CN208212761U - A dust explosion-proof treatment system for furniture factories - Google Patents
A dust explosion-proof treatment system for furniture factories Download PDFInfo
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- CN208212761U CN208212761U CN201820559295.XU CN201820559295U CN208212761U CN 208212761 U CN208212761 U CN 208212761U CN 201820559295 U CN201820559295 U CN 201820559295U CN 208212761 U CN208212761 U CN 208212761U
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- 239000000428 dust Substances 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000004880 explosion Methods 0.000 claims abstract description 30
- 238000013022 venting Methods 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims description 35
- 239000004744 fabric Substances 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 4
- 239000004071 soot Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及除尘设备技术领域,具体涉及一种用于家具厂的粉尘防爆处理系统。The utility model relates to the technical field of dust removal equipment, in particular to a dust explosion-proof treatment system for furniture factories.
背景技术Background technique
家具加工过程会产生大量粉尘,需要进行回收处理;由于家具粉尘属于易燃易爆粉尘,一旦有火星进入粉尘处理系统,就有可能引起火灾,甚至爆炸,会造成巨大的财产损失和安全事故。A large amount of dust is generated during furniture processing, which needs to be recycled. Since furniture dust is flammable and explosive dust, once sparks enter the dust treatment system, it may cause a fire or even explode, causing huge property losses and safety accidents.
现有的粉尘处理系统会在进气管和滤袋装置处设置泄爆片,在进气管内的压力过大时,或者滤袋装置内的压力过大时,上述的泄爆片打开,与大气连通进行泄压,使得系统不会发生爆炸。但是由于进气管的管径和滤袋装置内的粉尘含量很大,短时间内难以完全泄压,有一点火苗还是会直接引起爆炸,爆炸位置难以预估,存在很大的安全隐患。In the existing dust treatment system, explosion venting sheets are installed at the intake pipe and the filter bag device. When the pressure in the intake pipe or the filter bag device is too high, the above explosion venting sheet will be opened to communicate with the atmosphere. Connected for pressure relief, so that the system will not explode. However, due to the large diameter of the intake pipe and the large dust content in the filter bag device, it is difficult to completely release the pressure in a short time, and a little flame will directly cause an explosion. The location of the explosion is difficult to predict, and there is a great potential safety hazard.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术中的不足之处,提供一种能够提供双重安全保障的用于家具厂的粉尘防爆处理系统。The purpose of the utility model is to provide a dust explosion-proof treatment system for furniture factories that can provide double safety guarantees for the deficiencies in the prior art.
为达此目的,本实用新型采用以下技术方案:一种用于家具厂的粉尘防爆处理系统,包括集气罩、进风管、布袋除尘器、出风管、风机和烟囱;To achieve this purpose, the utility model adopts the following technical solutions: a dust explosion-proof treatment system for furniture factories, including a gas collecting hood, an air inlet pipe, a bag filter, an air outlet pipe, a fan and a chimney;
所述集气罩的联接于所述进风管的一端,所述进风管的另一端联接于所述布袋除尘器的入口,所述出风管的一端联接于所述布袋除尘器的出口,所述出风管的另一端联接于所述风机,所述风机联接于所述烟囱;The air collecting hood is connected to one end of the air inlet pipe, the other end of the air inlet pipe is connected to the inlet of the bag filter, and one end of the outlet pipe is connected to the outlet of the bag filter , the other end of the air outlet pipe is connected to the fan, and the fan is connected to the chimney;
所述进风管和所述布袋除尘器上均安装有泄爆片;Explosion venting sheets are installed on the air inlet pipe and the bag filter;
还包括火星熄灭控制装置;Also includes a spark extinguishing control device;
所述火星熄灭控制装置包括火花探测器、控制器和喷水组件;The spark extinguishing control device includes a spark detector, a controller and a water spray assembly;
所述火花探测器设置于所述进风管内,所述火花探测器与所述控制器电连接,所述控制器与所述喷水组件电连接,所述喷水组件用于对进风管内进行喷水。The spark detector is arranged in the air inlet pipe, the spark detector is electrically connected to the controller, the controller is electrically connected to the water spray assembly, and the water spray assembly is used to spray air into the air inlet pipe. Perform water spray.
