CN207723491U - Hydraulic atomization zinc powder production system - Google Patents
Hydraulic atomization zinc powder production system Download PDFInfo
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- CN207723491U CN207723491U CN201820051609.5U CN201820051609U CN207723491U CN 207723491 U CN207723491 U CN 207723491U CN 201820051609 U CN201820051609 U CN 201820051609U CN 207723491 U CN207723491 U CN 207723491U
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Abstract
The utility model discloses a kind of hydraulic atomization zinc powder production systems, it includes core-type induction furnace, dust-extraction unit, heat preservation bottom pour ladle, atomising device, screening and filtering device, waste water reclaiming device, the bell of core-type induction furnace is equipped with zine plate charge door and zinc granule charge door, flue dust case is equipped on zine plate charge door, the side of flue dust case is equipped with reversely hung Yong baffle door, and zine plate is laid on the furnace wall of core-type induction furnace inside；Zinc taphole connects electric heating diversion trench, and the front end of electric heating diversion trench is equipped with current limliting rock wool and flow-stopping plate；Atomising device includes water tank and atomization tank, and water tank is connected to atomizer by high-pressure hose with high-pressure pump；Waste water reclaiming device includes filter, cooling tower.Its process controllability is strong, efficient, and the zinc powder powder property produced is good, prepares after the waste water generated in the process is effectively treated and recycles to waterpower mist method, saves water resource, reduce cost, securely and reliably, non-environmental-pollution.
Description
Technical field
The utility model belongs to nonferrous materials technical field, especially a kind of hydraulic atomization zinc powder production system.
Background technology
Use zinc powder as displacer in zinc hydrometallurgy cleaning procedure, many zinc hydrometallurgy factories are all attached to Making Zinc powder vehicle
Between, to produce personal zinc powder.Using the metal zinc fine size of hydraulic atomization method production, large specific surface area, oxygenation efficiency is low, institute
Started by the extensive use of zinc hydrometallurgy enterprise with hydraulic atomization method production metal zinc.
The hydraulic atomization zinc powder production system of the prior art includes zinc-melting furnace, heat preservation bottom pour ladle, atomizer, filter device and gives up
Water recovery device etc., since the time of technology application is shorter, there is also many disadvantages for production system, such as：Zine plate feeds
Mouth is bigger, and zinc melt is splashed out during charging and is easy to scald people, the bad cleaning of furnace wall inner surface adhesion, seamless steel pipe high pressure
The noise that pump line road generates is big etc..
Invention content
The purpose of this utility model is to provide a kind of hydraulic atomization zinc powder production systems, its process controllability is strong, effect
Rate is high, and the zinc powder powder property produced is good, and generating waste water can recycle, and save water resource, reduce cost, safely may be used
It leans on, reduces environmental pollution.
Technical solution used by the utility model is realized in：A kind of hydraulic atomization zinc powder production system, it is wrapped
Core-type induction furnace, dust-extraction unit, heat preservation bottom pour ladle, atomising device, screening and filtering device, waste water reclaiming device are included, feature exists
In：The bell of the core-type induction furnace is equipped with zine plate charge door and zinc granule charge door, and cigarette is equipped on zine plate charge door
The side of dirt case, flue dust case is equipped with reversely hung Yong baffle door, and zine plate is laid on the furnace wall of core-type induction furnace inside；Core-type induction furnace
Side be equipped with zinc taphole, zinc taphole connects electric heating diversion trench, the front end of electric heating diversion trench be equipped with current limliting rock wool and
Flow-stopping plate；The dust-extraction unit includes air-introduced machine and deduster, is equipped with dust removal port in flue dust upper box part, dust removal port passes through flue
It is connected to deduster with air-introduced machine；The top of the heat preservation bottom pour ladle is equipped with zinc melt entrance, and the lower part for keeping the temperature bottom pour ladle is molten equipped with zinc
Liquid leakage hole；Electric heating diversion trench rear end is connected to the zinc melt inlet on heat preservation bottom pour ladle top；The atomising device includes water storage
Tank and atomization tank, atomization tank top are equipped with atomizer, and atomization pot bottom is equipped with discharge port, and water tank passes through high-pressure hose and height
Press pump is connected to atomizer；The screening and filtering device includes vibrating screen, fluid reservoir, filter press, wastewater disposal basin, is atomized pot bottom
Compass screen surface of the discharge port by pipeline connection to vibrating screen on, the collecting tank below vibrating screen passes through pipeline connection fluid reservoir, storage
Flow container is connected to filter press water inlet with high-pressure pump by pipeline, and filter press water outlet passes through pipeline connection wastewater disposal basin；Described is useless
Water recovery device includes filter, cooling tower, and wastewater disposal basin is connected to filter water inlet, filter water outlet with high-pressure pump by pipeline
Mouth is connected to water tank later by pipeline by cooling tower is cold.
