement of the first sliding block of driving first driving device, the utility model fills the first driving
It sets with no restriction, as long as can be realized driving the first sliding block, guide rail sliding is moved forward and backward along longitudinal direction, such as cross slide way
101 can use lead screw guide rails, and the second sliding block is fixed on the nut of lead screw guide rails, the lead screw of lead screw guide rails is driven by motor
Positive and negative rotation, and then drive 102 side-to-side movement of the first sliding block.First sliding block lower end connects the angle tune for adjusting barcode scanning angle
Save mechanism 6.
As shown in Fig. 2, angle adjusting mechanism 6 includes the fixed block 61 being fixedly connected with the first sliding block 102,61 left side of fixed block
The angle adjustment plate 62 of right two sides, 62 one end of angle adjustment plate is by the first wing bolt 63 and the second wing bolt 64 and fixes
Block 61 connects, and angle adjustment plate 62 is equipped with the adjusting limiting slot 65 being adapted to the first wing bolt 63, adjusts limiting slot 65 and is
Arc limit slot, 62 other end of angle adjustment plate are bolted to connection with code reader pedestal 4, and code reader 3 is mounted on barcode scanning
On device pedestal.When needing to adjust 3 barcode scanning angle of code reader, the first wing bolt 63 and the second wing bolt 64 are unclamped, with the
Two wing bolts 64 are axle center, rotate angle adjustment plate 62, and the adjusting limiting slot 65 on angle adjustment plate 62 is with respect to the first butterfly
Bolt 63 rotates, and accurately identifies when the two dimensional code on barcode scanning product when code reader 3 can understand, as best angle, then locks
Tight first wing bolt 63 and the second wing bolt 64, angle adjustment plate 62 are fixed, and then code reader pedestal 4 and sweeping thereon
3 position of code device is fixed, and achievees the purpose that angular adjustment, this kind design can according to need, quickly adjust sweeping for code reader 3
Code angle, can be applicable in different size to barcode scanning product, a tractor serves several purposes, barcode scanning is high-efficient, while saving human cost.
Longitudinal translating device associated 2 includes transport platform 21, along the longitudinal rail 22 and longitudinal rail of the setting of transport platform length direction
The second driving device of the second sliding block 23 for being slidably connected, the second sliding block 23 of driving guide rail sliding along longitudinal direction moved forward and backward;This
Utility model with no restriction, transports the second driving device as long as can be realized the second sliding block of driving front and back that guide rail slides along longitudinal direction
It moves, for example the second driving device can use motor, and the second sliding block be fixed in transmission belt, transmission is driven by motor
Band, then the second slide block movement is driven by transmission belt.Transport platform 21 is arranged between two vertical beams and is fixedly connected with two vertical beams, conveys
Platform 21 is vertical with crossbeam and two vertical beams respectively, and 5 bottom of pallet is fixedly connected with the second sliding block 23.Pallet 5 is equipped with for placing
The first mounting groove 51 and the second mounting groove 52 of jig support plate, the first mounting groove 51 and the second mounting groove 52 are laterally set side by side.
Control system in the utility model includes main controller, power switch, starting/stop button, power supply indicator, urgency
Guard's valve, alarm, the signal input part connection of power switch, emergency stop switch, the signal output end of code reader and main controller are main
The signal output end of control device is connect with the signal input part of first driving device, the second driving device, alarm.The letter of controller
Number output end communication coupling computer and human-computer interface module.
Main controller in the utility model uses PLC controller, and battery main switch controls the electrification of electrical equipment component, power supply
Whether indicator light indicating equipment is charged.Power switch is pressed, equipment live, power supply indicator is bright, starting/stop button is pressed,
Equipment starts to start barcode scanning according to the mode being previously set, and when abnormal conditions occurs in equipment, main controller controls alarm and issues
Sound-light alarm reminds staff's maintenance, and when pressing emergency stop switch, controller controls first driving device and the second driving device
Stopping movement, code reader stop barcode scanning.
Human-computer interface module in the utility model uses built-in keybad, touch screen design.Human-computer interface module includes place
Manage device unit, internal data storage unit, the display screen with display interface, touch screen input unit and communication unit, processing
The processing of device unit comprehensive comes from touch screen input unit, communication module, and the transmission of data in treatment process is deposited in internal data
In storage unit, and by the result of state instruction and after treatment in treatment process in real time in the form of text or image
It is shown in display screen interface.For communication unit for being communicated with main controller, touch screen input module is equipped with virtual touch
Key.
When specific operation, point touching screen any position can enter action pane interface and set to equipment operating parameter
Set, action pane is shown on interface: speed display window, production display window, OK total amount display window, yield are shown
Window, parameter setting window, IO monitoring window, manual window, start-up picture window, starting/stopping window, NG acknowledgement window,
Circulation/single-revolution, Aligning control, reading code window, barcode scanning window as the result is shown.
