CN207627947U - A kind of evaporator vapor-liquid separating device - Google Patents
A kind of evaporator vapor-liquid separating device Download PDFInfo
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- CN207627947U CN207627947U CN201721603586.6U CN201721603586U CN207627947U CN 207627947 U CN207627947 U CN 207627947U CN 201721603586 U CN201721603586 U CN 201721603586U CN 207627947 U CN207627947 U CN 207627947U
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- 239000007788 liquid Substances 0.000 title claims abstract description 60
- 238000000926 separation method Methods 0.000 claims abstract description 59
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 230000005484 gravity Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000000630 rising effect Effects 0.000 abstract description 4
- 239000003595 mist Substances 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000008571 general function Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
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Abstract
本实用新型涉及一种蒸发器汽液分离装置,其包括:本体;该本体上设置有进汽口和出汽口;腔体;该腔体内部设置有汽液分离网;该汽液分离网与出汽口相连;在该汽液分离网与进汽口之间设置有至少两件折流板;该折流板均倾斜设置,且倾斜角度各不相同。本装置结构新颖,通过在其腔体内固定设置若干个倾斜角度不一的折流板,使得上升的水蒸气在流经折流板的过程中形成紊流且变相加长了汽液分离通道,使其充分地与折流板进行撞击,夹带的雾状液滴不断长大,在重力的作用下在腔体底部进行汇集,进而达到水蒸气汽、液分离的目的。折流板的波浪状设计增加了水蒸气的阻挡面积,在一定程度上使得其析流更加充分。
The utility model relates to a vapor-liquid separation device for an evaporator, which comprises: a body; a steam inlet and a steam outlet are arranged on the body; a cavity; a vapor-liquid separation net is arranged inside the cavity; the vapor-liquid separation net It is connected with the steam outlet; at least two baffles are arranged between the vapor-liquid separation network and the steam inlet; the baffles are all inclined, and the inclination angles are different. The device has a novel structure. Several baffles with different inclination angles are fixed in the cavity, so that the rising water vapor forms a turbulent flow in the process of flowing through the baffles and lengthens the vapor-liquid separation channel in a disguised form. It fully collides with the baffle plate, and the entrained mist droplets continue to grow, and are collected at the bottom of the cavity under the action of gravity, thereby achieving the purpose of water vapor and liquid separation. The wavy design of the baffle increases the blocking area of water vapor, which to a certain extent makes its separation more sufficient.
Description
技术领域technical field
本实用新型涉及汽液分离领域,特别涉及一种蒸发器汽液分离装置。The utility model relates to the field of vapor-liquid separation, in particular to a vapor-liquid separation device for an evaporator.
背景技术Background technique
纯蒸汽发生器是目前应用最为广泛的纯蒸汽制备系统的关键设备。纯蒸汽发生器在进行汽液分离时,由于水蒸气在其蒸发室内流速较快,但蒸发室分离高度有限,在水蒸气快速上升过程中部分液体没有充分时间析出,进而导致其析流不充分,其中存在的液体会影响合格水产出率和蒸汽饱和度。市面上已出现的解决蒸发室分离高度不足的设备内部结构复杂,制造成本较高,且功能一般,汽、液分离效果不尽如人意,亟待改进。The pure steam generator is the key equipment of the most widely used pure steam preparation system at present. When the pure steam generator performs vapor-liquid separation, because the water vapor flows quickly in the evaporation chamber, but the separation height of the evaporation chamber is limited, part of the liquid does not have enough time to separate out during the rapid rise of the water vapor, which leads to insufficient separation. , where the presence of liquid affects the acceptable water yield and steam saturation. The equipment that has appeared on the market to solve the insufficient separation height of the evaporation chamber has complex internal structures, high manufacturing costs, and general functions. The separation effect of vapor and liquid is not satisfactory, and needs to be improved urgently.
实用新型内容Utility model content
本实用新型要解决的问题在于提供一种蒸发器汽液分离装置,从而解决目前的汽液分离装置结构复杂,功能一般,汽液分离效果不佳等问题。The problem to be solved by the utility model is to provide a vapor-liquid separation device for an evaporator, so as to solve the problems that the current vapor-liquid separation device has complex structure, general function, and poor vapor-liquid separation effect.
