CN207654802U - A kind of sludge separator - Google Patents
A kind of sludge separator Download PDFInfo
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- CN207654802U CN207654802U CN201721720732.3U CN201721720732U CN207654802U CN 207654802 U CN207654802 U CN 207654802U CN 201721720732 U CN201721720732 U CN 201721720732U CN 207654802 U CN207654802 U CN 207654802U
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- mud
- belt
- water
- water separation
- conveyer belt
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Abstract
The utility model is related to a kind of sludge separators.It, which includes heavy plate feeder, weight plate fine ore case, jaw crusher and main conveyer belt, heavy plate feeder, sludge conveyer belt.Jaw crusher is arranged with weight plate fine ore case below heavy plate feeder, and main conveyer belt is arranged below jaw crusher with weight plate fine ore case, it is characterized in that；Device for separating mud and water is also set up, which includes mud-water separation belt, get water bucket, belt pressure roller and side plate, and mud-water separation belt, get water bucket and the setting of belt pressure roller are under weight plate fine ore case between main conveyer belt；Mud-water separation belt sleeve is on driving drum driven roller, mud-water separation belt and ground inclination.Belt pressure roller is pressed in driving drum one end of mud-water separation belt；For get water bucket in mud-water separation belt in the following, outlet pipe is connected below get water bucket, vertical slag slurry pump is arranged in the cesspit that the lower end of outlet pipe reaches, cesspit.This sludge separator can effectively realize mud-water separation.
Description
Technical field
The utility model is related to metallurgical surface mine inclined shaft tape transport system, in particular to a kind of transportation system
Sludge separator.
Background technology
The sharp mountain iron ore of applicant belongs to outdoor large-scale iron ore mine, and using automobile, -- -- broken -- the inclined shaft sealing-tape machine of drop shaft joins
Close ore development haulage system, using three sections broken, three sections of ore grindings, four magnetic separation and reverse flotation ore sort system, produce per year
About 3,000,000 tons of fine iron breezes.In annual rainy season, the rainwater of stope enters drop shaft and ore is mixed to form the entrance of mud mine and is crushed
Machine causes broken engine efficiency to reduce, and mud mine can bond on conveyor belt, and travelling belt load is caused to increase, and break simultaneously
Mud mine after broken can bond after conveyor belt is sent to feed bin, cause feed bin discharge hole to block when serious, cause the broken of rear process
Broken system, grinding system wait for mine, can also be damaged to equipment.-- broken -- gold of inclined shaft belt conveyor system with drop shaft
Belong to mine field, in existing sludge separator, the device that no sludge is separated from water, slime water separating effect is small.Cause
This can carry out the underproduction or halt production in rainy season, sharp mountain iron ore according to the size of rainfall, and when amount of rainfall is smaller, Underground is slipped in reduction
Amount；When rainwater is larger, ore-sorting system can be caused to stop production, while muddy water largely flows to tunnel, need largely manually to be cleared up.
Invention content
In order to overcome the above-mentioned shortcoming of the sludge separator under existing well, the utility model to provide a kind of energy separation
The sludge separator of muddy water.
This sludge separator includes heavy plate feeder, weight plate fine ore case, jaw crusher and main conveyer belt, heavy type
The sludge conveyer belt of plate belt feeder is sleeved on preceding delivery roll on rear delivery roll, and upper layer conveyer belt and the ground of sludge conveyer belt are inclined
Tiltedly；The feed port of jaw crusher is mounted below rear delivery roll, and weight plate fine ore case is arranged after heavy plate feeder
Below delivery roll, the water receiving tank of the U-shaped guide plate and upper opening of through-hole is distributed in weight plate fine ore case, main conveyer belt is arranged in jaw
Below the feed port and weight plate fine ore case of formula crusher；It is characterized in that；
Device for separating mud and water is also set up, device for separating mud and water includes mud-water separation belt, get water bucket, belt pressure roller and peace
Side plate mounted in mud-water separation belt both sides, mud-water separation belt, get water bucket and belt pressure roller are arranged under weight plate fine ore case
Muddy water exports between main conveyer belt；On driving drum driven roller, one end of driven roller is higher than mud-water separation belt sleeve
One end of driving drum, mud-water separation belt and ground inclination.
Belt pressure roller is pressed in driving drum one end of mud-water separation belt；Get water bucket is in mud-water separation belt in the following, level
Direction is with belt pressure roller in same position；Get water bucket is rectangle bucket, and outlet pipe is connected below get water bucket, and outlet pipe is to side
Bending, the lower end of outlet pipe reach the cesspit being arranged by main conveyer belt, and vertical slag slurry pump is arranged in cesspit.
