CN207087310U - A kind of flat lamp assembly line - Google Patents
A kind of flat lamp assembly line Download PDFInfo
- Publication number
- CN207087310U CN207087310U CN201721085988.1U CN201721085988U CN207087310U CN 207087310 U CN207087310 U CN 207087310U CN 201721085988 U CN201721085988 U CN 201721085988U CN 207087310 U CN207087310 U CN 207087310U
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- assembling station
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- 239000006260 foam Substances 0.000 claims abstract description 24
- 238000007664 blowing Methods 0.000 claims abstract description 23
- 238000009792 diffusion process Methods 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 20
- 238000010992 reflux Methods 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model discloses a kind of flat lamp assembly line, including carrier jacking station, lamp door blowing station, diffusion sheet assembling station, assembling light guiding plate station, reflecting plate assembling station, foam assembling station, backboard assembling station, reason line station, the screwed lock station, power supply installation station and carrier backflow station;Lamp door blowing station is located at the downstream of carrier jacking station, diffusion sheet assembling station is located at the downstream of lamp door blowing station, assembling light guiding plate station is located at the downstream of diffusion sheet assembling station, reflecting plate assembling station is located at the downstream of assembling light guiding plate station, foam assembling station is located at the downstream of reflecting plate assembling station, backboard assembling station is located at the downstream of foam assembling station, and reason line station is located at the downstream of backboard assembling station, and the screwed lock station is positioned at the downstream of reason line station.The utility model improves the automaticity and assembly precision of flat lamp production line, reduces hand labor intensity, realizes quick, the efficient, production of high quality.
Description
Technical field
The utility model belongs to flat lamp production equipment technology, more particularly to a kind of flat lamp assembly line.
Background technology
Flat lamp has the advantages that efficient, energy-saving and environmental protection, and the wherein species of flat lamp is also quite various, including lamp tube type,
Bulb-type, lamp bead formula etc., no field is respectively applied to according to the variety classes of flat lamp, therefore, people cause at present
Power is in the research and extension of flat lamp.
The assembly working of existing flat lamp is completed by streamline man-made assembly, per procedure by several assembling workers
It is responsible for assembling, after completing a procedure, next process is reached by conveyer belt and assembled, until completes.Therefore need to provide
Substantial amounts of manpower, production cost is high, and manual operation speed is slower, and long-term production is easily tired out, and production efficiency is low, because
How quickly, efficiently, in high quality this, produce, assembling flat lamp needs to solve the problems, such as the production of current flat panel lamp.
Utility model content
Mainly solving the technical problems that providing a kind of flat lamp assembly line, raising flat lamp produces the utility model
The automaticity and assembly precision of line, hand labor intensity is reduced, realize quick, the efficient, production of high quality.
In order to solve the above technical problems, the technical scheme that the utility model uses is:A kind of flat lamp assembling production
Line, including carrier jacking station, lamp door blowing station, diffusion sheet assembling station, assembling light guiding plate station, reflecting plate assembling work
Position, foam assembling station, backboard assembling station, reason line station, the screwed lock station, power supply installation station and carrier backflow work
Position;
The lamp door blowing station is located at the downstream of carrier jacking station, and the diffusion sheet assembling station is positioned at described
The downstream of lamp door blowing station, the assembling light guiding plate station are located at the downstream of diffusion sheet assembling station, the reflecting plate
Assembling station is located at the downstream of the assembling light guiding plate station, and the foam assembling station is located at reflecting plate assembling station
Downstream, the backboard assembling station are located at the downstream of foam assembling station, and the reason line station is located at backboard assembling
The downstream of station, the screwed lock station are located at the spiral shell positioned at the downstream of the reason line station, the power supply installation station
Silk lock pays the downstream of station, and the carrier backflow station is located at the downstream of power supply installation station;
The lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate station, reflecting plate assembling
Station, foam assembling station, backboard assembling station, reason line station, the screwed lock station and the electricity
Installation station in source is all provided with the conveying mechanism of transport carriage, and the conveying mechanism includes assembled layers carrier chain and reflux layer conveys
Chain, the direction that production line conveys is defined as front, the assembled layers carrier chain and the reflux layer carrier chain are all located at support
Upper and along the support fore-and-aft direction is set;
The carrier jacking station, the lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate work
Position, reflecting plate assembling station, foam assembling station, backboard assembling station, the reason line station, the screw
Lock is paid station, power supply installation station and carrier backflow station and is all electrically connected with the controller.