优选的,喷水组件包括喷水管、增压水泵和水箱;Preferably, the water spray assembly includes a water spray pipe, a booster pump and a water tank;
所述增压水泵和水箱设置于所述进风管的外侧,所述水箱联接于所述增压水泵,所述增压水泵联接于喷水管,所述喷水管的出水口设置于所述进风管内;The booster water pump and the water tank are arranged outside the air inlet pipe, the water tank is connected to the booster water pump, the booster water pump is connected to the water spray pipe, and the water outlet of the water spray pipe is set at the into the air duct;
所述增压水泵与所述控制器电连接。The booster water pump is electrically connected with the controller.
优选的,还包括送风弯管;Preferably, it also includes an air supply elbow;
所述送风弯管的一端连接于所述进风管的另一端,所述送风弯管的另一端连接于所述布袋除尘器的入口;One end of the air supply elbow is connected to the other end of the air inlet pipe, and the other end of the air supply elbow is connected to the inlet of the bag filter;
所述送风弯管与所述进风管的连接处设置有隔爆阀;所述隔爆阀为逆向回止阀。An explosion-proof valve is provided at the joint between the air supply elbow and the air inlet pipe; the explosion-proof valve is a reverse check valve.
优选的,还包括PLC控制柜和气压差控制组件;Preferably, it also includes a PLC control cabinet and an air pressure difference control assembly;
所述气压差控制组件包括风压变送器和气压表;所述气压表所述送风弯管和所述出风管上;所述风压变送器设置于所述进风管当中;The air pressure difference control assembly includes a wind pressure transmitter and a barometer; the air pressure gauge is on the air supply elbow and the air outlet pipe; the air pressure transmitter is arranged in the air inlet pipe;
所述PLC控制柜设置于所述进风管的外侧,所述风压变送器与所述PLC控制柜电连接,所述风机与所述PLC控制柜电连接。The PLC control cabinet is arranged outside the air inlet pipe, the wind pressure transmitter is electrically connected to the PLC control cabinet, and the fan is electrically connected to the PLC control cabinet.
优选的,所述布袋除尘器包括滤袋装置和料斗;Preferably, the bag filter includes a filter bag device and a hopper;
所述滤袋装置设置于所述料斗上方,所述滤袋装置内设置有多个布袋;The filter bag device is arranged above the hopper, and a plurality of cloth bags are arranged in the filter bag device;
所述料斗的出口处设置有阀门。The outlet of the hopper is provided with a valve.
优选的,所述进风管的侧壁设置有清灰口。Preferably, the side wall of the air inlet pipe is provided with a soot cleaning port.
优选的,所述进风管的一端设置有活动封口,所述活动封口为挡板。Preferably, one end of the air inlet pipe is provided with a movable seal, and the movable seal is a baffle.
优选的,所述滤袋装置内设置有多个温感喷头,所述温感喷头设置于所述布袋的上方。Preferably, a plurality of temperature-sensing nozzles are arranged in the filter bag device, and the temperature-sensing nozzles are arranged above the cloth bag.
本实用新型的有益效果:在有火星苗头出现时,能够启动喷水装置,马上熄灭火苗,能够在源头上防止爆炸的发生。而当爆炸发生后,爆炸位置集中在泄爆片7的位置处,避开危险,本申请能够提供双重安全保障。The beneficial effect of the utility model is that when sparks appear, the water spraying device can be started to immediately extinguish the flames, and the explosion can be prevented at the source. And after the explosion occurs, the explosion position is concentrated at the position of the explosion venting sheet 7 to avoid danger, and the present application can provide double safety guarantees.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的其中一个实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of one embodiment of the present invention.
