CN208005439U - A kind of personification formula automatic polishing machine - Google Patents
A kind of personification formula automatic polishing machine Download PDFInfo
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- CN208005439U CN208005439U CN201721898239.0U CN201721898239U CN208005439U CN 208005439 U CN208005439 U CN 208005439U CN 201721898239 U CN201721898239 U CN 201721898239U CN 208005439 U CN208005439 U CN 208005439U
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Abstract
The utility model is related to a kind of anthropomorphic formula automatic polishing machines, carry out surface grinding polishing mainly in huge revolving product, plan the movement locus of polishing/grinding automatically by computerized algorithm, using anthropomorphic formula automatic polishing machine, realize multi-shaft interlocked polishing grinding.The utility model cooks up buffing wheel by computer control system automatic algorithms and turns round contour line normal vector movement locus along product, and control X-axis motor, y-axis motor, Z axis motor, C axial turning heads control motor, the indexable formula high speed polishing grinding wheel of front and rear and frequency conversion workpiece electric rotating machine, automatic polishing/abrasive pastes jet pipe, multistation circular line is to realize all actions, realize automated machine structure, it can freely realize the grinding and polishing of huge revolving class workpiece, it realizes and almost substitutes artificial, reduce the interference of manual operation, reduce labor intensity, reduction expense.
Description
Technical field
The utility model belongs to polishing field, is related to the automatic polishing of large revolving body, and specifically a kind of personification formula is automatic
Polishing machine.
Background technology
Currently, being by man-hour manually hand-held revolution polissoir 600#-800# for the main polishing method of large revolving body
Grinding wheel, sisal (the wheel piece made with fiber crops), hair wheel (the wheel piece made with wool) etc., rapidly rotate on polishing machine, along quilt
It polishes to move back and forth on the outside of the revolution of product and comes polishing metal, timber etc..
When by being manually polished, such as there is huge revolving product (diameter is more than 1 meter) and needing to polish, shape of product volume
It is excessive, it needs to turn round product by other tools.The technology that polishing machine is held to worker proposes very high requirement, as during
The hand-held polishing machine action movement speed of appearance is too fast or all can not be uniformly polished slowly to revolution product excessively.Especially to throwing
Have in light grinding precision or special revolution curve, surface accuracy requirement product polishing when, artificial polishing is unable to reach precision
It is required that.Typical products in mass production manually polishes in production, and labor intensity is big, efficiency is low, unstable quality.And working environment compares
Badly, the pollutions such as dust also affect to safety of workers.
Utility model content
The purpose of the utility model is to overcome in place of the deficiencies in the prior art, provide a kind of reasonable design, equipment volume
Small, easy to operate, stable anthropomorphic formula automatic polishing method.
The utility model solves its technical problem and following technical scheme is taken to realize:
A kind of personification formula automatic polishing machine, it is characterised in that:Including rack, X-axis the linear guide slide unit, Y-axis the linear guide
Slide unit, Z axis vertical beam and polishing rotary head, the top longitudinal direction both ends of rack are equipped with two X-axis the linear guides being mutually parallel and slide
Platform is slidably fitted with two Y-axis the linear guide slide units being mutually parallel in two X-axis the linear guide slide unit upper limits,
Axial one end of X-axis the linear guide slide unit is separately installed with X-axis servo motor, and X-axis servo motor drive shaft is coaxial
Driving installation X-axis threaded rod, the engagement of X-axis threaded rod are installed on Y-axis the linear guide slide unit lower part, and X-axis servo motor drives two Y
Axis the linear guide slide unit synchronizes the reciprocating movement for carrying out X-direction;
It is slidably fitted with a Y-axis slide plate in two Y-axis the linear guide slide unit upper limits, the side engagement of Y-axis slide plate installs
There are a Y-axis threaded rod, axial one end of the Y-axis threaded rod that one Y-axis servo motor is installed, Y-axis servo motor drives Y-axis slide plate
Y direction reciprocating movement is carried out along Y-axis the linear guide slide unit;
It is formed with a through-hole in the middle part of Y-axis slide plate, is limited in the through-hole and is slidably fitted with a Z axis vertical beam, the one of the Z axis vertical beam
Side is equipped with a Z axis the linear guide slide unit, and the upper axial end of the Z axis the linear guide slide unit is equipped with a Z axis servo motor, Z axis
Servo motor Driven by Coaxial is equipped with Z axis threaded rod engagement and is mounted on Y-axis slide plate, and Z axis servo motor drives Z axis vertical beam
It moves up and down, polishing rotary head is installed in the lower end of Z axis vertical beam;
Horizontal cross is equipped with multistation product line in the middle part of rack inside lower end, in multistation product line
Conducting wire is equipped with product installation clamping working table, and product installation clamping working table side outer end is equipped with product revolution variable-frequency electric
Machine.