为了解决上述技术问题,本实用新型涉及了一种蒸发器汽液分离装置,其包括:本体,该本体上设置有进汽口和出汽口;腔体,该腔体内部设置有汽液分离网;该汽液分离网与出汽口相连;在该汽液分离网与进汽口之间设置有至少两件折流板;该折流板均倾斜设置,且倾斜角度各不相同。In order to solve the above technical problems, the utility model relates to a vapor-liquid separation device for an evaporator, which includes: a body, which is provided with a steam inlet and a steam outlet; net; the vapor-liquid separation net is connected to the steam outlet; at least two baffles are arranged between the vapor-liquid separation net and the steam inlet; the baffles are all inclined and have different inclination angles.
本蒸发器汽液分离装置结构新颖,通过在其腔体内固定设置若干个倾斜角度不一的折流板,使得上升的水蒸气在流经折流板的过程中形成紊流且变相加长了汽液分离通道,使其充分地与折流板进行撞击,夹带的雾状液滴不断长大,在重力的作用下在腔体底部进行汇集,进而达到水蒸气汽液分离的目的。The vapor-liquid separation device of the evaporator has a novel structure. By fixing several baffles with different inclination angles in the cavity, the rising water vapor forms a turbulent flow in the process of flowing through the baffles and lengthens the steam in a disguised form. The liquid separation channel makes it fully collide with the baffle plate, and the entrained mist droplets continue to grow, and are collected at the bottom of the chamber under the action of gravity, thereby achieving the purpose of vapor-liquid separation.
作为本实用新型的进一步改进,折流板固定地设置腔体内。As a further improvement of the utility model, the baffle is fixedly arranged in the cavity.
经过多次实验并进行相关分析,确定各折流板的最佳倾斜角度并将其固定在腔体上。After multiple experiments and relevant analysis, the optimal inclination angle of each baffle is determined and fixed on the cavity.
作为本实用新型的进一步改进,折流板间隔交错布置。As a further improvement of the utility model, the baffles are arranged in a staggered interval.
这种布置方式,可以使得在汽液分离效果相同的情况下,在腔体内部所需设置的折流板数量最少。This arrangement can minimize the number of baffles that need to be arranged inside the cavity under the condition that the vapor-liquid separation effect is the same.
作为本实用新型的进一步改进,各折流板在横截面上的投影完全覆盖所述腔体。As a further improvement of the present invention, the projection of each baffle on the cross section completely covers the cavity.
折流板在横截面上的投影完全覆盖所述腔体,使得水蒸气更加充分的进行分离。The projection of the baffle on the cross section completely covers the cavity, so that the water vapor can be more fully separated.
作为本实用新型的进一步改进,汽液分离网与折流板的材质均为不锈钢。As a further improvement of the utility model, the materials of the vapor-liquid separation net and the baffle are all stainless steel.
采用不锈钢材质的汽液分离网和折流板能防止其受到水蒸气的高温腐蚀,提高了设备的使用寿命The vapor-liquid separation net and baffle plate made of stainless steel can prevent it from being corroded by high temperature of water vapor and improve the service life of the equipment
作为本实用新型的进一步改进,折流板均呈现波浪状。As a further improvement of the utility model, the baffles are all wave-shaped.
波浪状的折流板增加了阻挡面积,使得水蒸气更加充分的进行分离。The wavy baffles increase the blocking area, making the water vapor more fully separated.
作为本实用新型的进一步改进,折流板上布置有小孔。As a further improvement of the utility model, small holes are arranged on the baffle.
作为本实用新型的进一步改进,小孔以矩阵阵列方式排列。As a further improvement of the utility model, the small holes are arranged in a matrix array.
作为本实用新型的进一步改进,小孔的直径不大于3mm。As a further improvement of the utility model, the diameter of the small hole is not greater than 3mm.
折流板设置有一定数量的小孔,小孔已矩阵阵列方式排列,其破坏了汽液输送产生的冲击力,并降低水蒸气输送流速。The baffle is provided with a certain number of small holes, which are arranged in a matrix array, which destroys the impact force generated by the vapor-liquid transportation and reduces the flow rate of the water vapor transportation.
作为本实用新型的进一步改进,腔体周边包裹有保温层。As a further improvement of the utility model, the periphery of the cavity is wrapped with an insulating layer.