Speed display window: display barcode scanning speed indicates every point of kind barcode scanning quantity;
It resets: for resetting total output, OK total amount, yield;
Parameter setting: for jumping to parameter setting picture;
IO monitoring: for jumping to IO monitored picture;
Manual window: for jumping to manual window;
Start-up picture: for jumping to start-up picture;
Starting/stopping: for starting and stopping equipment, when starting, shows RUN, and when stopping showing STOP;
NG confirmation: encountering NG warning note in the process of running, after having handled NG, can cancel alarm by NG confirmation;
Circulation/single-revolution: equipment operating mode is divided into circulation and single action, and barcode scanning one is compiled after equipment starting under DA SA,
Barcode scanning is recycled always after starting under circulation pattern;
Aligning control: encountering failure in operational process, puts Aligning control, and code reader will be returned to origin position;
Reading code: when needing manual reading code, reading code is put, code reader will read a subcategory number;
Barcode scanning window as the result is shown: display barcode scanning result.
Parameter setting window on clicking operation window interface, into parameter setting interface, the utility model is by code reader
Running track is as X-axis, using jig support plate running track as Y-axis, can to X-axis speed, Y-axis speed, first X-coordinate,
First Y coordinate, X-axis spacing, Y-axis spacing, X-axis jig spacing and the parameter of barcode scanning time are configured;Click parameter setting
Return key on interface then returns to operation interface.
Wherein, X-axis speed are as follows: the speed that code reader moves in the X-axis direction;
Y-axis speed are as follows: the speed that jig support plate moves along the y axis;
First X-coordinate are as follows: the distance of first product of X-direction to origin;
First Y coordinate are as follows: the distance of first product of Y direction to origin;
X-axis spacing are as follows: the centre distance of two products of X-direction, unit: millimeter;
Y-axis spacing are as follows: the centre distance of two products of Y direction, unit: millimeter;
X-axis jig spacing are as follows: the right code on the jig support plate on the first mounting groove of X-direction on component is placed to second
Centre distance on jig support plate on slot to the left side code on barcode scanning component, unit: millimeter;
The barcode scanning time are as follows: the time of each barcode scanning setting, unit: second.
Manual window is clicked, into manual operation interface, is manually operated on interface and shows operating condition, X-axis enables, Y
Axis is enabled, barcode scanning is closed, code state.Manual window is as some key repeat functions of action pane.
Wherein, equipment stops, and motion state is display: STOP;Equipment operation, motion state are shown as RUN;
X-axis is enabled: pressing stepping and enables, X-axis stepper motor will lose retentivity, and shifting carrying platform can be pushed left according to demand
It moves right;
Y-axis is enabled: press that stepping is enabled, and y-axis stepper motor will lose retentivity, can push shifting carrying platform according to demand before
After move;
Z axis is enabled: press that stepping is enabled, and Z axis stepper motor will lose retentivity, can push shifting carrying platform according to demand on
Lower movement;
Barcode scanning is closed: can be closed barcode scanning, is manually pressed by barcode scanning closing, code reader stops barcode scanning;
Code state: after showing each barcode scanning as a result, if can normally be identified by code reader to the two dimensional code on barcode scanning component
It scans out, shows OK, otherwise show NG state.
The signal output end of main controller connects computer, can remotely monitor barcode scanning equipment and barcode scanning as a result, every barcode scanning one
It is secondary, it will be recorded on computer by the barcode scanning content of barcode scanning magnet.
In the utility model the setting of human-computer interface module parameters be related to process control and make equipment using program
Each function and control system the control equipment realized are run according to the parameter of setting, using the prior art, can be realized,
This is not described further.
Working principle: it is first turned on power switch, opens computer, and open a text document on computers, connect
Observation observation X axis, Y-axis whether in origin, if code reader is in the first driving dress not in the Aligning control window of point touching screen
Preset origin position is returned under the drive set, and parameters are then set by point touching screen respective window, will be put
The good jig support plate to barcode scanning product is put into the first mounting groove and the second mounting groove, clicks starting/stop button, and trial operation is seen
Barcode scanning effect clicks starting/stop button if barcode scanning effect is bad, and pass hull closure adjusts code reader by angle adjustment plate
Angle after barcode scanning angle is transferred to best angle, restarts equipment, then barcode scanning equipment is run according to the parameter being previously set.
When equipment operates normally, barcode scanning window as the result is shown on touch screen is observed, observation barcode scanning is as a result, when there is NG product
When, position opposite with NG product on jig support plate on window reddens barcode scanning as the result is shown, and alarm equipment alarm, reminds behaviour at this time
After making personnel note that having handled NG, alarm can be cancelled by NG confirmation.
The utility model result is simple, and code reader angle is easy to adjust, can adapt to plurality of specifications product, application range
Extensively, the utility model has human-computer interaction function, by touch screen, can control equipment operation, completes to equipment parameters
Setting, high degree of automation.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.