CN207685130U - A kind of curve glass forming apparatus - Google Patents
A kind of curve glass forming apparatus Download PDFInfo
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- CN207685130U CN207685130U CN201721685853.9U CN201721685853U CN207685130U CN 207685130 U CN207685130 U CN 207685130U CN 201721685853 U CN201721685853 U CN 201721685853U CN 207685130 U CN207685130 U CN 207685130U
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- 238000007496 glass forming Methods 0.000 title claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 53
- 238000007493 shaping process Methods 0.000 claims 2
- 239000011521 glass Substances 0.000 abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001020 rhythmical effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本实用新型公开了一种曲面玻璃成型装置,包括加热炉和推动玻璃成型模具的队列按节拍行进的推料装置,加热炉是隧道式加热炉,包括玻璃成型模具队列的通道和加热装置,所述的推料装置安装在加热炉玻璃成型模具队列通道的入口处。本实用新型可以采用流水生产方式使曲面玻璃成型,生产效率高。
The utility model discloses a curved glass forming device, which comprises a heating furnace and a material pushing device that pushes the queue of glass forming molds to advance according to the beat. The pushing device described above is installed at the entrance of the glass forming mold queue channel of the heating furnace. The utility model can adopt the flowing water production mode to form the curved glass, and the production efficiency is high.
Description
技术领域technical field
本实用新型涉及曲面玻璃成型,尤其涉及一种曲面玻璃成型装置。The utility model relates to curved glass molding, in particular to a curved glass molding device.
背景技术Background technique
曲面玻璃成型装置是将平面玻璃加工制成曲面玻璃的设备。专利号为CN201520580711.0的实用新型公开了一种曲面玻璃成型装置,其包括加热器、真空发生器、玻璃升降机构、模座和透气模板,透气模板设置在模座上,真空发生器设置在模座底部,玻璃升降机构对称设置在模座的两侧,加热器设置在成型面的上方位置。Curved glass forming device is a device for processing flat glass into curved glass. The utility model with the patent number CN201520580711.0 discloses a curved glass forming device, which includes a heater, a vacuum generator, a glass lifting mechanism, a mold base and a ventilating template, the ventilating template is set on the mold base, and the vacuum generator is set on the At the bottom of the mold base, the glass lifting mechanism is symmetrically arranged on both sides of the mold base, and the heater is arranged above the molding surface.
该实用新型将未经剪裁的大玻璃放在模具上成型,玻璃升降机构举升用的边料,在成型后需要切除,费时、费工、费料;使用加热器直接对玻璃进行加热,因玻璃具有透光性,加热效率低,导致生产效率低;模板、模座和真空发生器连接在一起,生产效率低;加热密封性不好,而且会使升降机构升温,长时间处于高温情况下容易损坏,升降机构使用寿命低。This utility model puts the uncut large glass on the mold to be formed, and the edge material used for the lifting of the glass lifting mechanism needs to be cut off after forming, which is time-consuming, labor-intensive and material-intensive; the heater is used to directly heat the glass, so The glass is transparent, and the heating efficiency is low, resulting in low production efficiency; the template, the mold base and the vacuum generator are connected together, and the production efficiency is low; the heating and sealing are not good, and the lifting mechanism will heat up, and it will be exposed to high temperature for a long time It is easy to be damaged, and the service life of the lifting mechanism is low.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种生产效率高的曲面玻璃成型装置。The technical problem to be solved by the utility model is to provide a curved glass forming device with high production efficiency.
为了解决上述技术问题,本实用新型采用的技术方案是,一种曲面玻璃成型装置,包括加热炉和推动玻璃成型模具的队列按节拍行进的推料装置,加热炉是隧道式加热炉,包括玻璃成型模具队列的通道和加热装置,所述的推料装置安装在加热炉玻璃成型模具队列通道的入口处。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is a curved glass forming device, which includes a heating furnace and a pushing device that pushes the queue of glass forming molds to advance according to the beat. The heating furnace is a tunnel type heating furnace, including glass The channel and heating device of the forming mold queue, the pushing device is installed at the entrance of the channel of the glass forming mold queue in the heating furnace.
