CN208064432U - Curve path continuous potato cleaning and peeling all-in-one machine - Google Patents

Abstract

The utility model discloses a curved path continuous potato cleaning and peeling integrated machine, which comprises a frame, a peeling mechanism, a power mechanism and a cleaning mechanism. frame, the peeling mechanism includes at least two rollers and brushes, at least two rollers are fixed and sleeved with each other, the brush is fixed on the inner wall of each roller for peeling, each roller is provided with a roller outlet hole, and the cleaning mechanism includes a spray pipe , the spray pipe is located inside each drum to clean the potatoes, and the power mechanism drives at least two drums to rotate relative to the frame so that the potatoes move in a curve in at least two drums, effectively prolonging the peeling time of the potatoes in the drums, and effectively saving water and saving water. Labor costs can improve the quality and efficiency of potato peeling, reduce the loss rate, increase the added value of potatoes, etc., and the peeling method is convenient for popularization and application.

Description

A curved path continuous potato washing and peeling machine

technical field

The utility model relates to the field of agricultural machinery, in particular to a continuous potato cleaning and peeling integrated machine with curved paths.

Background technique

At present, the peeling methods of potatoes mainly include manual peeling, mechanical peeling, chemical peeling, steam and radiation peeling, etc. The effect of artificial peeling can be completely controlled by humans, but the production efficiency and labor cost are high; the essence of mechanical peeling is to use the dynamic friction between the potato and the mechanical parts with a rough structure on the surface to make the potato The chemical peeling method mainly uses chemical reagents with a special configuration ratio to soften the skin, and then uses high-pressure aqueous solution to wash it to achieve the effect of peeling; the steam and radiation peeling method is mainly to give potatoes an instant high temperature and high pressure. , using the principle of thermal expansion and cold contraction to make the potato skin loose and fall off. Mechanized peeling methods are generally used in my country at present.

But there is following defect in existing potato peeling device:

At present, most of the potato mechanical peeling methods adopt intermittent peeling methods. Peeling cannot be performed during the feeding and discharging stages. The continuous work performance is poor, and it cannot be compatible with other equipment. It is difficult to form a continuous processing line. Although a small number of peeling machines can work continuously, they still use the traditional linear motion peeling path to peel potatoes. The peeling effect is still not good and the machine needs to occupy a lot of space. The soil and residues produced are directly discharged, which wastes water resources and does not recycle and protect the potato residues. The actual utilization efficiency of the potato peeling machine is low, and the loss of potatoes is large.

Utility model content

In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of movement peeling trajectory that can make potatoes form an S shape in the drum, the peeling effect is good and efficient, and the potato peeling machine occupies a small place Curved path continuous potato washing and peeling machine.

The purpose of this utility model adopts following technical scheme to realize:

A curved path continuous potato washing and peeling integrated machine, including a frame, a peeling mechanism, a power mechanism and a cleaning mechanism, the peeling mechanism is rotatably mounted on the frame, the power mechanism and the cleaning mechanism are fixed Installed on the frame, the peeling mechanism includes at least two rollers and hair brushes, the at least two rollers are fixed and sheathed with each other, and the hair brushes are fixed on the inner wall of each roller for peeling, and each The cylinder is provided with a cylinder water outlet hole, and the cleaning mechanism includes a spray pipe, and the spray pipe is located inside each of the cylinders for cleaning potatoes, and the power mechanism drives the at least two cylinders to rotate relative to the frame The potatoes curve in the at least two drums.

Further, the at least two drums include a large drum, a middle drum and a small drum, the middle drum is accommodated inside the large drum and fixed with the large drum, and the small drum is partly housed inside the middle drum and Fixed on the middle drum, the peeling mechanism is provided with a discharge port, and the discharge port protrudes from the large drum.

Further, the large drum, the middle drum and the small drum are all provided with drum water outlet holes, and the spray pipe is located inside the small drum.

Further, the peeling mechanism also includes a baffle, the baffle is rotatably mounted on the frame, the large drum is provided with a discharge port, and the baffle is located on one side of the discharge port. The degree of tightness between the baffle and the frame is adjustable so as to control the discharge of the potatoes.

Further, the cleaning mechanism also includes a slag water collecting device and a water tank, the slag water collecting device is located under the at least two drums, the water tank is located under the slag water collecting device, and the slag water collecting device is equipped with A slag discharge pipe, the slag discharge pipe communicates with the water tank to transport the collected slag water generated by the peeling mechanism to the water tank.

Further, the cleaning mechanism also includes a double water circulation filter system, the double water circulation filter system includes a filter baffle and a rotatable fixing member, and the detachable filter baffle is installed on the water tank through the rotatable fixing member .

Further, the water tank is provided with a slag water drainage valve, and the slag water drainage valve is located below the filter baffle.