Further say, the diffusion sheet assembling station, reflecting plate assembling station, foam assembling station and institute
It is all that identical assembles station automatically to state backboard assembling station, and the automatic assembling station includes at least one autoloader
Structure, automatic material taking mechanism and the conveying mechanism, the automatic feed mechanism, the automatic material taking mechanism and the conveying mechanism
All on the support.
Further say, the lamp door blowing station, the assembling light guiding plate station, the reason line station and the power supply
It is all artificial station to install station.
Further say, the first drive that the automatic feed mechanism includes lifter plate and drives the lifter plate to move up and down
All on the support, the support is spacing provided with least 3 for motivation structure, the lifter plate and first drive mechanism
Bar, the gag lever post are located at the edge that is peripheral and can just propping up plane material of plane material, the upper table of the lifter plate
Face is installed with least 3 elevating levers, and the lower end of the elevating lever is fixedly connected with the lifter plate and upper end passes through the support,
The elevating lever is between the gag lever post.
Further say, first drive mechanism includes the first motor and the first screw mandrel, first screw mandrel
One end is connected with first motor and the other end is connected with the nut that the center of the lifter plate is provided with, described first
The outer surface of bar is provided with the external screw thread to match with the internal thread of the nut.
Further say, the automatic material taking mechanism includes sucker, the second drive mechanism, slide rail, draw runner and mechanical arm, institute
State slide rail and the draw runner is installed in parallel in the both sides of the support, one end of the mechanical arm is connected and another with the slide rail
End is connected with the draw runner, and second drive mechanism drives the sucker to move up and down.
Further say, second drive mechanism includes the second motor, the second screw mandrel and can be along described second
The sliding block that bar moves up and down, output axis connection and the other end and suction of the one end of second screw mandrel with second motor
Disk is connected, and the sliding block is fixedly connected with the mechanical arm, and the outer surface of second screw mandrel is provided with the interior spiral shell with the sliding block
The external screw thread that line matches.
Further say, the screwed lock station comprises at least a manipulator, and the manipulator, which is provided with, to be used to lock spiral shell
The electric screwdriver of silk.
Further say, carrier jacking station and carrier backflow station all include lifting frame, transport carriage
The carrier jacking drive mechanism that carrier carrier chain and driving carrier move up and down, the carrier carrier chain are located in the lifting frame
And set along the fore-and-aft direction of the lifting frame.
Further say, the carrier jacking drive mechanism includes the lifting cylinder for driving the carrier oscilaltion, institute
State lifting cylinder to be fixedly connected with support, the push rod of the lifting cylinder is fixedly connected with the lifting frame.
The beneficial effects of the utility model at least have it is following some:
First, the utility model is provided with carrier jacking station, lamp door blowing station, diffusion sheet assembling station, assembling light guiding plate
Station, reflecting plate assembling station, foam assembling station, backboard assembling station, reason line station, the screwed lock station, power supply installation
Station and carrier backflow station, so as to improve the automaticity of flat lamp production line and assembly precision, realize it is quick, efficiently,
The production of high quality;
2nd, conveying mechanism of the present utility model includes assembled layers carrier chain and reflux layer carrier chain, and assembled layers carrier chain will
Carrier equipped with lamp door is sent into each assembling station, and the unloaded tool after assembling is sent into reflux layer by carrier backflow station and conveyed
Carrier is delivered to carrier jacking station and realizes backflow, the control of whole process Full-automatic mechanized, not only dropped by chain, reflux layer carrier chain
Low hand labor intensity, also improves operating efficiency;
3rd, the first driving machine that automatic feed mechanism of the present utility model includes lifter plate and drives lifting platform to move up and down
Structure, lifter plate and the first drive mechanism are all located at the lower section of support, and automatic feed mechanism is two and is located at conveying mechanism respectively
Both sides, more materials can be deposited, the structure design is simple and compact, reduces the space of device;
4th, automatic material taking mechanism of the present utility model includes sucker, the second drive mechanism, slide rail, draw runner and mechanical arm, machine
Tool arm can move back and forth along slide rail and draw runner, and so as to drive the reciprocating motion of sucker, and the second drive mechanism can drive sucker
The top of feed mechanism is dropped to, feed mechanism is smoothly departed from after product is adsorbed, and is transported to assembled layers carrier chain, is controlled
Device can control the movement velocity of mechanical arm, realizes the fast transfer of product, effectively improves production efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of automatic assembling station of the present utility model;
Fig. 3 is the structural representation of automatic feed mechanism of the present utility model;
Fig. 4 is the structural representation of automatic material taking mechanism of the present utility model;
Fig. 5 is the structural representation of carrier jacking station of the present utility model;
Each several part mark is as follows in accompanying drawing:
Carrier jacking station 1, lifting frame 11, carrier carrier chain 12, lifting cylinder 13, guide rod 14, lamp door blowing station
2nd, diffusion sheet assembling station 3, automatic feed mechanism 31, lifter plate 311, gag lever post 312, elevating lever 313, the first motor
314th, the first screw mandrel 315, automatic material taking mechanism 32, sucker 321, slide rail 322, draw runner 323, mechanical arm 324, the 3rd motor
325th, the second motor 326, the second screw mandrel 327, sliding block 328, assembling light guiding plate station 4, reflecting plate assembling station 5, foam
Assemble station 6, backboard assembling station 7, reason line station 8, the screwed lock station 9, power supply installation station 10, carrier backflow station
100th, conveying mechanism 200, assembled layers carrier chain 201, reflux layer carrier chain 202, carrier briquetting 203, carrier locating piece 204, branch
Frame 300 and controller 400.