以上所述的曲面玻璃成型装置,所述的通道按玻璃成型模具队列的行进方向依次包括送料加温区、加热软化区、热吸成型区和冷却降温区。In the above-mentioned curved glass forming device, the channel sequentially includes a feeding and heating zone, a heating and softening zone, a heat absorption forming zone and a cooling and cooling zone according to the traveling direction of the glass forming mold queue.
以上所述的曲面玻璃成型装置,所述的通道为槽形滑道,槽形滑道包括底板和两条导向的侧板;底板包括真空吸口,真空吸口位于热吸成型区;真空吸口上端的开口位于底板的顶面,真空吸口的下部与外部的真空源连通。In the curved glass forming device described above, the channel is a groove-shaped slideway, and the groove-shaped slideway includes a bottom plate and two guided side plates; the bottom plate includes a vacuum suction port, and the vacuum suction port is located in the heat suction forming area; The opening is located on the top surface of the bottom plate, and the lower part of the vacuum suction port communicates with an external vacuum source.
以上所述的曲面玻璃成型装置,加热装置包括上加热装置和下加热装置,上加热装置布置在所述通道的上方,对玻璃成型模具的上模进行加热;下加热装置布置在所述通道的下方,通过槽形滑道对玻璃成型模具的下模进行加热。The above-mentioned curved glass forming device, the heating device includes an upper heating device and a lower heating device, the upper heating device is arranged above the channel to heat the upper mold of the glass forming mold; the lower heating device is arranged at the top of the channel Below, the lower mold of the glass forming mold is heated through the grooved slideway.
本实用新型的曲面玻璃成型装置可以采用流水生产方式使曲面玻璃成型,生产效率高。The curved-surface glass forming device of the utility model can form the curved-surface glass by adopting the flowing water production mode, and the production efficiency is high.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型实施例曲面玻璃成型装置的剖视图。Fig. 1 is a cross-sectional view of a curved glass forming device according to an embodiment of the present invention.
图2是图1中的A向剖视图。Fig. 2 is a cross-sectional view along the line A in Fig. 1 .
图3是图1中的B向剖视图。Fig. 3 is a cross-sectional view along B direction in Fig. 1 .
图4是图1中的C向剖视图。Fig. 4 is a sectional view along the direction C in Fig. 1 .
具体实施方式Detailed ways
本实用新型实施例曲面玻璃成型装置的结构如图1至图4所示,曲面玻璃成型装置包括隧道式加热炉8、气压活塞式的推料装置11和多个透气式曲面玻璃成型模具15。The structure of the curved glass forming device of the embodiment of the utility model is shown in Figures 1 to 4. The curved glass forming device includes a tunnel-type heating furnace 8, a pneumatic piston type pushing device 11 and a plurality of air-permeable curved glass forming molds 15.
隧道式加热炉8包括槽形滑道式的模具通道2和加热装置。The tunnel type heating furnace 8 includes a mold channel 2 and a heating device of a trough slide type.
透气式曲面玻璃成型模具15包括负压下模1、上压模3和4根导柱101。负压下模1为凹模,上部有一个型腔102,底部有一个下方开口的负压腔103。The air-permeable curved glass forming mold 15 includes a negative pressure lower mold 1 , an upper mold 3 and four guide pillars 101 . The negative pressure lower die 1 is a die, with a cavity 102 on the top and a negative pressure cavity 103 with a lower opening at the bottom.