Moreover, product installation clamping working table is installed in parallel in multistation product line, multistation product line
Using loop configuration, product is installed promotion of the clamping working table by hydraulic device, can be realized in multistation product line
The circulating processing of multiple revolution products.
Moreover, polishing rotary head include body frame, wheel carrier, polishing wheel, transmission belt, polishing wheel variable frequency high-speed motor and polishing/
Abrasive pastes jet pipe, Z axis vertical beam lower end are equipped with a rotating shaft electric motor, and the output shaft of rotating shaft electric motor straight down and is lifted with a master
Frame, body frame angle is controlled by rotating shaft electric motor, it can be achieved that positive and negative 90 ° of the rotary motion in direction about the z axis;One polishing is installed in body frame
Variable frequency high-speed motor is taken turns, is hinged with the middle part of a wheel carrier in body frame lower end, the both ends of wheel carrier are mounted on a polishing wheel, the both ends
Polishing wheel respectively pass through transmission belt be drivingly connected polishing wheel variable frequency high-speed motor output shaft;One throwing is installed on the outside of wheel carrier
Light/abrasive pastes jet pipe, the outlet of the polishing/abrasive pastes jet pipe is positioned at the outside of polishing wheel.
It is made of, is provided on clamping plate coaxial two clamping plates of interval coaxial arrangement moreover, product installs clamping working table
Workpiece supporting, grip product to be processed in the support of both sides.
The advantages of the utility model and good effect are:
The utility model cooks up buffing wheel by computer control system automatic algorithms and turns round outline method along product
Line vector movement locus, and it is high to control X-axis motor, y-axis motor, Z axis motor, C axial turning heads control motor, the indexable formula of front and rear
Fast buffing wheel and frequency conversion workpiece electric rotating machine, automatic polishing/abrasive pastes jet pipe, multistation circular line are all to realize
Action, realizes automated machine structure, can freely realize the grinding and polishing of huge revolving class workpiece, realizes and almost substitutes
Manually, the interference of manual operation is reduced, labor intensity is reduced, reduces expense.
Description of the drawings
Fig. 1 is the dimensional structure diagram of polissoir;
Fig. 2 is another view stereo structural schematic diagram of polissoir;
Fig. 3 is the vertical view of polissoir;
Fig. 4 is rotary head close-up schematic view;
Fig. 5 is that computer control system automatic algorithms product turns round contour line normal vector figure.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings and by specific embodiment, and following embodiment is only retouched
The property stated, it is not restrictive, protection scope of this utility model cannot be limited by this.
A kind of personification formula automatic polishing machine, including more racks 1, X-axis the linear guide slide unit 3, Y-axis the linear guide slide unit 8,
Z axis vertical beam 6 and polishing rotary head 9, using attached drawing 1, attached vertical direction shown in Fig. 2 as Z-direction, level side in the present embodiment
To for orthogonal X-direction and Y direction, specially attached lateral X-direction shown in Fig. 3, longitudinal is Y direction;Machine
The top longitudinal direction both ends of frame are equipped with two X-axis the linear guide slide units 3 being mutually parallel, on two X-axis the linear guide slide units
Limit is slidably fitted with two Y-axis the linear guide slide units 8 being mutually parallel,
Axial one end of X-axis the linear guide slide unit is separately installed with X-axis servo motor 2, and X-axis servo motor drive shaft is coaxial
Driving installation X-axis threaded rod, the engagement of X-axis threaded rod are installed on Y-axis the linear guide slide unit lower part, and X-axis servo motor drives two Y
Axis the linear guide slide unit synchronizes the reciprocating movement for carrying out X-direction;
It is slidably fitted with a Y-axis slide plate 7 in two Y-axis the linear guide slide unit upper limits, the side engagement of Y-axis slide plate installs
There are a Y-axis threaded rod 15, axial one end of the Y-axis threaded rod that one Y-axis servo motor 14 is installed, Y-axis servo motor drives Y-axis
Slide plate carries out Y direction reciprocating movement along Y-axis the linear guide slide unit;
It is formed with a through-hole in the middle part of Y-axis slide plate, is limited in the through-hole and is slidably fitted with a Z axis vertical beam 6, the Z axis vertical beam
Side is equipped with a Z axis the linear guide slide unit 5, and the upper axial end of the Z axis the linear guide slide unit is equipped with a Z axis servo motor 4,
Z axis servo motor Driven by Coaxial is equipped with Z axis threaded rod engagement and is mounted on Y-axis slide plate, and Z axis servo motor drives Z axis perpendicular
Beam moves up and down, and polishing rotary head 9 is equipped in the lower end of Z axis vertical beam;So as to control polishing rotary head carry out X-axis, Y-axis with
And the movement of Z axis any direction;
Horizontal cross is equipped with multistation product line 13 (the present embodiment is illustrated as part in the middle part of rack inside lower end
Production line), in multistation product line conducting wire be equipped with product installation clamping working table 12, product install clamping work
Platform is made of two clamping plates of interval coaxial arrangement, and coaxial workpiece supporting is provided on clamping plate, is clamped in the support of both sides
The support shaft outer end of fixed product 11 to be processed, product installation clamping working table side is equipped with product revolution variable-frequency motor
10 for driving product to rotate.