在分离装置腔体周边包括的保温层在一定程度上减少了水蒸气在汽液分离过程中的温降,有利于其分离过程更加充分。The insulation layer included around the cavity of the separation device reduces the temperature drop of water vapor during the vapor-liquid separation process to a certain extent, which is conducive to a more complete separation process.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型第一种实施方式中蒸发器汽液分离装置的示意图。Fig. 1 is a schematic diagram of the vapor-liquid separation device of the evaporator in the first embodiment of the present invention.
图2是本实用新型第二种实施方式中折流板的局部剖面图。Fig. 2 is a partial cross-sectional view of a baffle in a second embodiment of the present invention.
1-本体;2-进汽口;3-出汽口;4-腔体;5-汽液分离网;6-折流板;7-保温层。1-body; 2-steam inlet; 3-steam outlet; 4-cavity; 5-vapor-liquid separation net; 6-baffle; 7-insulation layer.
具体实施方式Detailed ways
下面结合具体实施例,对本实用新型的内容做进一步的详细说明:Below in conjunction with specific embodiment, the content of the present utility model is described in further detail:
为了达到本实用新型的目的,图1示出了本实用新型第一种实施方式中蒸发器汽液分离装置的示意图。本实用新型涉及了一种蒸发器汽液分离装置,其包括:圆柱形、方形或其他任何合适外形的本体1,该本体1由上、下两部分构成,两者预贴合面设置为螺栓联接的法兰面,为了防止泄露,在上、下两部分之间还设置有密封圈。为了减少了水蒸气在汽液分离过程中的温降,有利于使得水蒸气的分离更加充分,在本体1的外圆周面还包裹有石棉构成的保温层7。另外,在本体1的侧壁上设置有供水蒸气进入的进汽口2,顶部上设置有供水蒸气排出的出汽口3,底部还设置有水蒸气析出液体的出液口(图中未示出);在汽液分离装置腔体4的内部,靠近其顶部位置安装有不锈钢材质的汽液分离网5;该汽液分离网5与出汽口3相连。通过在汽液分离装置腔体4内固定设置若干个倾斜角度不一的不锈钢材质折流板6,左右侧间隔交错布置,且各折流板6在横截面上的投影完全覆盖所述腔体4,使得上升的水蒸气在流经折流板6的过程中形成紊流且变相加长了汽液分离通道,使水蒸气充分地与折流板6进行撞击,其夹带的雾状液滴不断长大,在重力的作用下在腔体4底部进行汇集,通过出液口排出,进而达到水蒸气汽液分离的目的。为了进一步使得水蒸气的析流更加充分,折流板6设置有一定数量呈矩阵阵列方式排列的小孔,经多次实验验证,当小孔孔径不超过3mm时效果最佳,其破坏了汽液输送产生的冲击力,并在一定程度上降低水蒸气的输送流速。In order to achieve the purpose of the utility model, Fig. 1 shows a schematic diagram of the vapor-liquid separation device of the evaporator in the first embodiment of the utility model. The utility model relates to a vapor-liquid separation device for an evaporator, which includes: a cylindrical, square or any other suitable shape body 1, the body 1 is composed of upper and lower parts, and the pre-fitting surfaces of the two parts are set as bolts For the connected flange surface, in order to prevent leakage, a sealing ring is also provided between the upper and lower parts. In order to reduce the temperature drop of water vapor during the vapor-liquid separation process and facilitate the separation of water vapor more fully, an insulating layer 7 made of asbestos is also wrapped on the outer peripheral surface of the body 1 . In addition, the side wall of the body 1 is provided with a steam inlet 2 for water vapor to enter, the top is provided with a steam outlet 3 for water vapor to discharge, and the bottom is also provided with a liquid outlet for water vapor to precipitate liquid (not shown in the figure). Out); in the interior of the cavity 4 of the vapor-liquid separation device, a vapor-liquid separation net 5 made of stainless steel is installed near its top; the vapor-liquid separation net 5 is connected to the steam outlet 3. By fixing several stainless steel baffles 6 with different inclination angles in the cavity 4 of the gas-liquid separation device, the left and right sides are arranged alternately at intervals, and the projection of each baffle 6 on the cross section completely covers the cavity 4. Make the rising water vapor form a turbulent flow in the process of flowing through the baffle plate 6 and lengthen the vapor-liquid separation channel in a disguised form, so that the water vapor can fully collide with the baffle plate 6, and the mist droplets entrained in it will continue to flow. After growing up, they are collected at the bottom of the cavity 4 under the action of gravity, and discharged through the liquid outlet, thereby achieving the purpose of vapor-liquid separation. In order to further make the separation of water vapor more sufficient, the baffle plate 6 is provided with a certain number of small holes arranged in a matrix array. After many experiments, the effect is the best when the diameter of the small holes is not more than 3mm, which destroys the vapor. The impact force generated by liquid transportation, and to a certain extent reduce the delivery flow rate of water vapor.