上压模3为凸模,导柱101竖直地固定在负压下模1的顶面,沿型腔102的外围布置在负压下模顶部的四个角上。上压模3有4个导向孔301,上压模3扣在负压下模1上方时,导柱101插入上压模3的导向孔301,两者滑动配合。Upper die 3 is a convex die, and guide post 101 is vertically fixed on the top surface of negative pressure lower die 1, and is arranged on the four corners of the negative pressure lower die top along the periphery of cavity 102. The upper die 3 has four guide holes 301. When the upper die 3 is buckled above the negative pressure lower die 1, the guide post 101 is inserted into the guide holes 301 of the upper die 3, and the two are slidably matched.
负压下模1和上压模3的材料为多孔、耐高温、高导热系数材料,例如多孔石墨(或碳化硅陶瓷)。The negative pressure lower die 1 and upper die 3 are made of porous, high temperature resistant, high thermal conductivity materials, such as porous graphite (or silicon carbide ceramics).
隧道式加热炉8的模具通道2按模具15的行进方向依次包括送料加温区、加热软化区、热吸成型区和冷却降温区。送料加温区的工作温度为200℃-500℃,加热软化区的工作温度为500℃-1000℃,热吸成型区的工作温度为700℃-1100℃,冷却降温区的工作温度为100℃-500℃。The mold passage 2 of the tunnel heating furnace 8 includes a feeding and heating zone, a heating and softening zone, a heat absorption forming zone and a cooling and cooling zone in sequence according to the traveling direction of the mold 15 . The working temperature of the feeding and heating zone is 200°C-500°C, the working temperature of the heating and softening zone is 500°C-1000°C, the working temperature of the heat absorption forming zone is 700°C-1100°C, and the working temperature of the cooling and cooling zone is 100°C -500°C.
玻璃成型模具15的负压下模1放置在模具通道2的槽形滑道中,槽形滑道包括底板和两条对玻璃成型模具导向的侧板。模具通道2的槽形滑道的底板上有一个真空吸口201,真空吸口201上端的开口位于底板的顶面,真空吸口201的下部外接真空源。在热吸成型区,玻璃成型模具15负压下模1负压腔103底部下方的开口位于模具通道2的槽形滑道的真空吸口201的上方,与真空吸口201连通。The negative pressure lower mold 1 of the glass forming mold 15 is placed in the grooved slideway of the mold passage 2, and the grooved slideway includes a base plate and two side plates guiding the glass forming mold. There is a vacuum suction port 201 on the bottom plate of the grooved slideway of the mold passage 2, the opening at the upper end of the vacuum suction port 201 is located on the top surface of the bottom plate, and the bottom of the vacuum suction port 201 is externally connected to a vacuum source. In the heat absorption forming area, the opening below the bottom of the negative pressure cavity 103 of the glass forming mold 15 negative pressure lower mold 1 is located above the vacuum suction port 201 of the grooved slideway of the mold channel 2 and communicates with the vacuum suction port 201.
气压活塞式的推料装置11布置在隧道式加热炉8左侧模具通道2的入口处,推动玻璃成型模具15的队列沿模具通道2从入口处向出口处按节拍行进。The pneumatic piston pusher 11 is arranged at the entrance of the mold passage 2 on the left side of the tunnel heating furnace 8, and pushes the queue of glass forming molds 15 to travel along the mold passage 2 from the entrance to the exit in a rhythmic manner.
加热装置包括上加热装置9和下加热装置10,上加热装置9布置在模具通道2的上方,对玻璃成型模具15的上压模3进行加热。下加热装置10布置在模具通道2的下方,对模具通道2的槽形滑道和玻璃成型模具15的负压下模1进行加热。The heating device includes an upper heating device 9 and a lower heating device 10 , and the upper heating device 9 is arranged above the mold passage 2 to heat the upper die 3 of the glass forming mold 15 . The lower heating device 10 is arranged below the mold passage 2, and heats the groove slide of the mold passage 2 and the negative pressure lower mold 1 of the glass forming mold 15.
