CN207154951U - A kind of flatiron automatic welding machine of connection box for photovoltaic battery board - Google Patents
A kind of flatiron automatic welding machine of connection box for photovoltaic battery board Download PDFInfo
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- CN207154951U CN207154951U CN201720921583.0U CN201720921583U CN207154951U CN 207154951 U CN207154951 U CN 207154951U CN 201720921583 U CN201720921583 U CN 201720921583U CN 207154951 U CN207154951 U CN 207154951U
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Abstract
The utility model discloses a kind of flatiron automatic welding machine of connection box for photovoltaic battery board, including motion module control assembly, the adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box busbar foldable component and CCD camera detection and localization component；Wherein, moving module control assembly includes dividing module along the motion of change in coordinate axis direction X, Y, Z-direction；The motion that the adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box busbar foldable component and CCD camera detection and localization component are fixedly installed on Z axis divides on module, divides module to be translated along X-axis and Y direction with the motion on Z axis.By the utility model, automatic detection bending busbar can be realized, ensures product consistency, saves labour turnover, improve efficiency；Avoid manual operation the bad phenomenon such as rosin joint occur, leak tin, send tin excessive simultaneously, be advantageous to standardization of products control, enhance product performance and production efficiency.
Description
Technical field
It the utility model is related to battery busbar flatiron soldering technology field, more particularly to a kind of connection box for photovoltaic battery board
Flatiron automatic welding machine.
Background technology
The packing forms that the processing technology of current main-stream photovoltaic module uses are EVA adhesive film encapsulation, it is detected by cell piece,
The weldering of cell piece list, cell piece series welding, component stacking, component lamination, installation frame and erecting and welding terminal box, finished product test and bag
Load the multiple working procedures such as storehouse to form.Each procedure is all linked with one another, and therefore, each procedure technological level height all directly affects product
Quality and class, in solar panel Welding junction box production process, if welding procedure grasp is bad, can influence into
The electric current output number of product, so as to influence power；Existing panel junction box welding is mainly heated by hand by personnel, and rear bending is confluxed
Bar, completed then at pad locations plus tin welding, easily there is heat time difference in manual operation, press busbar dynamics difference,
Tin feeding amount is more with the uncertainty such as few, so as to occur rosin joint, cross weldering, tin flow down etc. along busbar it is bad, welding effect it is bad,
Product electrical property is directly affected, reduces the yields of product.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency, propose a kind of flatiron automatic welding of connection box for photovoltaic battery board
Pick, bad, the raising photovoltaic cells such as rosin joint, mistake weldering, the tin that the utility model effectively solves existing manual welding appearance pour off
Plate electrical property and yields.
The utility model adopts the following technical scheme that：A kind of flatiron automatic welding machine of connection box for photovoltaic battery board is proposed,
Move module control assembly, the adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box busbar
Foldable component and CCD camera detection and localization component；Wherein, moving module control assembly is included along the reference axis side of space coordinates
Motion to X, Y, Z-direction divides module；The adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line
The motion that box busbar foldable component and CCD camera detection and localization component are fixedly installed on Z axis divides on module, with Z axis
Motion divide module to be translated along X-axis and Y direction.
Wherein, the adaptive component of solder horn includes temperature controller and spring heights adaptive controller.
Wherein, scolding tin is delivered to the solder horn position of the adaptive component of solder horn, solder horn lower section by automatic tin-feeding mechanism
One product terminal box is set, busbar is welded to product terminal box.
Wherein, line box busbar foldable component is set close to product terminal box, to be bent to busbar.
Wherein, line box busbar foldable component includes busbar length induction pieces and busbar cylinder bending is grabbed, and is passing through
After the completion of the adaptive component heating welding of busbar length induction pieces solder horn, grab to enter busbar by busbar cylinder bending
Row bending.