Above-mentioned kind sludge separator, the in order to control conveying speed of mud-water separation belt, the driving of mud-water separation belt
Roller is connected by Motor Control, driving drum with shaft coupling continuous current electromotor, and motor is controlled by driving device, is filled in driving
PLC frequency converters are installed, driving device is connect with electric control gear in setting.
In above-mentioned sludge separator, liquid level gauge, liquid level are installed in the cesspit for the water level of cesspit in order to control
Meter is connect with vertical slag slurry pump.
For the ease of being dehydrated, in a kind of above-mentioned sludge separator, the sludge of the heavy plate feeder conveys
The upper layer conveyer belt of band and ground inclination are transmitted by rear delivery roll onwards transmission roller.
Equally, in a kind of above-mentioned sludge separator, the conveying direction of the mud-water separation belt is from driving drum
One end to one end of driven roller.
In a kind of above-mentioned sludge separator, the preferable angle of inclination of the mud-water separation belt is 5-20.
The beneficial effects of the utility model
1, after using this sludge separator, to the ore sampling analysis after mud-water separation, ore contains mud after as a result detaching
Amount reduces with the running frequency of belt feeder driving drum and is reduced, and when frequency is 20HZ, the ore into main travelling belt contains
Mud amount is only 1.79%.
2, according to statistics, wait for that mine phenomenon, using effect are good that process shutdown after being influenced because of mud mine does not occur during rainy season.
3, according to date comprision before and after this sludge separator is used, compared with before use, rear process especially ore grinding system
The ball mill operating rate of system improves 0.21%, is equivalent to and increases concentrate yield about 7000t, final concentrate profit is based on 60 yuan/ton
It calculates, about 420,000 yuan of wound effect, is reduced every year because clearing up about 180,000 yuan of mud mine labour cost, year, accumulative wound imitated 600,000 yuan.
Description of the drawings
Fig. 1 is the schematic diagram of this sludge separator.
Fig. 2 is the horizontal section schematic diagram of mud-water separation belt.
Fig. 3 is weight plate fine ore box structure schematic diagram.
Fig. 4 is the transverse cross-sectional view of U-shaped guide groove.
Fig. 5 is the vertical view of water receiving tank.
Fig. 6 is the horizontal section position view of get water bucket and belt pressure wheel in mud-water separation belt.
Fig. 7 is the driving device schematic diagram of driving drum.
Fig. 8 is mud-water separation belt slope adjusting device schematic diagram.
Above-mentioned Fig. 2-Fig. 8 amplifies with respect to Fig. 1.
In above-mentioned figure：
1. drop shaft, 2. heavy plate feeders, 2.1. sludge conveyer belts, conveying roller before 2.2, conveying roller after 2.3., 3.
Weight plate fine ore case, 3.1. muddy water entrances, the outlet of .3.2 muddy water, the U-shaped guide plates of 3.3., 3.4. water receiving tanks, 3.5. through-holes, 3.6.
Sink side plate, 4. jaw crushers, 4.1. feed ports, 4.2. go out mine mouth, 5. device for separating mud and water, 5.1. mud-water separation belts,
5.2. driven roller, 5.3. side plates, 5.4. carrying rollers, 5.5. carrier roller frames, 5.6. adhesive tape racks, 5.7. skewed slots, 5.8. holders
Bar, 6. get water buckets, 7. belt pressure rollers, 8. driving drums, 9. vertical slag slurry pumps, 10. main conveyor belts, 11. outlet pipes, 12. is dirty
Puddle, 13. motor, 14. driving devices, 15. electric control gears.
Specific implementation mode
It is described in detail specific embodiment of the present utility model with reference to embodiment and its attached drawing, but the utility model
Specific implementation mode is not limited to the following examples.