Further, the fluid reservoir includes concatenated intermediate fluid reservoir and buffering fluid reservoir.
Further, the filter is bag hose.
The utility model has the advantage of：
1）It is equipped with zine plate charge door and zinc granule charge door on the bell of core-type induction furnace, adds zine plate and zinc granule is more square
Just；
2）Flue dust case is equipped on zine plate charge door, the side of flue dust case is equipped with reversely hung Yong baffle door, can be to avoid addition
Zinc melt is splashed out when zine plate is easy scald worker；
3）It is laid with zine plate on furnace wall on the inside of the core-type induction furnace, it is bad clear to efficiently solve furnace wall inner surface adhesion
The problem of reason；
4）It is equipped with current limliting rock wool and flow-stopping plate in the front end of electric heating diversion trench, facilitates and adjusts zinc liquid inventory, can also hinder
Keep off the outflow of zinc oxidizing slag；
5）Provided with dust-extraction unit, soot emissions are reduced, environmental protection is conducive to；
6）Atomization tank is connected to atomizer by high-pressure hose with high-pressure pump, by high-pressure hose instead of seamless steel pipe, subtracts
The noise pollution that small seamless steel pipe vibrations generate, while compressive resistance is improved, atomizing pressure can be increased, improve waterpower
Atomizing effect；
7）It increases waste water reclaiming device water resource may be implemented and recycle；
8）Waste water reclaiming device is provided with cooling tower, improves the effect of condensed zinc powder；
9）Waste water reclaiming device, which is provided with filter, can make recirculated water cleaner, extend high-pressure pump and high pressure nozzle
Service life.
Description of the drawings
Fig. 1 is the utility model hydraulic atomization zinc powder production system schematic diagram；
Fig. 2 is the utility model core-type induction furnace schematic diagram.
In figure：1- core-type induction furnaces, 2- keep the temperature bottom pour ladle, 3- bells, 4- zine plate charge doors, 5- zinc granule charge doors, 6- cigarettes
Dirt case, 7- baffle doors, 8- zine plates, 9- zinc tapholes, 10- electric heating diversion trenches, 11- current limliting rock wools, 12- flow-stopping plates, 13- air inducing
Machine, 14- dedusters, 15- dust removal ports, 16- flues, 17- zinc melt entrances, 18- zinc melt leakage holes, 19- water tanks, 20- atomizations
Tank, 21- atomizers, 22- discharge ports, 23- high-pressure hoses, 24- high-pressure pumps, 25- vibrating screens, the centres 26- fluid reservoir, 27- are slow
Rush fluid reservoir, 28- high-pressure pumps, 29- filter presses, 30- wastewater disposal basins, 31- collecting tanks, 32- high-pressure pumps, 33- bag hoses, 34- cold water
Tower.
Specific implementation mode
The utility model is further illustrated below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of hydraulic atomization zinc powder production system, it include core-type induction furnace 1, dust-extraction unit,
Keep the temperature bottom pour ladle 2, atomising device, screening and filtering device, waste water reclaiming device；The bell 3 of the core-type induction furnace is equipped with
Zine plate charge door 4 and zinc granule charge door 5, are equipped with flue dust case 6 on zine plate charge door 4, and the side of flue dust case 6 is kept off equipped with reversely hung Yong
Plate door 7 is laid with zine plate 8 on 1 inside furnace wall of core-type induction furnace；The side of core-type induction furnace 1 is equipped with zinc taphole 9, zinc
Taphole 9 connects electric heating diversion trench 10, and the front end of electric heating diversion trench 10 is equipped with current limliting rock wool 11 and flow-stopping plate 12；Described removes
Dirt device includes air-introduced machine 13 and deduster 14, is equipped with dust removal port 15 on 6 top of flue dust case, dust removal port 15 is by flue 16 and draws
Wind turbine 13 is connected to deduster 14；The top of the heat preservation bottom pour ladle 2 is equipped with zinc melt entrance 17, and 2 lower parts for keeping the temperature bottom pour ladle are equipped with
Zinc melt leakage hole 18；10 rear end of electric heating diversion trench is connected at the zinc melt entrance 17 on 2 top of heat preservation bottom pour ladle；The atomization dress
It sets including water tank 19 and atomization tank 20,20 top of atomization tank is equipped with atomizer 21, and 20 bottom of atomization tank is equipped with discharge port 22,
Water tank 19 is connected to atomizer 21 by high-pressure hose 23 with high-pressure pump 24；The screening and filtering device includes vibrating screen
25, intermediate fluid reservoir 26, buffering fluid reservoir 27, filter press 29, wastewater disposal basin 30, the discharge port 22 of 20 bottom of atomization tank pass through pipeline
It is connected on the compass screen surface of vibrating screen 25, the collecting tank 31 under vibrating screen 25 is sequentially communicated intermediate fluid reservoir 26 and buffering by pipeline
Fluid reservoir 27, buffering fluid reservoir 27 are connected to 29 water inlet of filter press with high-pressure pump 28 by pipeline, and 29 water outlet of filter press passes through
Pipeline connection wastewater disposal basin 30；The waste water reclaiming device includes bag hose 33, cooling tower 34, and wastewater disposal basin 30 passes through pipeline and height
Press pump 32 is connected to 33 water inlet of bag hose, and 33 water outlet of bag hose is connected to water tank later by pipeline by cooling tower 34 is cold
19。
Finally it should be noted that the above specific implementation mode is only to illustrate the technical solution of the utility model, rather than
Limitation to scope of protection of the utility model, the letter that those skilled in the art carry out the technical solution of the utility model
Single modification or equivalent replacement, all without departing from the spirit and scope of technical solutions of the utility model.
