CN207536940U - A kind of automatic winding control device that irregular trajectory displacement can be achieved - Google Patents
A kind of automatic winding control device that irregular trajectory displacement can be achieved Download PDFInfo
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- CN207536940U CN207536940U CN201721648459.8U CN201721648459U CN207536940U CN 207536940 U CN207536940 U CN 207536940U CN 201721648459 U CN201721648459 U CN 201721648459U CN 207536940 U CN207536940 U CN 207536940U
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- cable
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- reduction box
- reel
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Abstract
The utility model is related to take-up and pay-off device, more particularly to a kind of automatic winding control device that irregular trajectory displacement can be achieved.Including motor, shaft coupling, reduction box, collector ring transmission of electricity case, reel, cable and pedestal, wherein motor is mounted on the input axis connection that on pedestal and output shaft passes through shaft coupling and reduction box, collector ring transmission of electricity case and reel are located at the both sides of reduction box and respectively with the output axis connection of reduction box both sides, the cable that collector ring is transmitted electricity in case sequentially passes through the output shaft of reduction box and the center of reel and is wrapped on reel.The utility model is related in an outdoor environment, the equipment that mobile equipment dynamic, compressed air and welding protection gas are supplied to by different distances, and communicated with mobile equipment, retractable cable is controlled, meets the requirement of different operating modes.
Description
Technical field
The utility model is related to take-up and pay-off device, more particularly to a kind of automatic winding control that irregular trajectory displacement can be achieved
Device processed.
Background technology
In the prior art, outdoor mobile equipment carries out operation, it is difficult to which meeting mobile equipment provides power, compressed air
And welding protection gas.Especially when the direction of displacement of mobile equipment is not unique, but when curve or reciprocating path, it is difficult to
Achieve the purpose that automatic deploying and retracting line.
Utility model content
In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of automatic volumes that irregular trajectory displacement can be achieved
Thread control device, the device is versatile, and high degree of automation is at low cost, has the function of automatic unwrapping wire.
To achieve these goals, the utility model uses following technical scheme:
A kind of automatic winding control device that irregular trajectory displacement can be achieved, including motor, shaft coupling, reduction box, collection
Electric ring transmission of electricity case, reel, cable and pedestal, wherein motor is mounted on pedestal and output shaft passes through shaft coupling and reduction box
Input axis connection, collector ring transmission of electricity case and the reel are located at the both sides of the reduction box and subtract respectively with described
The output axis connection of fast case both sides, one end of the cable pass through the center of reel and the output shaft of the reduction box and the collection
Electric ring transmission of electricity case connection, the other end are wound on the reel.
The shaft coupling is magnetic hysteresis shaft coupling.
The magnetic hysteresis shaft coupling include magnetic hysteresis shaft coupling housing, adjusting nut, half-coupling, multipole magnet disk, inductive disks,
One end connection of protective cover, connecting flange, unilateral bearing, coupling shaft and cushion pad, wherein connecting flange and protective cover,
The half-coupling by unilateral bearing be mounted on connecting flange on and with the output axis connection of the motor, the shaft coupling
Device output shaft be rotatably installed in the other end of the protective cover and with the half-coupling coaxial line, shaft coupling output
The end of axis is equipped with adjusting nut, and the multipole magnet disk is sheathed on the coupling shaft, the magnetic hysteresis coupling shell
Body is rotatably installed on the coupling shaft and positioned at the outside of the multipole magnet disk, and the inductive disks are set to
The inside of the magnetic hysteresis shaft coupling housing and corresponding with the multipole magnet disk, the half-coupling by cushion pad with
The magnetic hysteresis shaft coupling housing is sequentially connected.
Power line and gas circuit pipeline are integrated in the cable, the gas circuit pipeline is with being set to the collector ring transmission of electricity case
Interior double gas circuit rotary joints connection.
The side of the reel is equipped with the cable-remover for winding displacement.
The cable-remover include screw, screw, transmission device and guide wheel group, wherein screw be rotatably installed on pedestal,
And by the output axis connection of transmission device and the reduction box, the screw cooperatively forms screw thread pair with the screw, institute
It states guide wheel group to connect and can be moved with the screw with the screw, the retractable cable of the cable is by the guide wheel group
It is oriented to.
The screw is parallel with the output shaft of the reduction box.
The reel is set in spool shaft, the spool shaft and the output axis connection of the reduction box, the spool shaft
Output shaft with the reduction box is hollow structure.