图2示出了第二种实施方式中蒸发器汽液分离装置折流板的局部剖面图,其与第一种实施方式中蒸发器汽液分离装置的区别仅仅在于其腔体4内部的带孔折流板6被折制成波浪状。具体折弯角度及折弯长度等参数需根据具体实际情况实验得出。折流板6波浪状的设计增加了水蒸气阻挡面积。在水蒸气上升过程中,水蒸气中的汽体会折流而过,而液体由于惯性继续有一个向前的速度,向前的液体附着在阻挡壁面上,在重力的作用下使得其向下汇集,使得水蒸气析流更加充分。Figure 2 shows a partial cross-sectional view of the baffle plate of the vapor-liquid separation device of the evaporator in the second embodiment, which differs from the vapor-liquid separation device of the evaporator in the first embodiment only in the belt inside the cavity 4 The hole baffles 6 are folded into waves. Parameters such as specific bending angle and bending length need to be experimentally obtained according to specific actual conditions. The wavy design of the baffle plate 6 increases the water vapor blocking area. During the rising process of the water vapor, the vapor in the water vapor will deflect and pass by, while the liquid continues to have a forward speed due to inertia, and the forward liquid adheres to the blocking wall, and under the action of gravity, it gathers downward , so that the water vapor separation flow is more sufficient.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109481993A (en) * | 2018-11-22 | 2019-03-19 | 唐山唐钢气体有限公司 | A kind of emptying gas filter device |
CN109737064A (en) * | 2018-12-29 | 2019-05-10 | 广东汉德精密机械股份有限公司 | A kind of air compressor machine with electric field Oil-gas Separation function |
CN111420471A (en) * | 2020-05-27 | 2020-07-17 | 江苏中兴药业有限公司 | Anti-impact material gas-liquid separation device |
CN111548833A (en) * | 2020-05-20 | 2020-08-18 | 吴克郴 | Steam-water separation device for fully separating liquid from gas |
CN112892079A (en) * | 2021-03-30 | 2021-06-04 | 宁波赛轲动力科技有限公司 | Baffling gas-liquid separator and fuel cell engine system |
CN113531504A (en) * | 2020-04-13 | 2021-10-22 | 广东美的白色家电技术创新中心有限公司 | Steam generator, cooking appliance and clothes treatment device |
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2017
- 2017-11-24 CN CN201721603586.6U patent/CN207627947U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109481993A (en) * | 2018-11-22 | 2019-03-19 | 唐山唐钢气体有限公司 | A kind of emptying gas filter device |
CN109737064A (en) * | 2018-12-29 | 2019-05-10 | 广东汉德精密机械股份有限公司 | A kind of air compressor machine with electric field Oil-gas Separation function |
CN109737064B (en) * | 2018-12-29 | 2023-12-15 | 广东汉德精密机械股份有限公司 | Air compressor with electric field oil-gas separation function |
CN113531504A (en) * | 2020-04-13 | 2021-10-22 | 广东美的白色家电技术创新中心有限公司 | Steam generator, cooking appliance and clothes treatment device |
CN113531504B (en) * | 2020-04-13 | 2023-04-18 | 广东美的白色家电技术创新中心有限公司 | Steam generator, cooking appliance and clothes treatment device |
CN111548833A (en) * | 2020-05-20 | 2020-08-18 | 吴克郴 | Steam-water separation device for fully separating liquid from gas |
CN111420471A (en) * | 2020-05-27 | 2020-07-17 | 江苏中兴药业有限公司 | Anti-impact material gas-liquid separation device |
CN112892079A (en) * | 2021-03-30 | 2021-06-04 | 宁波赛轲动力科技有限公司 | Baffling gas-liquid separator and fuel cell engine system |
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