Claims (3)
1. a kind of hydraulic atomization zinc powder production system, it include core-type induction furnace, dust-extraction unit, heat preservation bottom pour ladle, atomising device,
Screening and filtering device, waste water reclaiming device, it is characterised in that：The bell of the core-type induction furnace is equipped with zine plate charge door
With zinc granule charge door, flue dust case is equipped on zine plate charge door, the side of flue dust case is equipped with reversely hung Yong baffle door, there is core induced electricity
On the inside of stove zine plate is laid on furnace wall；The side of core-type induction furnace is equipped with zinc taphole, and zinc taphole connects electric heating water conservancy diversion
The front end of slot, electric heating diversion trench is equipped with current limliting rock wool and flow-stopping plate；The dust-extraction unit includes air-introduced machine and deduster, in cigarette
Dirt upper box part is equipped with dust removal port, and dust removal port is connected to deduster by flue with air-introduced machine；The top of the heat preservation bottom pour ladle is equipped with
Zinc melt entrance, the lower part for keeping the temperature bottom pour ladle are equipped with zinc melt leakage hole；Electric heating diversion trench rear end is connected to the zinc on heat preservation bottom pour ladle top
Melt inlet；The atomising device includes water tank and atomization tank, and atomization tank top is equipped with atomizer, is atomized pot bottom
Equipped with discharge port, water tank is connected to atomizer by high-pressure hose with high-pressure pump；The screening and filtering device includes vibration
Sieve, fluid reservoir, filter press, wastewater disposal basin are atomized on compass screen surface of the discharge port of pot bottom by pipeline connection to vibrating screen, vibrating screen
Following collecting tank is connected to filter press water inlet, filter press with high-pressure pump by pipeline connection fluid reservoir, fluid reservoir by pipeline
Water outlet passes through pipeline connection wastewater disposal basin；The waste water reclaiming device includes filter, cooling tower, wastewater disposal basin by pipeline and
High-pressure pump is connected to filter water inlet, and filter water outlet is connected to water tank later by pipeline by cooling tower is cold.
2. hydraulic atomization zinc powder production system according to claim 1, it is characterised in that：The fluid reservoir includes series connection
Intermediate fluid reservoir and buffering fluid reservoir.
3. hydraulic atomization zinc powder production system according to claim 1 or 2, it is characterised in that：The filter is bag
Filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820051609.5U CN207723491U (en) | 2018-01-12 | 2018-01-12 | Hydraulic atomization zinc powder production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820051609.5U CN207723491U (en) | 2018-01-12 | 2018-01-12 | Hydraulic atomization zinc powder production system |
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| Publication Number | Publication Date |
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| CN207723491U true CN207723491U (en) | 2018-08-14 |
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| CN201820051609.5U Active CN207723491U (en) | 2018-01-12 | 2018-01-12 | Hydraulic atomization zinc powder production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015296A (en) * | 2018-01-12 | 2018-05-11 | 赤峰中色锌业有限公司 | Hydraulic atomization zinc powder production system |
-
2018
- 2018-01-12 CN CN201820051609.5U patent/CN207723491U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015296A (en) * | 2018-01-12 | 2018-05-11 | 赤峰中色锌业有限公司 | Hydraulic atomization zinc powder production system |
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