曲面玻璃成型装置生产时包括以下工作步骤:The production of curved glass forming device includes the following working steps:
1)将切割好的玻璃坯料20放入负压下模1的型腔102中,玻璃坯料20上方放置上压模3,完成一个玻璃成型模具15的组合。1) Put the cut glass blank 20 into the cavity 102 of the negative pressure lower mold 1, place the upper die 3 above the glass blank 20, and complete the combination of a glass forming mold 15.
2)在每一个节拍,将一个组合好的玻璃成型模具15放到模具通道2的入口中,推料装置11将玻璃成型模具15推入送料加温区,后进入的玻璃成型模具15将先进入的玻璃成型模具15向出口方向推进一个模具15的位置,形成模具队列。在送料加温区,受热的负压下模1向玻璃坯料20的边缘接触传热,向玻璃坯料20的中部幅射传热,上压模3向玻璃坯料20的中部接触传热,玻璃坯料20的温度升高。2) At each beat, put a combined glass forming mold 15 into the entrance of the mold passage 2, and the pushing device 11 pushes the glass forming mold 15 into the feeding and heating zone, and the glass forming mold 15 that enters later will first The entering glass forming mold 15 advances the position of one mold 15 toward the exit direction, forming a mold queue. In the feeding and heating zone, the heated negative pressure lower mold 1 contacts and transfers heat to the edge of the glass blank 20, and radiates heat to the middle of the glass blank 20, and the upper die 3 contacts and transfers heat to the middle of the glass blank 20, and the glass blank 20 temperature increase.
3)在下一个节拍,玻璃成型模具15被推入加热软化区,在加热软化区中,玻璃坯料20因温度进一步升高而软化,在自身重量和上压模3压力的作用下下塌,玻璃坯料20的边缘贴合负压下模1型腔102的边缘,上压模3因重力下降封闭负压下模1的型腔102。3) In the next beat, the glass forming mold 15 is pushed into the heating and softening zone. In the heating and softening zone, the glass blank 20 is softened due to the further increase in temperature, and it collapses under the action of its own weight and the pressure of the upper die 3, and the glass The edge of the blank 20 fits the edge of the cavity 102 of the negative pressure lower mold 1, and the upper die 3 closes the cavity 102 of the negative pressure lower mold 1 due to the gravity drop.
4)在下一个节拍,玻璃成型模具15被推入热吸成型区,在热吸成型区,玻璃成型模具15负压下模1负压腔103底部下方的开口位于模具通道2槽形滑道上的真空吸口201的上方,两者连通。进入负压腔103的真空吸力通过负压下模1的微孔传入到负压下模1的型腔102中,在型腔102中真空吸力的作用下,玻璃坯料20与负压下模1的型腔102紧密贴合而成型,此时玻璃坯料20与上压模3脱离接触。4) In the next beat, the glass forming mold 15 is pushed into the heat absorption forming area, and in the heat absorption forming area, the opening below the bottom of the negative pressure lower mold 1 negative pressure chamber 103 of the glass forming mold 15 is located on the grooved slideway of the mold channel 2 Above the vacuum suction port 201, the two are connected. The vacuum suction entering the negative pressure chamber 103 is introduced into the cavity 102 of the negative pressure lower mold 1 through the micropores of the negative pressure lower mold 1, and under the action of the vacuum suction in the cavity 102, the glass blank 20 and the negative pressure lower mold The mold cavity 102 of 1 is closely fitted and formed, and at this time, the glass blank 20 is out of contact with the upper die 3 .
5)在下一个节拍,玻璃成型模具15被推入冷却降温区,在冷却降温区,玻璃成型模具15中的玻璃坯料20冷却定型。5) In the next beat, the glass forming mold 15 is pushed into the cooling zone, and in the cooling zone, the glass blank 20 in the glass forming mold 15 is cooled and shaped.