The bottom of the collector ring transmission of electricity case is equipped with line outlet, the cable tail and user equipment drawn by the line outlet
Connection.
The motor passes through PC control.
The advantages of the utility model and advantageous effect are:
1. the utility model high degree of automation.The utility model, which is adopted, to computerized control, and power supply is furnished with computer interface,
Whole automation controls.
2. the utility model is at low cost.Power line, compressed air and welding protection gas are three-in-one, can be realized with a low cost height
By property automation control.
3. the utility model versatility is good.Speciality cable has wear-resisting and anti-corrosion function, meets outdoor job requirements.
4. the utility model is adaptable.The automatic takeup in long range and district path can be met, be related in outdoor ring
Under border, equipment that mobile equipment dynamic, compressed air and welding protection gas are supplied to by different distances, and set with movement
It is standby to be communicated, retractable cable is controlled, meets the requirement of different operating modes.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is the structure diagram of the utility model magnetic hysteresis shaft coupling.
In figure:1 is cable tail, and 2 be motor, and 3 be magnetic hysteresis shaft coupling, and 4 be reduction box, and 5 be power transmission sliding ring, and 6 be current collection
Ring transmission of electricity case, 7 be double gas circuit rotary joints, and 8 be spool shaft, and 9 be reel, and 10 be cable, and 11 be pedestal, and 12 be leading screw, and 13 are
Transmission device, 14 be guide wheel group, and 31 be magnetic hysteresis shaft coupling housing, and 32 be adjusting nut, and 33 be half-coupling, and 34 be protection
Cover, 35 be connecting flange, and 36 be clamping screw, and 37 be unilateral bearing, and 38 be coupling shaft, and 39 be multistage lifting magnet, 310
It is cushion pad for inductive disks, 311.
Specific embodiment
In order to make the purpose of this utility model, technical solution and advantage clearer, below in conjunction with the accompanying drawings and it is embodied
The utility model is described in detail in example.
As shown in Figs. 1-3, a kind of automatic winding control dress that irregular trajectory displacement can be achieved provided by the utility model
It puts, is installed including motor 2, shaft coupling, reduction box 4, collector ring transmission of electricity case 6, reel 9, cable 10 and pedestal 11, wherein motor 2
On the base 11 and output shaft is by the input axis connection of shaft coupling and reduction box 4, and collector ring transmission of electricity case 6 and reel 9 are located at
The both sides of reduction box 4 and respectively the output axis connection with 4 both sides of reduction box.One end of cable 10 pass through reel 9 center and
The output shaft of reduction box 4 is connect with collector ring transmission of electricity case 6, and the other end is wound on reel 9.
Further, power line and gas circuit pipeline are integrated in cable 10, the gas circuit pipeline is defeated with being set to collector ring
Double gas circuit rotary joints 7 in electronic box 6 connect, and the gas circuit pipeline includes compressed-air line and protection gas pipeline.
Reel 9 is set in spool shaft 8, spool shaft 8 and the output axis connection of reduction box 4, spool shaft 8 and reduction box 4
Output shaft is hollow structure, and cable 10 is placed in the hollow cavity of the output shaft of spool shaft 8 and reduction box 4.Collector ring is defeated
The bottom of electronic box 6 is equipped with line outlet, and the cable tail 1 drawn by line outlet is connect with user equipment.
Further, the shaft coupling is magnetic hysteresis shaft coupling 3.
As shown in figure 4, magnetic hysteresis shaft coupling 3 includes magnetic hysteresis shaft coupling housing 31, adjusting nut 32, half-coupling 33, multipole
Lifting magnet 39, inductive disks 310, protective cover 34, connecting flange 35, unilateral bearing 37, coupling shaft 38 and cushion pad 311,
Wherein connecting flange 35 is connect with one end of protective cover 34, and half-coupling 33 is mounted on connecting flange 35 by unilateral bearing 37
It is upper and with the output axis connection of motor 2, coupling shaft 38 is rotatably installed in the other end of protective cover 34 and with half
33 coaxial line of shaft coupling, the end of coupling shaft 38 are equipped with adjusting nut 32, and it is defeated that multipole magnet disk 39 is sheathed on shaft coupling
On shaft 38, magnetic hysteresis shaft coupling housing 31 is rotatably installed on coupling shaft 38 and positioned at the outer of multipole magnet disk 39
Side, inductive disks 310 are set to the inside of magnetic hysteresis shaft coupling housing 31 and, half-coupling 33 corresponding with multipole magnet disk 39
It is sequentially connected by cushion pad 311 and magnetic hysteresis shaft coupling housing 31.