Embodiment
The embodiment of this sludge separator is shown in Fig. 1, which includes heavy plate feeder 2, weight plate fine ore case 3, jaw
Formula crusher 4 and main conveyer belt 10.Heavy plate feeder 2 mainly transmits ore and the sludge conveyer belt 2.1 of muddy water is sleeved on
Preceding delivery roll 2.2 is formed on rear delivery roll 2.3.Heavy plate feeder 2 is installed with ground inclination, makes sludge conveyer belt 2.1
Upper conveyor belt and ground inclination, one end of preceding delivery roll 2.2 is the input terminal that output end is higher than 2.3 one end of rear delivery roll, by rear
2.3 onwards transmission roller 2.2 of delivery roll transmits ore and muddy water.The feed port 4.1 of jaw crusher 4 is mounted under output end
Face, weight plate fine ore case 3 are arranged below 2 input terminal of heavy plate feeder.When heavy plate feeder 2 is run, ore
Be transported to the feed port 4.1 that output end is defeated by jaw crusher 4, it is broken after from going out mine mouth 4.2 and fall on to be arranged in jaw crusher 4
Go out the main conveyer belt 10 under mine mouth 4.2；Mud flows to the input terminal of sludge conveyer belt 2.1 with water, is transported to and is arranged in heavy-duty plate
Weight plate fine ore case 3 under rock feeder 2 is suitable for reading, and 3 structure of weight plate fine ore case is shown in Fig. 3, has U-shaped guide plate 3.3 in weight plate fine ore case 3 and connects
Sink 3.4 is covered with through-hole 3.5 on U-shaped guide plate 3.3, sees that Fig. 4, water receiving tank 3.4 are the sinks of upper opening,（From heavy-duty plate to mine
The mud laden water ore that 2 tail portion of machine and both sides flow down is fallen on U-shaped guide plate 3.3, and water is flowed by through-hole 3.5 on water receiving tank 3.4,
Roadway trench is imported through water receiving tank 3.4；Muddy water ore directly calls on mud-water separation belt 5.1 after first time detaches and carries out the
Secondary separation）See Fig. 5,3.6 water blocking of sink side plate of both sides.It is characterized in that；
Device for separating mud and water 5 is also set up, device for separating mud and water 5 includes mud-water separation belt 5.1, get water bucket 6, belt pressure
Roller 7 prevents the side plate 5.3 that water splashes with mounted on 5.1 both sides of mud-water separation belt, sees Fig. 2.Mud-water separation belt 5.1, water receiving
Bucket 6 and belt pressure roller 7 are arranged between the outlet of the muddy water under weight plate fine ore case 3 3.2 and main conveyer belt 10.Mud-water separation belt 5
.1 it is sleeved on 8 driven roller 5.2 of driving drum, one end of driven roller 5.2 is higher than one end of driving drum 8, mud-water separation skin
Band 5.1 tilts, angle of inclination 5-20, and the skewed slot 5.7 of the angle of inclination cradling piece 5.8 of Fig. 8 adjusts, preceding conveying roller 2.2
Axis adjusted in upper and lower skewed slot 5.7, see Fig. 8.The upper surface of mud-water separation belt 5.1 is recessed, convenient for conveying water and mud, in muddy water
Side plate 5.3 is arranged in the both sides on 5.1 top of separation belt, is splashed out to prevent the water of 5.1 both sides of mud-water separation belt, sees Fig. 2.Conveying
Direction is one end from one end of driving drum 8 to driven roller 5.2.
Belt pressure roller 7 is pressed in 8 one end of driving drum of mud-water separation belt 5.1.Get water bucket 6 is in mud-water separation belt 5.1
In the following, horizontal direction and belt pressure roller 7 are in same position.Get water bucket 6 is rectangle bucket, and outlet pipe 11 is connected under get water bucket 6
Face, the rainwater on mud-water separation belt 5.1 can smoothly flow into get water bucket 6, and 8 one end of driving drum makes mud-water separation belt 5.1
On coarse granule with mud-water separation belt 5.1 be transported to head and fall and 10 taken in main transport.Mud-water separation belt 5.1 and main transport
Band 10 has support roller and support device（It is not drawn in figure）.
Outlet pipe 11 avoids following main conveyor belt 10, sees Fig. 6 to curving.The lower end of outlet pipe 11 reaches setting
Vertical slag slurry pump 9 is arranged in cesspit 12 on 10 side of main conveyer belt, cesspit 12.
The present embodiment installs liquid level gauge in cesspit 12（It is installed together with vertical slag slurry pump 9, is not drawn in figure）, when
After the sewage of cesspit 12 rises certain altitude, the automatic vertical slag slurry pump 9 that starts draws water.
The running speed of the mud-water separation belt 5.1 of the present embodiment is controlled through driving drum 8 by motor 13, driving drum
8 are directly connect with motor 13 with shaft coupling, see Fig. 7, it is also possible to which rotation band drives.Motor 13 is controlled by driving device 14,
PLC frequency converters are installed in driving device 14, by the rotating speed of PLC inverter control motors 13, the control driving of motor 13
The rotating speed of roller 8.Driving device 14 is connect with electric control gear 15, sees Fig. 7.