Product installation clamping working table is installed in parallel in multistation product line, and multistation product line uses ring
Shape structure, product install clamping working table by the promotion of hydraulic device, it can be achieved that multiple revolutions in multistation product line
The circulating processing of product, the present embodiment are illustrated so that a product installs clamping working table processing stations as an example.
The concrete structure of rotary head is polished referring to shown in attached drawing 4, polishing rotary head includes body frame 16, wheel carrier 18, polishing wheel 19, passes
Dynamic band 17, polishing wheel variable frequency high-speed motor 21 and polishing/abrasive pastes jet pipe 20, Z axis vertical beam lower end are equipped with a rotating shaft electric motor
(not labeled), the output shaft of rotating shaft electric motor straight down and are lifted with a body frame, body frame angle controlled by rotating shaft electric motor, it can be achieved that
Positive and negative 90 ° of the rotary motion in direction about the z axis;One polishing wheel variable frequency high-speed motor is installed in body frame, is hinged in body frame lower end
The both ends at the middle part of one wheel carrier, wheel carrier are mounted on a polishing wheel, and the polishing wheel at the both ends is drivingly connected by transmission belt respectively
The output shaft of polishing wheel variable frequency high-speed motor;
One polishing/abrasive pastes jet pipe 20 is installed on the outside of wheel carrier, the outlet of the polishing/abrasive pastes jet pipe is located at polishing wheel
Outside, for from trend polishing wheel being provided with the liquid paste conducive to polishing effect and quality, polishing/abrasive pastes in processing
Nozzle inlet is connected to polishing/abrasive pastes input unit (not shown) by hose.
A kind of personification formula automatic polishing method, this method carry out surface grinding polishing mainly in huge revolving product,
The movement locus for planning polishing/grinding automatically by computerized algorithm realizes multiaxis connection using above-mentioned anthropomorphic formula automatic polishing machine
Dynamic polishing grinding, is as follows:
(1) product for being polished/grinding will be needed to be mounted on product installation clamping working table, product installs clamping work
Platform is moved to the preset Working position in anthropomorphic formula automatic polishing machine lower part, and the rotating shaft of product is parallel with X axis, product installation dress
Folder workbench driving needs the product for being polished/grinding to be mounted on product progress rotary motion;
(2) the revolution contour line that the product for needing to be polished/grind is drawn out in computerized numerical system, passes through meter
Calculation machine control system automatic algorithms cook up buffing wheel and turn round contour line normal vector movement locus (such as 5 institute of attached drawing along product
Show);
(3) product revolution contour line normal vector movement locus is converted into X-axis servo-drive electricity by computer control system
The direction of motion of machine, Y-axis servo drive motor, Z axis servo motor, rotating shaft electric motor, and send signal control polishing rotary head and carry out
It is mobile;
(4) polishing rotary head is moved to Working position, and to polishing ,/product of grinding is polished/grinds;While product rotation
Polishing rotary head is moved along product revolution contour line normal vector movement locus;
Polishing wheel variable frequency high-speed motor driving polishing wheel is processed product surface, processes while polishing/grinding
Cream jet pipe is provided with the liquid paste conducive to polishing effect and quality to polishing wheel, ensures processing quality;
(5) processing is completed, rotor stops is polished, is above moved away from product;Product installs clamping working table and drives product
Anthropomorphic formula automatic polishing machine is left along multistation product line, completes processing.