Prior art is different from, the utility model provides a kind of flatiron automatic welding machine of connection box for photovoltaic battery board,
Converged including motion module control assembly, the adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box
Flow bar foldable component and CCD camera detection and localization component；Wherein, moving module control assembly includes the coordinate along space coordinates
Direction of principal axis X, Y, Z-direction motion divide module；The adaptive component of solder horn, bus bar length detection components, automatic tin feeding machine
The motion that structure, line box busbar foldable component and CCD camera detection and localization component are fixedly installed on Z axis divides on module, with Z
Motion on axle divides module to be translated along X-axis and Y direction.By the utility model, it can realize that automatic detection bending is confluxed
Bar, ensure product consistency, save labour turnover, improve efficiency；Simultaneously manual operation can be avoided rosin joint occur, leak tin, send tin
It is excessive etc. bad, be advantageous to standardization of products control, enhance product performance and production efficiency.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the flatiron automatic welding machine of connection box for photovoltaic battery board provided by the utility model
Figure；
Fig. 2 is in a kind of flatiron automatic welding machine of connection box for photovoltaic battery board provided by the utility model, and solder horn is certainly
Adapt to component, bus bar length detection components, automatic tin-feeding mechanism, the structural representation of line box busbar foldable component.
Label in figure：
The motion on 1-X axles divides module 2-CCD camera detection and localization components
The motion that the motion on 3-Z axles divides on module 4-Y axles divides module
The adaptive component of 5- bus bar length detection components 6- solder horns
7- automatic tin-feedings mechanism 8- line box busbar foldable components
9- busbar length induction pieces 10- spring heights adaptive controllers
12- product terminal boxes are grabbed in 11- busbar cylinder bendings
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.
As shown in figure 1, a kind of flatiron automatic welding machine 10 of connection box for photovoltaic battery board of the utility model, including solder horn
Adaptive component 6, bus bar length detection components 5, automatic tin-feeding mechanism 7, line box busbar foldable component 8, motion module control
Component processed and CCD camera detection and localization component 2.Move module control assembly include change in coordinate axis direction X, Y along space coordinates,
The motion in Z directions divides module, and the motion respectively in X-axis divides module 1, the motion on Z axis to divide in module 3 and Y-axis
The motion divide module 4, drive the adaptive movement of component 6 of solder horn to realize to production by the kinetic control system of each module
The welding of 12 each position of product terminal box；The adaptive component 6 of solder horn includes temperature controller (not identifying) and spring heights certainly
Adaptive controller 10, the motion being fixedly installed in by lift cylinder frame (not identifying) on Z axis divide on module 3；Busbar
Length detection component 5 is a signal inductor, and the motion being fixed on Z axis divides on module 3；Automatic tin-feeding mechanism 7 is to tin
Control is adjusted in the feed speed of bar, time, and the motion being fixed on Z axis divides on module 3；Line box busbar bending group
Part 8 includes busbar length induction pieces 9 and busbar cylinder bending grabs 11, and line box busbar foldable component 11 has clamping mechanism
And bending is grabbed, the motion being fixed on Z axis divides on module 3；CCD camera detection and localization component 2 is arranged on the institute on Z axles
Motion is stated to divide on module 3.
As shown in Fig. 2 in a kind of embodiment of the present utility model, to be welded and bending busbar is positioned over product
In terminal box 12, the solder horn of the adaptive component 6 of solder horn, which is placed in product terminal box 12, to be welded, and passes through temperature controller
The temperature of solder horn is controlled, the height and position of solder horn is controlled by spring heights adaptive controller 10；Automatic tin-feeding mechanism 7
Automatically solder stick is delivered to flatiron head, precision control tin feeding amount in preset speed；Set close to the adaptive component 6 of solder horn
Bus bar length detection components 5 are put, the length of busbar are detected by bus bar length detection components 5, when length reaches default
It is required that length when, the busbar length induction pieces 9 of box busbar foldable component 8 are transmitted a signal to, to pass through busbar cylinder
Bending is grabbed 11 pairs of busbars and bent；Specifically, cylinder and line box busbar by controlling the adaptive component 6 of solder horn
The cylinder of foldable component 8 successively acts, and bending busbar at once after the completion of heating, realizes that busbar connects with pad.Move mould
The componental movement module in group control assembly X, Y, Z axis direction is coordinated through control system, and tri- directions of X, Y, Z position is realized in aggregate motion
Point control, drives the adaptive component 6 of solder horn to move, realizes the welding to each position in product terminal box 12.CCD phases
Position analysis of the machine detection and localization component 2 to X and Y both directions judges, is accurately positioned, wherein dividing positioning, detecting light source
Different polishing requirements Kong Zhi not be realized, while the welding situation in product terminal box can also be detected, carry out rosin joint alarm.