其中:集气罩1,进风管2,清灰口21,活动封口22,布袋除尘器3,滤袋装置31,料斗32,阀门321,温感喷头33,出风管4,风机5,烟囱6,泄爆片7,火星熄灭控制装置8,火花探测器81,控制器82,喷水组件83,喷水管831,增压水泵832,水箱833,送风弯管9,隔爆阀10,PLC控制柜11,气压差控制组件12,风压变送器121,气压表122。Among them: gas collection hood 1, air inlet pipe 2, dust removal port 21, movable seal 22, bag filter 3, filter bag device 31, hopper 32, valve 321, temperature-sensing nozzle 33, air outlet pipe 4, fan 5, Chimney 6, explosion vent 7, spark extinguishing control device 8, spark detector 81, controller 82, water spray assembly 83, water spray pipe 831, booster pump 832, water tank 833, air supply elbow 9, explosion-proof valve 10. PLC control cabinet 11, air pressure difference control component 12, wind pressure transmitter 121, and air pressure gauge 122.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
一种用于家具厂的粉尘防爆处理系统,包括集气罩1、进风管2、布袋除尘器3、出风管4、风机5和烟囱6;A dust explosion-proof treatment system for furniture factories, including a gas collecting hood 1, an air inlet pipe 2, a bag filter 3, an air outlet pipe 4, a fan 5 and a chimney 6;
所述集气罩1的联接于所述进风管2的一端,所述进风管2的另一端联接于所述布袋除尘器3的入口,所述出风管4的一端联接于所述布袋除尘器3的出口,所述出风管4的另一端联接于所述风机5,所述风机5联接于所述烟囱6;The air collecting hood 1 is connected to one end of the air inlet pipe 2, the other end of the air inlet pipe 2 is connected to the inlet of the bag filter 3, and one end of the air outlet pipe 4 is connected to the The outlet of the bag filter 3, the other end of the air outlet pipe 4 is connected to the fan 5, and the fan 5 is connected to the chimney 6;
所述进风管2和所述布袋除尘器3上均安装有泄爆片7;Both the air inlet pipe 2 and the bag filter 3 are equipped with explosion venting sheets 7;
还包括火星熄灭控制装置8;Also comprising spark extinguishing control device 8;
所述火星熄灭控制装置8包括火花探测器81、控制器82和喷水组件83;The spark extinguishing control device 8 includes a spark detector 81, a controller 82 and a water spray assembly 83;
所述火花探测器81设置于所述进风管2内,所述火花探测器81与所述控制器82电连接,所述控制器82与所述喷水组件83电连接,所述喷水组件83用于对进风管2内进行喷水。The spark detector 81 is arranged in the air inlet pipe 2, the spark detector 81 is electrically connected to the controller 82, the controller 82 is electrically connected to the water spray assembly 83, and the water spray The assembly 83 is used to spray water into the air inlet pipe 2 .
粉尘由集气罩1收集,在所述风机5的抽力作用下进入所述布袋除尘器3,所述布袋除尘器3会将粉尘进行捕捉,干净的空气通过所述烟囱6达标排放。The dust is collected by the air collecting hood 1, and enters the bag filter 3 under the suction of the fan 5. The bag filter 3 will capture the dust, and the clean air will be discharged through the chimney 6 up to the standard.
当有火星产生时,火星经过集气罩1进入到进风管2当中,所述进风管2中的火花探测器81会检测到火星,然后发送信号到所述控制器82,所述控制器82就会启动所述喷水组件83进行喷水熄灭火星,防止着火或粉尘爆炸。When sparks are generated, the sparks enter the air inlet pipe 2 through the gas collecting hood 1, and the spark detector 81 in the air inlet pipe 2 will detect the sparks, and then send a signal to the controller 82, and the controller The device 82 will start the water spray assembly 83 to spray water to extinguish sparks and prevent fire or dust explosion.
而当所述布袋除尘器3或所述进风管2发生粉尘爆炸时,爆炸冲击波现在比较薄弱的泄爆片7位置爆开泄压,防止伤及人员。And when dust explosion occurs in the bag filter 3 or the air inlet pipe 2, the relatively weak explosion-venting sheet 7 position of the explosion shock wave bursts to release pressure, so as to prevent injury to personnel.
在有火星苗头出现时,能够启动喷水装置,马上熄灭火苗,能够在源头上防止爆炸的发生。而当爆炸发生后,爆炸位置集中在泄爆片7的位置处,避开危险,本申请能够提供双重安全保障。When sparks appear, the sprinkler can be activated to extinguish the flames immediately, preventing explosions at the source. And after the explosion occurs, the explosion position is concentrated at the position of the explosion venting sheet 7 to avoid danger, and the present application can provide double safety guarantees.