Further, the double water circulation filtration system also includes a sloping plate, a filter and a filter box, the sloping plate and the filter box are installed in the water tank, the filter is installed in the filter box and connected to the The water tank is connected.

Further, the water tank is provided with a filtered water outlet, and the filtered water outlet is located below the filter box.

Further, the power mechanism includes a frequency converter, a motor and a transmission structure, the frequency converter and the motor are fixedly installed on the frame, the output end of the frequency converter is connected to the input end of the motor, and the The output end is connected with the fixed chain on the outer wall of the drum through the transmission structure.

Compared with the prior art, the peeling mechanism of the utility model's curved path continuous potato cleaning and peeling machine includes at least two rollers and brushes, at least two rollers are fixed to each other and sleeved, and the brushes are fixed on the inner wall of each roller for peeling. Each cylinder is provided with a cylinder water outlet hole, and the cleaning mechanism includes a spray pipe, which is located inside each cylinder to clean the potatoes. The power mechanism drives at least two cylinders to rotate relative to the frame to make the potatoes curve in at least two cylinders. Effectively extend the peeling time of potatoes in the drum, and effectively save water and labor costs, improve the quality and efficiency of potato peeling, reduce the loss rate, increase the added value of potatoes, etc. The peeling method is convenient for popularization and application, etc. .

Description of drawings

Fig. 1 is a three-dimensional view of the utility model curved path continuous type potato cleaning and peeling all-in-one machine;

Fig. 2 is another three-dimensional view of the continuous potato washing and peeling integrated machine with curved path in Fig. 1;

Fig. 3 is a schematic structural view of a peeling mechanism of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 1;

Fig. 4 is a schematic diagram of an internal structure of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 1;

Fig. 5 is an enlarged view of A of the continuous potato cleaning and peeling integrated machine with curved path in Fig. 4;

Fig. 6 is a schematic diagram of the internal structure of a water tank of the continuous potato washing and peeling integrated machine with curved path in Fig. 1 .

In the figure: 100, curved path continuous potato washing and peeling integrated machine; 10, frame; 11, main body; 12, support wheels; 13, top cover; 14, anchor bolts; 20, peeling mechanism; 21, large Drum; 210, drum water outlet; 212, discharge port; 22, middle drum; 23, small drum; 230, feed inlet; 24, drum outer wall fixed chain; 25, support fixed column; 26, baffle plate; 27, Brush; 30, power mechanism; 31, motor; 32, transmission structure; 320, transmission chain; 322, driving gear; 324, first driven gear; 326, rotating shaft; 328, second driven gear; 33, Inverter; 40, cleaning mechanism; 41, water tank; 410, filter outlet; 412, slag water drain valve; 42, flushing structure; 420, water delivery pipe; 421, water pump; 422, water inlet pipe; 423, spray pipe; 43, slag water collection device; 430, slag discharge pipe; 44, double water circulation filter system; 440, filter baffle; 441, rotatable fixing piece; 442, inclined plate;

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

It should be noted that when a component is said to be "fixed" to another component, it can be directly on the other component or there can also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Please refer to FIG. 1 to FIG. 6 , a curved path continuous potato washing and peeling integrated machine 100 includes a frame 10 , a peeling mechanism 20 , a power mechanism 30 and a cleaning mechanism 40 .

The frame 10 includes a main body 11 , supporting wheels 12 , a top cover 13 and anchor bolts 14 . The supporting wheels 12 , the top cover 13 and the anchor bolts 14 are fixedly mounted on the main body 11 .

The peeling mechanism 20 includes a large drum 21 , a middle drum 22 , a small drum 23 , a fixed chain 24 on the outer wall of the drum, a supporting fixed column 25 , a baffle plate 26 and a hair brush 27 . The large drum 21 , the middle drum 22 and the small drum 23 are all provided with drum outlet holes 210 . The brushes 27 are fixed on the inner walls of the large cylinder 21 , the middle cylinder 22 and the small cylinder 23 . The middle drum 22 is fixed inside the large drum 21 through the supporting and fixing columns 25 and is completely accommodated in the large drum 21 . The small drum 23 is fixed in the middle drum 22 through the supporting and fixing columns 25 and partially accommodated in the middle drum 22 . The small drum 23 is provided with a feed port 230 . The large drum 21 is provided with a discharge port 212 , and the discharge port 212 protrudes from the large drum 21 . The drum outer wall fixing chain 24 is fixed on the outer wall of the large drum 21 .

The baffle 26 is rotatably mounted on the main body 11 and is adjustable in tightness with the main body 11 . The baffle 26 is located on one side of the discharge port 212 . The large drum 21 is installed on the support wheel 12 of the main body 11 .