Claims (6)
1. a kind of sludge separator, it includes heavy plate feeder（2）, weight plate fine ore case（3）, jaw crusher（4）With
Main conveyer belt（10）, heavy plate feeder（2）Sludge conveyer belt（2.1）It is sleeved on preceding delivery roll（2.2）With rear delivery roll
（2.3）On, sludge conveyer belt（2.1）Upper layer conveyer belt and ground inclination；Jaw crusher（4）Feed port（4.1）Installation
In rear delivery roll（2.3）Below, weight plate fine ore case（3）It is arranged in heavy plate feeder（2）Rear delivery roll（2.3）Under
Face, weight plate fine ore case（3）Inside it is distributed through-hole（3.5）U-shaped guide plate（3.3）With the water receiving tank of upper opening（3.4）, main conveyer belt
（10）It is arranged in jaw crusher（4）Feed port（4.1）With weight plate fine ore case（3）Below；It is characterized in that：
Also set up device for separating mud and water（5）, device for separating mud and water（5）Including mud-water separation belt（5.1）, get water bucket（6）, skin
Band pressure roller（7）With mounted on mud-water separation belt（5.1）The side plate of both sides（5.3）, mud-water separation belt（5.1）, get water bucket（6）
With belt pressure roller（7）Setting is in weight plate fine ore case（3）Under muddy water outlet（3.2）With main conveyer belt（10）Between；Mud-water separation
Belt（5.1）It is sleeved on driving drum（8）Driven roller（5.2）On, driven roller（5.2）One end be higher than driving drum（8）'s
One end, mud-water separation belt（5.1）With ground inclination；
Belt pressure roller（7）It is pressed in mud-water separation belt（5.1）Driving drum（8）One end；Get water bucket（6）In mud-water separation belt
（5.1）In the following, horizontal direction and belt pressure roller（7）In same position；Get water bucket（6）It is rectangle bucket, outlet pipe（11）It is connected on
Get water bucket（6）Below, outlet pipe（11）To curving, outlet pipe（11）Lower end reach be arranged in main conveyer belt（10）It is other
Cesspit（12）, cesspit（12）Vertical slag slurry pump is set（9）.
2. a kind of sludge separator according to claim 1, it is characterized in that：Mud-water separation belt（5.1）Driving rolling
Cylinder（8）By motor（13）Control, driving drum（8）With shaft coupling continuous current electromotor（13）Connection, motor（13）By driving
Device（14）Control, in driving device（14）In PLC frequency converters, driving device are installed（14）With electric control gear（15）Connection.
3. according to any a kind of sludge separator in claims 1 or 2, it is characterized in that：In the cesspit
（12）Liquid level gauge, liquid level gauge and vertical slag slurry pump are installed（9）Connection.
4. according to any a kind of sludge separator in claims 1 or 2, it is characterized in that：The heavy-duty plate
Rock feeder（2）Sludge conveyer belt（2.1）Upper layer conveyer belt and ground inclination, by rear delivery roll（2.3）Onwards transmission roller
（2.2）Transmission.
5. a kind of sludge separator according to claim 3, it is characterized in that：The mud-water separation belt（5.1）It is defeated
It is from driving drum to send direction（8）One end to driven roller（5.2）One end.
6. a kind of sludge separator according to claim 5, it is characterized in that；The mud-water separation belt（5.1）Incline
Rake angle is 5-20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720732.3U CN207654802U (en) | 2017-12-12 | 2017-12-12 | A kind of sludge separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720732.3U CN207654802U (en) | 2017-12-12 | 2017-12-12 | A kind of sludge separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207654802U true CN207654802U (en) | 2018-07-27 |
Family
ID=62941054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721720732.3U Active CN207654802U (en) | 2017-12-12 | 2017-12-12 | A kind of sludge separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207654802U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114425521A (en) * | 2022-01-26 | 2022-05-03 | 北京霍里思特科技有限公司 | Belt water guide device and sorting machine with same |
| CN116651612A (en) * | 2023-07-31 | 2023-08-29 | 潍坊追日磁电科技有限公司 | Efficient magnetic separator |
-
2017
- 2017-12-12 CN CN201721720732.3U patent/CN207654802U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114425521A (en) * | 2022-01-26 | 2022-05-03 | 北京霍里思特科技有限公司 | Belt water guide device and sorting machine with same |
| CN114425521B (en) * | 2022-01-26 | 2024-04-09 | 北京霍里思特科技有限公司 | Belt water guide device and separator with same |
| CN116651612A (en) * | 2023-07-31 | 2023-08-29 | 潍坊追日磁电科技有限公司 | Efficient magnetic separator |
| CN116651612B (en) * | 2023-07-31 | 2023-09-29 | 潍坊追日磁电科技有限公司 | Efficient magnetic separator |
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