更进一步地,喷水组件83包括喷水管831、增压水泵832和水箱833;Furthermore, the water spray assembly 83 includes a water spray pipe 831, a booster water pump 832 and a water tank 833;
所述增压水泵832和水箱833设置于所述进风管2的外侧,所述水箱833联接于所述增压水泵832,所述增压水泵832联接于喷水管831,所述喷水管831的出水口设置于所述进风管2内;The booster water pump 832 and the water tank 833 are arranged on the outside of the air inlet pipe 2, the water tank 833 is connected to the booster water pump 832, the booster water pump 832 is connected to the water spray pipe 831, and the water spray The water outlet of the pipe 831 is set in the air inlet pipe 2;
所述增压水泵832与所述控制器82电连接。The booster water pump 832 is electrically connected to the controller 82 .
当检测到火星时,所述控制器82将信号发送给所述增压泵,所述增压水泵832通过所述喷水管831往所述进风管2内喷水,喷出的水都是高压的,覆盖所述进风管2内的范围很大,而所述水箱833保持供水。When Mars is detected, the controller 82 sends a signal to the booster pump, and the booster water pump 832 sprays water into the air inlet pipe 2 through the water spray pipe 831, and all the sprayed water is It is high pressure, covers a large range in the air inlet pipe 2, and the water tank 833 maintains water supply.
更进一步地,还包括送风弯管9;Furthermore, it also includes an air supply elbow 9;
所述送风弯管9的一端连接于所述进风管2的另一端,所述送风弯管9的另一端连接于所述布袋除尘器3的入口;One end of the air supply elbow 9 is connected to the other end of the air inlet pipe 2, and the other end of the air supply elbow 9 is connected to the inlet of the bag filter 3;
所述送风弯管9与所述进风管2的连接处设置有隔爆阀10;所述隔爆阀10为逆向回止阀。An explosion-proof valve 10 is provided at the joint between the air supply elbow 9 and the air inlet pipe 2; the explosion-proof valve 10 is a reverse check valve.
所述送风弯管9用作送风、减缓风速和转向的作用。当发生爆炸时,所述隔爆阀10能够有效阻隔爆炸产生的冲击波,使得爆炸段和未爆炸段在所述隔爆阀10处分隔开,从而减少爆炸范围,防止伤及人员。The air supply elbow 9 is used for supplying air, slowing down the wind speed and turning. When an explosion occurs, the explosion-proof valve 10 can effectively block the shock wave generated by the explosion, so that the explosion section and the non-explosion section are separated at the explosion-proof valve 10, thereby reducing the explosion range and preventing injury to personnel.
更进一步地,还包括PLC控制柜11和气压差控制组件12;Furthermore, it also includes a PLC control cabinet 11 and an air pressure difference control assembly 12;
所述气压差控制组件12包括风压变送器121和气压表122;所述气压表122所述送风弯管9和所述出风管4上;所述风压变送器121设置于所述进风管2当中;The air pressure difference control assembly 12 includes a wind pressure transmitter 121 and a barometer 122; the air pressure gauge 122 is on the air supply elbow 9 and the air outlet pipe 4; the wind pressure transmitter 121 is arranged on In the air inlet pipe 2;
所述PLC控制柜11设置于所述进风管2的外侧,所述风压变送器121与所述PLC控制柜11电连接,所述风机5与所述PLC控制柜11电连接。The PLC control cabinet 11 is arranged outside the air inlet pipe 2 , the air pressure transmitter 121 is electrically connected to the PLC control cabinet 11 , and the fan 5 is electrically connected to the PLC control cabinet 11 .