The power mechanism 30 includes a motor 31 , a transmission structure 32 and a frequency converter 33 . The frequency converter 33 and the motor 31 are fixedly installed on the main body 11 of the rack 10 . The output end of the frequency converter 33 is connected to the input end of the motor 31 . The transmission structure 32 includes a transmission chain 320 , a driving gear 322 , a first driven gear 324 , a rotating shaft 326 and a second driven gear 328 . The driving gear 322 is fixed on the output end of the motor 31 . The rotating shaft 326 is rotatably mounted on the main body 11 of the frame 10 . The first driven gear 324 and the second driven gear 328 are respectively fixed on opposite ends of the rotating shaft 326 . The transmission chain 320 is sheathed on the driving gear 322 and the first driven gear 324 . The second driven gear 328 meshes with the fixed chain 24 on the outer wall of the drum.

The cleaning mechanism 40 includes a water tank 41 , a flushing structure 42 , a slag water collecting device 43 and a double water circulation filtering system 44 .

The water tank 41 is provided with a filtered water outlet 410 and a slag water drain valve 412 . The flushing structure 42 includes a water delivery pipe 420 , a water pump 421 , a water inlet pipe 422 and a spray pipe 423 . The water pump 421 is fixedly installed on the main body 11 of the frame 10 . One end of the water delivery pipe 420 communicates with the filtered water outlet 410 , and the other end communicates with the water inlet of the water pump 421 . One end of the water inlet pipe 422 communicates with the water outlet of the water pump 421 , and the other end communicates with the water inlet of the spray pipe 423 . The shower pipe 423 is located in the small drum 23 .

The slag water collecting device 43 is installed on the main body 11 of the frame 10 and is located below the peeling mechanism 20 . The slag water collecting device 43 includes a slag discharge water pipe 430 . The slag discharge pipe 430 communicates with the water tank 41 . The dual water circulation filter system 44 includes a filter baffle 440 , a rotatable fixing member 441 , a sloping plate 442 , a filter 443 and a filter box 444 . The detachable filter baffle 440 is mounted on the water tank 41 through a rotatable fixing member 441 . The slag water drain valve 412 is located below the filter baffle 440 . The inclined plate 442 and the filter box 444 are installed in the water tank 41 . The filtered water outlet 410 is located below the filter box 444 . The filter 443 is located in the filter box 444 and communicates with the water tank 41 below the filter box 444 .

When using the curved path continuous potato cleaning and peeling machine 100, the electric control box and the frequency converter 33 are turned on to start the motor 31, and then the driving gear 322 drives the transmission chain 320 so that the first driven gear 324 rotates. The first driven gear 324 drives the second driven gear 328 to rotate through the rotating shaft 326 . The second driven gear 328 meshes with the fixed chain 24 on the outer wall of the large drum 21 to drive the large drum 21 to rotate. The large drum 21 drives the middle drum 22 and the small drum 23 to rotate through the supporting fixed column 25 . At the same time, the support wheel 12 supports the drum to assist the rotation of the drum. The frequency converter 33 is used to adjust the speed of the motor 31, and then the speed of the entire drum can be adjusted. The frequency converter 33 can realize the controllable acceleration function, so that smooth acceleration can be performed according to the demand, the starting current of the motor can be controlled, and the starting current can be fully reduced. The wear of the mechanical transmission parts is reduced, thereby providing system stability, so that the speed regulation of the motor 31 is more accurate and convenient to operate. And because there is no defect of elastic sliding in the chain transmission and it is not easy to slip, it can maintain an accurate average transmission ratio to accurately control the drum speed; the transmitted power is large, and the tension is small, the transmission efficiency is high, and it can operate at low speed, heavy load and high temperature , humid, dusty, polluted and other harsh environments.

The water pump 421 pumps the water in the water tank 41 to the spray pipe 423 through the delivery pipe 420, and the spray pipe 423 carries out high-pressure washing to the potatoes in the small drum 23. Potatoes enter the small drum 23 from the feed port 230 for peeling, during which the high-pressure water is continuously washed. Finally, along with the continuous feeding of potatoes, the potatoes are peeled from the small drum 23 and enter the middle drum 22 for peeling, and then to the large drum 21 for peeling. Large drum 21, middle drum 22, and small drum 23 constantly rotate during the period, and random dynamic friction is generated between potatoes and hairbrush 27 as well as a plurality of potatoes, thereby rubbing and peeling in the drum, and in small drum 23, middle drum 22 and An S-shaped peeling trajectory is formed in the large drum 21, which effectively prolongs the peeling time of potatoes in the drum, effectively saves water and labor costs, improves the quality and efficiency of potato peeling, and reduces the loss rate. Finally, the potatoes are discharged through the discharge port 212, and the tightness of the bolts of the baffle plate 26 can be adjusted, thereby controlling the peeling residence time of the potatoes in the drum.