The operation principle of magnetic hysteresis shaft coupling 3 is:
When motor 2 drives half-coupling 33 to rotate, half-coupling 33 drives magnetic hysteresis shaft coupling housing 31 by cushion pad 311
And during 310 high speed rotation of inductive disks, multipole magnet disk 39 is driven to rotate by magnetic field induction.When multipole magnet disk 39 and inductive disks
When there is slippage in 310 rotating speed, multipole magnet disk 39 will alternating magnetization opposite inductive disks 310, so as to generate a kind of resistance
The torque of this slippage, i.e. " magnetic connection ", it is final to realize shaft coupling output so as to which (or braking) multipole magnet disk 39 be driven to rotate
The rotation of axis 38.
Further, the side of reel 9 is equipped with the cable-remover for winding displacement.
As shown in Figure 1, Figure 3, the cable-remover includes screw 12, screw, transmission device 13 and guide wheel group 14, wherein silk
Bar 12 is rotatablely installed on the base 11 and by the output axis connection of transmission device 13 and reduction box 4, and screw is matched with screw 12
Conjunction forms screw thread pair, and guide wheel group 14 connect with screw and can be moved with screw, and the retractable cable of cable 10 is by guide wheel group 14
It is oriented to.
Further, screw 12 is parallel with the output shaft and spool shaft 8 of reduction box 4, and transmission device 13 is chain drive.
Motor 2 passes through PC control.Cable 10 integrates power, compressed air and protection three and one integrated cable of gas, electricity
The unwrapping wire of cable 10 can carry out communication control with PLC (host computer).The cable of winding will not influence the gas of gas circuit because of distortion
Pressure.Cable is made of special material, is ensured under outdoor rugged environment, can be wear-resistant, moisture-proof and corrosion-resistant ability.
The operation principle of the utility model is:
When equipment drives towards cable anchor position, motor 2 obtains electric rotating forward, reel 9 is driven actively to receive after 3 speed governing of magnetic hysteresis shaft coupling
Roll up cable 10;When equipment sails out of cable anchor position, under the dragging of cable 10, reel 9 overcomes " the magnetic connection " of magnetic hysteresis shaft coupling 3
Resistance passively releases cable;When equipment stops or during device powers down, 2 delay cut-off of motor is unidirectional due to magnetic hysteresis shaft coupling 3
The rotation stop of bearing 37 and " magnetic connection " resistance, actuator cable reel ensure that cable 10 does not slip.No matter equipment direction of travel such as
What, the power phase of cable drum motor is constant, the direction of rotation direction take-up always.
During handling cable drum host, should hoist cable be fixed according to the angle steel on installation chassis and be lifted by crane, it is impossible to arbitrarily
It hangs, in order to avoid overall structure is caused to deform.The mounting height and cable specification of cable drum should be in strict accordance with technologies when ordering goods
It is required that it carries out, the otherwise effect without cable.Chassis to ensure when installing cable drum axis of rotation it is horizontal (spindle nose can it is somewhat higher about
3mm, it is ensured that not downwarp tilts after reel is fully loaded with), and it is vertical with equipment traveling track, bolt or electric welding and mounting platform can be used
Connection.Should be noted that during lifting cannot deform reel.Back of the body cap and dust-proof cover are reassembled after connection flange and the good key of spindle mounted.
The ground anchor of cable should be solid and reliable, and ensures that cable output point is located at the center of reel horizontal direction.Cable exists
The insulation situation of current collection loop system should be gone through before collector ring transmission of electricity case wiring, checks whether fastener loosens, according to reality
Situation carries out electrical wiring again after processing is dried.
The debugging process of the utility model is:The motor that cable drum uses only allows the direction operating by calibration, if
It is driven using multiple motors, it is necessary to keep motor rotation direction consistent.Cable drum is determined before manufacture by design requirement
Reel rotation direction, and the rotation direction of motor is designated on the net in magnetic hysteresis coupling shield, it must be to every motor before the operation that is powered
Carry out direction finding experiment, it is ensured that the rotation direction of motor is consistent with mark.During lateral experiment it is noted that can only crawl, can not block up for a long time
Turn, otherwise will burn motor or damage unilateral bearing.If the motor rotation direction of calibration is not inconsistent with on-site actual situations, can be by following
Method adjusts:Shield net, the connecting flange bolt of magnetic hysteresis shaft coupling are removed, by the outer of motor and connecting flange and magnetic hysteresis shaft coupling
Shield detaches;Motor connection bolt is folded down, motor, half-coupling with connecting flange are detached, are folded down on connecting flange
Unilateral bearing overturns 180 ° of installations, and pays attention to key assembling in place.