本实用新型以上实施例利用石墨多孔和导热的特性,下模具与型腔中的玻璃间产生气密,当在模具下方产生负压排出空气时将软化的玻璃与下模具型腔紧贴,上模具则限制玻璃形变范围,达到玻璃成形的目的。The above embodiments of the utility model make use of the porous and heat-conducting properties of graphite to create airtightness between the lower mold and the glass in the cavity. When the negative pressure is generated under the mold and the air is discharged, the softened glass is closely attached to the cavity of the lower mold, and the upper The mold limits the deformation range of the glass to achieve the purpose of glass forming.
本实用新型以上实施例具有以下有益效果:The above embodiments of the utility model have the following beneficial effects:
采用下模、上模的结构直接成型成最终产品,如手机弧面玻璃面板,生产效率高,玻璃坯料没有废边,材料利用率高;The structure of the lower mold and the upper mold is directly formed into the final product, such as the curved glass panel of the mobile phone, with high production efficiency, no waste edge of the glass blank, and high material utilization rate;
使用加热器热辐射的形式加热下模和上模,下模和上模采用石墨材料,吸热效果好;下模、上模再接触加热玻璃,加热效率高;The lower mold and upper mold are heated in the form of heater heat radiation. The lower mold and upper mold are made of graphite material, which has a good heat absorption effect; the lower mold and upper mold are in contact with heated glass, so the heating efficiency is high;
以推进的方式一个一个地将模具推进加热炉,依次进入加温区、软化区、成型区,再进入冷却区,真空发生器只通过模具通道上的真空吸口,玻璃坯料可以一个接一个地成型,流水线连续生产,加热和成型的效率高;The molds are pushed into the heating furnace one by one in the way of pushing, and then enter the heating zone, softening zone, forming zone, and then enter the cooling zone. The vacuum generator only passes through the vacuum suction port on the mold channel, and the glass blanks can be formed one by one. , continuous production on the assembly line, high efficiency of heating and molding;
以推进的方式一个一个地推动模具进入加热炉,加热炉为箱形,只有一个入口和一个出口,密封性好,推进机构不会直接接触热气,不会影响推进机构的使用寿命;The molds are pushed into the heating furnace one by one in the way of propulsion. The heating furnace is box-shaped, with only one inlet and one outlet. The sealing is good, and the propulsion mechanism will not directly contact the hot air, and will not affect the service life of the propulsion mechanism;
曲面玻璃在模具中冷却退火,利用真空吸附的功能使玻璃退火时依然紧近贴合模具,曲面玻璃在冷却过程中形状不会产生变化,成品率高。The curved glass is cooled and annealed in the mold, and the function of vacuum adsorption is used to make the glass still closely fit the mold during annealing. The shape of the curved glass will not change during the cooling process, and the yield is high.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112174499A (en) * | 2020-09-30 | 2021-01-05 | 昆山工研院新型平板显示技术中心有限公司 | Forming method and forming device for curved cover plate |
CN112448072A (en) * | 2019-09-03 | 2021-03-05 | Oppo广东移动通信有限公司 | Electronic device, battery cover, and method of manufacturing the same |
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Cited By (3)
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CN112448072A (en) * | 2019-09-03 | 2021-03-05 | Oppo广东移动通信有限公司 | Electronic device, battery cover, and method of manufacturing the same |
CN112174499A (en) * | 2020-09-30 | 2021-01-05 | 昆山工研院新型平板显示技术中心有限公司 | Forming method and forming device for curved cover plate |
CN112174499B (en) * | 2020-09-30 | 2024-05-24 | 昆山工研院新型平板显示技术中心有限公司 | Forming method of curved surface cover plate |
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GR01 | Patent grant | ||
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TR01 | Transfer of patent right |
Effective date of registration: 20181214 Address after: 518000 A12 Building, No. 12 Shishan Industrial Zone, Gongming Office Building Village, Guangming New District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN SAPPHIRE AUTOMATION EQUIPMENT Co.,Ltd. Address before: 518000 A12 Building, No. 12 Shishan Industrial Zone, Gongming Office Building Village Community, Guangming New District, Shenzhen City, Guangdong Province Patentee before: Li Baolun |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20180803 |