当所述布袋除尘器3的两个气压表122的气压差超过设定值时,说明所述布袋除尘器3里的粉尘积聚得比较多了,已经达到爆炸极限,所述PLC控制柜11控制所述风机5暂停动作,方便更换布袋或检查粉尘浓度超过爆炸极限的原因。When the air pressure difference of the two air pressure gauges 122 of the bag filter 3 exceeds the set value, it means that the dust in the bag filter 3 has accumulated more and has reached the explosion limit, and the PLC control cabinet 11 controls The action of the fan 5 is suspended, which is convenient for changing the cloth bag or checking the reason why the dust concentration exceeds the explosion limit.
更进一步地,所述布袋除尘器3包括滤袋装置31和料斗32;Furthermore, the bag filter 3 includes a filter bag device 31 and a hopper 32;
所述滤袋装置31设置于所述料斗32上方,所述滤袋装置31内设置有多个布袋;The filter bag device 31 is arranged above the hopper 32, and a plurality of cloth bags are arranged in the filter bag device 31;
所述料斗32的出口处设置有阀门321。The outlet of the hopper 32 is provided with a valve 321 .
所述阀门321的作用是确保所述布袋除尘器3能够保持清理积灰,防止粉尘浓度积聚过高超过爆炸极限。The function of the valve 321 is to ensure that the bag filter 3 can keep cleaning the accumulated dust and prevent the accumulation of dust concentration from exceeding the explosion limit.
更进一步地,所述进风管2的侧壁设置有清灰口21。Furthermore, the side wall of the air inlet pipe 2 is provided with a soot cleaning port 21 .
所述清灰口21为一通孔,用来清理所述进风管2的粉尘,防止所述进风管2内粉尘积聚。The dust removal port 21 is a through hole, used to clean the dust in the air inlet pipe 2 and prevent the dust from accumulating in the air inlet pipe 2 .
更进一步地,所述进风管2的一端设置有活动封口22,所述活动封口22为挡板。Furthermore, one end of the air inlet pipe 2 is provided with a movable seal 22, and the movable seal 22 is a baffle.
当需要清理所述进风管2内的粉尘时,打开所述进风管2的所述活动封口22可以抽风来确保末端风管可以清理干净。When the dust in the air inlet pipe 2 needs to be cleaned, the movable seal 22 of the air inlet pipe 2 is opened to draw air to ensure that the end air pipe can be cleaned.
更进一步地,所述滤袋装置31内设置有多个温感喷头33,所述温感喷头33设置于所述布袋的上方。Furthermore, the filter bag device 31 is provided with a plurality of temperature-sensitive nozzles 33, and the temperature-sensitive nozzles 33 are arranged above the cloth bag.
在所述过滤装置内安装所述温感喷头33,每隔五十厘米安装一个,其作用是当所述布袋除尘器3内的温度超过68°时,所述温感喷釉就会喷水降温,防止粉尘着火爆炸。Install the temperature-sensitive spray nozzle 33 in the filter device, one every fifty centimeters, and its function is that when the temperature in the bag filter 3 exceeds 68 °, the temperature-sensitive spray glaze will spray water Cool down to prevent dust from igniting and exploding.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110025915A (en) * | 2019-05-16 | 2019-07-19 | 赵修君 | Deduster Mini-type anti-explosion fireproof device |
CN110038380A (en) * | 2019-04-19 | 2019-07-23 | 广东莞绿环保工程有限公司 | An explosion-proof dust removal treatment system for explosive dust |
CN111359350A (en) * | 2020-02-18 | 2020-07-03 | 北京石油化工学院 | Dust collection device with explosion-proof explosion control function and dust collection vehicle |
-
2018
- 2018-04-18 CN CN201820559295.XU patent/CN208212761U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110038380A (en) * | 2019-04-19 | 2019-07-23 | 广东莞绿环保工程有限公司 | An explosion-proof dust removal treatment system for explosive dust |
CN110025915A (en) * | 2019-05-16 | 2019-07-19 | 赵修君 | Deduster Mini-type anti-explosion fireproof device |
CN111359350A (en) * | 2020-02-18 | 2020-07-03 | 北京石油化工学院 | Dust collection device with explosion-proof explosion control function and dust collection vehicle |
CN111359350B (en) * | 2020-02-18 | 2021-12-10 | 北京石油化工学院 | Dust collection device with explosion-proof explosion control function and dust collection vehicle |
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Granted publication date: 20181211 |