Batch the adjustment of torque:If find to batch torque in the process of running it is excessive or too small, please as follows into
Row adjustment:After under motor is dismantled together with half-coupling from magnetic hysteresis shaft coupling outer shield, it is seen that by two fixed power of bolt
Square output adjustment set.Two bolts are screwed out, two screw holes is inserted into specific purpose tool, is rotated after fixing the outer rotor of magnetic hysteresis shaft coupling
Adjusting set, adjustment unit are the multiple of 180 degree.It rotates clockwise, torque is batched in increase, is rotated counterclockwise, and power is batched in reduction
Square.
Time-based maintenance:Reduction gearing and screw slider, can not filling engine oils using grease lubrication (3# lithium saponifies).It should periodically examine
Gearbox lubrication situation is looked into, usual one month grease-added primary.Magnetic hysteresis head dismounting every half a year is primary, bearing addition " Great Wall
7017-1B (No. 2) height temperature lubricating grease ".The situation in reel collector ring transmission of electricity case should be inspected periodically, should ensure that carbon brush and slip ring
Contact is good, fastener non-loosening, and periodic cleaning carbon distribution.Ensure to arrange the cable roller position on cable leading screw and the electricity on reel
Cable position is to just, if not just, need to open the chain on leading screw sprocket wheel, rotational lead screw sprocket wheel makes on cable roller position and reel
Cable position is to just.
The utility model has many advantages, such as that compact-sized, convenient to install and maintain, control mode is simple, reliable, starts
Steadily, the process of folding and unfolding cable is soft, permanent torque output, extends the service life of cable.In equipment running process, magnetic hysteresis connection
Axis device can make folding and unfolding electric according to the variation of the traveling speed and coil diameter and cable tension of host equipment, adjust automatically output speed
The linear velocity of cable and the traveling speed of equipment keep synchronous regime.
The foregoing is merely the embodiments of the utility model, are not intended to limit the scope of protection of the utility model.It is all
Any modification, equivalent substitution and improvements made within spirit of the present utility model and principle, extension etc., are all contained in this reality
With in novel protection domain.
Claims (10)
1. a kind of automatic winding control device that irregular trajectory displacement can be achieved, which is characterized in that including motor (2), shaft coupling
Device, reduction box (4), collector ring transmission of electricity case (6), reel (9), cable (10) and pedestal (11), wherein motor (2) is mounted on pedestal
(11) on and output shaft is by the input axis connection of shaft coupling and reduction box (4), the collector ring transmission of electricity case (6) and described
Reel (9) positioned at the both sides of the reduction box (4) and the respectively output axis connection with the reduction box (4) both sides, the electricity
One end of cable (10) passes through the center of reel (9) and the output shaft of the reduction box (4) to connect with collector ring transmission of electricity case (6)
It connects, the other end is wound on the reel (9).
2. the automatic winding control device according to claim 1 that irregular trajectory displacement can be achieved, which is characterized in that institute
Shaft coupling is stated as magnetic hysteresis shaft coupling (3).
3. the automatic winding control device according to claim 2 that irregular trajectory displacement can be achieved, which is characterized in that institute
It states magnetic hysteresis shaft coupling (3) and includes magnetic hysteresis shaft coupling housing (31), adjusting nut (32), half-coupling (33), multipole magnet disk
(39), inductive disks (310), protective cover (34), connecting flange (35), unilateral bearing (37), coupling shaft (38) and buffering
It pads (311), wherein connecting flange (35) is connect with one end of protective cover (34), and the half-coupling (33) passes through unilateral bearing
(37) on connecting flange (35) and with the output axis connection of the motor (2), the coupling shaft (38) turn
The dynamic other end mounted on the protective cover (34) and with the half-coupling (33) coaxial line, the coupling shaft
(38) end is equipped with adjusting nut (32), and the multipole magnet disk (39) is sheathed on the coupling shaft (38), institute
Magnetic hysteresis shaft coupling housing (31) is stated to be rotatably installed on the coupling shaft (38) and positioned at the multipole magnet disk
(39) outside, the inductive disks (310) be set to the inside of the magnetic hysteresis shaft coupling housing (31) and with the multipole magnetic
Iron pan (39) is corresponding, and the half-coupling (33) is connected by cushion pad (311) and the magnetic hysteresis shaft coupling housing (31) transmission
It connects.