Prior art is different from, the utility model provides a kind of flatiron automatic welding machine of connection box for photovoltaic battery board,
Converged including motion module control assembly, the adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box
Flow bar foldable component and CCD camera detection and localization component；Wherein, moving module control assembly includes the coordinate along space coordinates
Direction of principal axis X, Y, Z-direction motion divide module；The adaptive component of solder horn, bus bar length detection components, automatic tin feeding machine
The motion that structure, line box busbar foldable component and CCD camera detection and localization component are fixedly installed on Z axis divides on module, with Z
Motion on axle divides module to be translated along X-axis and Y direction.By the utility model, it can realize that automatic detection bending is confluxed
Bar, ensure product consistency, save labour turnover, improve efficiency；Simultaneously manual operation can be avoided rosin joint occur, leak tin, send tin
It is excessive etc. bad, be advantageous to standardization of products control, enhance product performance and production efficiency.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within right of the present utility model.
Claims (5)
- A kind of 1. flatiron automatic welding machine of connection box for photovoltaic battery board, it is characterised in that including：Motion module control assembly, The adaptive component of solder horn, bus bar length detection components, automatic tin-feeding mechanism, line box busbar foldable component and CCD camera Detection and localization component；Wherein, the motion module control assembly includes change in coordinate axis direction X, Y along space coordinates, Z-direction Motion divides module；It is the adaptive component of the solder horn, the bus bar length detection components, the automatic tin-feeding mechanism, described The motion that line box busbar foldable component and CCD camera detection and localization component are fixedly installed on Z axis divides on module, with The motion on Z axis divides module to be translated along X-axis and Y direction.
- 2. the flatiron automatic welding machine of connection box for photovoltaic battery board according to claim 1, it is characterised in that the flatiron The adaptive component of head includes temperature controller and spring heights adaptive controller.
- 3. the flatiron automatic welding machine of connection box for photovoltaic battery board according to claim 1, it is characterised in that described automatic Scolding tin is delivered to the solder horn position of the adaptive component of the solder horn by Song Xi mechanisms, and a product is set below the solder horn Terminal box, the busbar is welded to the product terminal box.
- 4. the flatiron automatic welding machine of connection box for photovoltaic battery board according to claim 3, it is characterised in that the line box Busbar foldable component is set close to the product terminal box, to be bent to the busbar.
- 5. the flatiron automatic welding machine of connection box for photovoltaic battery board according to claim 4, it is characterised in that the line box Busbar foldable component includes busbar length induction pieces and busbar cylinder bending is grabbed, and senses by the busbar length After the completion of the adaptive component heating welding of solder horn described in part, grabbed by the busbar cylinder bending and the busbar is carried out Bending.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720921583.0U CN207154951U (en) | 2017-07-20 | 2017-07-20 | A kind of flatiron automatic welding machine of connection box for photovoltaic battery board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720921583.0U CN207154951U (en) | 2017-07-20 | 2017-07-20 | A kind of flatiron automatic welding machine of connection box for photovoltaic battery board |
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| CN207154951U true CN207154951U (en) | 2018-03-30 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111151935A (en) * | 2020-03-11 | 2020-05-15 | 苏州德睿联自动化科技有限公司 | Electromagnetic welding system for photovoltaic junction box |
| CN111375579A (en) * | 2018-12-28 | 2020-07-07 | 汉能移动能源控股集团有限公司 | Sheet lifting and cleaning device |
| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| US12100776B2 (en) | 2022-09-30 | 2024-09-24 | Zhejiang Jinko Solar Co., Ltd. | Photovoltaic module and method for producing the same |
-
2017
- 2017-07-20 CN CN201720921583.0U patent/CN207154951U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111375579A (en) * | 2018-12-28 | 2020-07-07 | 汉能移动能源控股集团有限公司 | Sheet lifting and cleaning device |
| CN111151935A (en) * | 2020-03-11 | 2020-05-15 | 苏州德睿联自动化科技有限公司 | Electromagnetic welding system for photovoltaic junction box |
| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN113245826B (en) * | 2021-07-01 | 2021-09-17 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| US12100776B2 (en) | 2022-09-30 | 2024-09-24 | Zhejiang Jinko Solar Co., Ltd. | Photovoltaic module and method for producing the same |
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