Although disclosing the embodiments of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be with
Understand:It is not departing from the utility model and spirit and scope of the appended claims, various substitutions, changes and modifications are all can
Can, therefore, the scope of the utility model is not limited to embodiment and attached drawing disclosure of that.
Claims (4)
1. a kind of personification formula automatic polishing machine, it is characterised in that:It is slided including rack, X-axis the linear guide slide unit, Y-axis the linear guide
Platform, Z axis vertical beam and polishing rotary head, the top longitudinal direction both ends of rack are equipped with two X-axis the linear guide slide units being mutually parallel,
Two Y-axis the linear guide slide units being mutually parallel are slidably fitted in two X-axis the linear guide slide unit upper limits,
Axial one end of X-axis the linear guide slide unit is separately installed with X-axis servo motor, X-axis servo motor drive shaft Driven by Coaxial
X-axis threaded rod is installed, the engagement of X-axis threaded rod is installed on Y-axis the linear guide slide unit lower part, and X-axis servo motor drives two Y-axis straight
Line guide rail slide unit synchronizes the reciprocating movement for carrying out X-direction;
It is slidably fitted with a Y-axis slide plate in two Y-axis the linear guide slide unit upper limits, the side engagement of Y-axis slide plate is coated with a Y
Axial one end of axle thread bar, the Y-axis threaded rod is equipped with a Y-axis servo motor, and Y-axis servo motor drives Y-axis slide plate along Y-axis
The linear guide slide unit carries out Y direction reciprocating movement;
It is formed with a through-hole in the middle part of Y-axis slide plate, is limited in the through-hole and is slidably fitted with a Z axis vertical beam, the side peace of the Z axis vertical beam
Equipped with a Z axis the linear guide slide unit, the upper axial end of the Z axis the linear guide slide unit is equipped with a Z axis servo motor, Z axis servo
Motor coaxle driving is equipped with Z axis threaded rod engagement and is mounted on Y-axis slide plate, and Z axis servo motor drives Z axis vertical beam upper and lower
It is mobile, polishing rotary head is installed in the lower end of Z axis vertical beam;
Horizontal cross is equipped with multistation product line in the middle part of rack inside lower end, the conducting wire in multistation product line
Product installation clamping working table is installed, product installation clamping working table side outer end is equipped with product revolution variable-frequency motor.
2. personification formula automatic polishing machine according to claim 1, it is characterised in that:Product installs the parallel peace of clamping working table
In multistation product line, multistation product line uses loop configuration, product installation clamping working table to pass through liquid
The promotion of pressure device can realize the circulating processing of multiple revolution products in multistation product line.
3. personification formula automatic polishing machine according to claim 1, it is characterised in that:It includes body frame, wheel carrier, throwing to polish rotary head
Halo, transmission belt, polishing wheel variable frequency high-speed motor and polishing/abrasive pastes jet pipe, Z axis vertical beam lower end are equipped with shaft electricity
Machine, the output shaft of rotating shaft electric motor straight down and are lifted with a body frame, and body frame angle is controlled by rotating shaft electric motor, it can be achieved that about the z axis
Positive and negative 90 ° of the rotary motion in direction;One polishing wheel variable frequency high-speed motor is installed in body frame, a wheel carrier is hinged in body frame lower end
Middle part, the both ends of wheel carrier are mounted on a polishing wheel, and the polishing wheel at the both ends is drivingly connected polishing wheel by transmission belt respectively
The output shaft of variable frequency high-speed motor;One polishing/abrasive pastes jet pipe is installed on the outside of wheel carrier, the polishing/abrasive pastes jet pipe goes out
Mouth is located at the outside of polishing wheel.
4. personification formula automatic polishing machine according to claim 1, it is characterised in that:Product installs clamping working table by being spaced
Two clamping plates of coaxial arrangement form, and are provided with coaxial workpiece supporting on clamping plate, are gripped in the support of both sides to be added
The product of work.
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CN201721898239.0U CN208005439U (en) | 2017-12-29 | 2017-12-29 | A kind of personification formula automatic polishing machine |
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CN108098562A (en) * | 2017-12-29 | 2018-06-01 | 天津市天森智能设备有限公司 | A kind of personification formula automatic polishing method and its equipment |
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CN108098562A (en) * | 2017-12-29 | 2018-06-01 | 天津市天森智能设备有限公司 | A kind of personification formula automatic polishing method and its equipment |
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