4. the automatic winding control device according to claim 1 that irregular trajectory displacement can be achieved, which is characterized in that institute
It states and power line and gas circuit pipeline is integrated in cable (10), the gas circuit pipeline is with being set in the collector ring transmission of electricity case (6)
Double gas circuit rotary joints (7) connection.
5. the automatic winding control device according to claim 1 that irregular trajectory displacement can be achieved, which is characterized in that institute
The side for stating reel (9) is equipped with the cable-remover for being used for winding displacement.
6. the automatic winding control device according to claim 5 that irregular trajectory displacement can be achieved, which is characterized in that institute
It states cable-remover and includes screw (12), screw, transmission device (13) and guide wheel group (14), wherein screw (12) is rotatably installed in base
On seat (11) and pass through the output axis connection of transmission device (13) and the reduction box (4), the screw and the screw
(12) screw thread pair is cooperatively formed, the guide wheel group (14) connect with the screw and can be moved with the screw, the electricity
The retractable cable of cable (10) is oriented to by the guide wheel group (14).
7. the automatic winding control device according to claim 6 that irregular trajectory displacement can be achieved, which is characterized in that institute
It is parallel with the output shaft of the reduction box (4) to state screw (12).
8. the automatic winding control device according to claim 1 that irregular trajectory displacement can be achieved, which is characterized in that institute
It states reel (9) to be set in spool shaft (8), the spool shaft (8) and the output axis connection of the reduction box (4), the reel
Axis (8) and the output shaft of the reduction box (4) are hollow structure.
9. the automatic winding control device according to claim 1 that irregular trajectory displacement can be achieved, which is characterized in that institute
The bottom for stating collector ring transmission of electricity case (6) is equipped with line outlet, and the cable tail drawn by the line outlet (1) connects with user equipment
It connects.
10. the automatic winding control device of irregular trajectory displacement can be realized according to claim 1-9 any one of them, it is special
Sign is that the motor (2) passes through PC control.
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CN201721648459.8U CN207536940U (en) | 2017-11-30 | 2017-11-30 | A kind of automatic winding control device that irregular trajectory displacement can be achieved |
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CN201721648459.8U CN207536940U (en) | 2017-11-30 | 2017-11-30 | A kind of automatic winding control device that irregular trajectory displacement can be achieved |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110894024A (en) * | 2019-12-13 | 2020-03-20 | 济南圣通电力线缆有限公司 | Cable winding device |
CN111302145A (en) * | 2018-12-11 | 2020-06-19 | 沈阳新松机器人自动化股份有限公司 | Automatic winding control device capable of realizing multiple tracks |
CN112591564A (en) * | 2021-03-08 | 2021-04-02 | 招远华丰机械设备有限公司 | Novel horizontal cable of electronic scooptram in underground is rolled up cable device |
CN115784066A (en) * | 2023-01-30 | 2023-03-14 | 上海果纳半导体技术有限公司 | Lifting mechanism |
-
2017
- 2017-11-30 CN CN201721648459.8U patent/CN207536940U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111302145A (en) * | 2018-12-11 | 2020-06-19 | 沈阳新松机器人自动化股份有限公司 | Automatic winding control device capable of realizing multiple tracks |
CN110894024A (en) * | 2019-12-13 | 2020-03-20 | 济南圣通电力线缆有限公司 | Cable winding device |
CN110894024B (en) * | 2019-12-13 | 2021-09-21 | 济南圣通电力线缆有限公司 | Cable winding device |
CN112591564A (en) * | 2021-03-08 | 2021-04-02 | 招远华丰机械设备有限公司 | Novel horizontal cable of electronic scooptram in underground is rolled up cable device |
CN115784066A (en) * | 2023-01-30 | 2023-03-14 | 上海果纳半导体技术有限公司 | Lifting mechanism |
WO2024159689A1 (en) * | 2023-01-30 | 2024-08-08 | 上海果纳半导体技术有限公司 | Lifting/lowering mechanism |
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