During peeling, the potato slag water enters the slag water collecting device 43 through the water outlet hole 210 of the drum, and then enters the water tank 41 through the slag discharge water pipe 430 . The slag water entering the water tank 41 is filtered through the filter baffle 440 , the clear water overflows, and the residue remains in the water tank 41 , and the filtered slag water enters the filter box 444 through the inclined plate 442 . The slag water is further filtered by the filter 443, and a small amount of residue remains in the filter box 444. The slag water filtered for the second time is extracted by the water pump 421 through the filter outlet 410 of the water tank 41 through the filter 443 for recycling.

The dual water circulation filtration system 44 effectively filters the residues, silt, etc. produced during the potato peeling process, so that the potato peeling residue water can be recycled, and what adopts is a detachable filter baffle 440 and filter 443, which can be removed according to different conditions. Peeling situation is replaced with the filter screen hole that other diameters are different, and after potato peeling and cleaning finishes, filter part is disassembled, thereby makes things convenient for water tank 41 to clean.

Anchor bolt 14 then can adjust the inclination of cylinder, conveniently changes the inclination of cylinder flexibly according to actual conditions, has increased the operability of potato peeling machine.

For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and ideas described above, and all these changes and deformations should fall within the protection scope of the claims of the present utility model.

Claims (10)

1. A curved path continuous type potato cleaning and peeling all-in-one machine, comprising a frame, a peeling mechanism, a power mechanism and a cleaning mechanism, the peeling mechanism is rotatably mounted on the frame, the power mechanism and the cleaning The mechanism is fixedly installed on the frame, and it is characterized in that: the peeling mechanism includes at least two rollers and brushes, the at least two rollers are fixed and sleeved with each other, and the brushes are fixed on the inner wall of each roller for For peeling, each cylinder is provided with a cylinder water outlet hole, and the cleaning mechanism includes a spray pipe, and the spray pipe is located inside each of the cylinders for washing potatoes, and the power mechanism drives the at least two cylinders to face each other. Rotation of the rack causes the potatoes to curve in the at least two drums. 2. The curved path continuous potato cleaning and peeling integrated machine according to claim 1, characterized in that: the at least two drums include a large drum, a middle drum and a small drum, and the middle drum is accommodated inside the large drum And fixed with the big drum, the small drum is partly accommodated inside the middle drum and fixed on the middle drum, the peeling mechanism is provided with a discharge port, and the discharge port extends from the large drum out. 3. The curved path continuous potato cleaning and peeling integrated machine according to claim 2, characterized in that: the large drum, the middle drum and the small drum are all provided with drum water outlet holes, and the spray pipe is located in the small drum. inside the drum. 4. The curved path continuous potato washing and peeling integrated machine according to claim 2, characterized in that: the peeling mechanism also includes a baffle, the baffle is rotatably mounted on the frame, and the large drum A discharge port is provided, and the baffle is located on one side of the discharge port. The degree of tightness between the baffle and the frame is adjustable, so as to control the discharge of the potatoes. 5. The curved path continuous potato cleaning and peeling integrated machine according to claim 1, characterized in that: the cleaning mechanism also includes a slag water collection device and a water tank, and the slag water collection device is located under the at least two drums , the water tank is located below the slag water collection device, the slag water collection device is provided with a slag discharge pipe, and the slag discharge pipe communicates with the water tank to transport the collected slag water generated by the peeling mechanism to the Said water tank. 6. The curved path continuous potato cleaning and peeling integrated machine according to claim 5, characterized in that: the cleaning mechanism also includes a double water circulation filtration system, and the double water circulation filtration system includes a filter baffle and a rotatable fixing piece , the filter baffle is mounted on the water tank through the rotatable fixing member. 7. The curved path continuous potato cleaning and peeling integrated machine according to claim 6, characterized in that: the water tank is provided with a slag water drainage valve, and the slag water drainage valve is located below the filter baffle. 8. The curved path continuous potato cleaning and peeling integrated machine according to claim 6, characterized in that: the double water circulation filtration system also includes a sloping plate, a filter and a filter box, the sloping plate and the filter box Installed in the water tank, the filter is installed in the filter box and communicated with the water tank. 9. The curved path continuous potato cleaning and peeling integrated machine according to claim 8, characterized in that: the water tank is provided with a filter water outlet, and the filter water outlet is located below the filter box. 10. The curved path continuous potato washing and peeling integrated machine according to claim 1, characterized in that: the power mechanism includes a frequency converter, a motor and a transmission structure, and the frequency converter and the motor are fixedly installed on the frame , the output end of the frequency converter is connected to the input end of the motor, and the output end of the motor is connected to the fixed chain on the outer wall of the drum through the transmission structure.