Embodiment
Preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, it is apparent clear and definite so as to be made to the scope of protection of the utility model
Define.
Embodiment:A kind of flat lamp assembly line, as Figure 1-Figure 5, including carrier jacking station 1, lamp door blowing
Station 2, diffusion sheet assembling station 3, assembling light guiding plate station 4, reflecting plate assembling station 5, foam assembling station 6, backboard assembling
Station 7, reason line station 8, the screwed lock station 9, power supply installation station 10 and carrier backflow station 100;
The lamp door blowing station 2 is located at the downstream of carrier jacking station 1, and the diffusion sheet assembling station 3 is located at
The downstream of the lamp door blowing station 2, the assembling light guiding plate station 4 is located at the downstream of diffusion sheet assembling station 3, described
Reflecting plate assembling station 5 is located at the downstream of the assembling light guiding plate station 4, and the foam assembling station 6 is located at the reflecting plate
The downstream of station 5 is assembled, the backboard assembling station 7 is located at the downstream of foam assembling station 6, the reason line station 8
In the downstream of backboard assembling station 7, the screwed lock station 9 is positioned at the downstream of the reason line station 8, the power supply peace
Dress station 10 is located at the downstream of the screwed lock station 9, and the carrier backflow station 100 is located at power supply installation station 10
Downstream;
The lamp door blowing station 2, diffusion sheet assembling station 3, the assembling light guiding plate station 4, the reflecting plate
Assemble station 5, foam assembling station 6, backboard assembling station 7, the reason line station 8, the screwed lock station 9
The conveying mechanism 200 of transport carriage is all provided with power supply installation station 10, the conveying mechanism 200 conveys including assembled layers
Chain 201 and reflux layer carrier chain 202, the direction that production line conveys is defined as front, the assembled layers carrier chain 201 and described
Reflux layer carrier chain 202 is set all on support 300 and along the fore-and-aft direction of the support 300;
The carrier jacking station 1, the lamp door blowing station 2, diffusion sheet assembling station 3, the light guide plate group
Fill station 4, reflecting plate assembling station 5, foam assembling station 6, backboard assembling station 7, the reason line station
8th, the screwed lock station 9, power supply installation station 10 and carrier backflow station 100 are all electrically connected with controller 400
Connect.
In the present embodiment, the side of the assembled layers carrier chain 201 is provided with the carrier briquetting moved left and right with carrier for clamping
203, the support 300 is provided with upper and lower lifting to limit the carrier locating piece 204 that carrier conveys forward, the carrier briquetting and
The carrier locating piece is driven by cylinder respectively, and the cylinder electrically connects with the controller 400.
The diffusion sheet assembling station 3, reflecting plate assembling station 5, foam assembling station 6 and the backboard group
Dress station 7 is all that identical assembles station automatically, and the automatic assembling station includes at least one automatic feed mechanism 31, automatic
Material fetching mechanism 32 and the conveying mechanism 200, the automatic feed mechanism 31, the automatic material taking mechanism 32 and the conveyer
Structure 200 is all on the support 300.
The lamp door blowing station 2, the assembling light guiding plate station 4, the reason line station 8 and power supply installation station
10 be all artificial station.
The first driving that the automatic feed mechanism 31 includes lifter plate 311 and drives the lifter plate 311 to move up and down
All on the support 300, the support 300 is provided with least 3 for mechanism, the lifter plate 311 and first drive mechanism
Root gag lever post 312, the gag lever post 312 is located at the edge that is peripheral and can just propping up plane material of plane material, described
The upper surface of lifter plate 311 is installed with least 3 elevating levers 313, and the lower end of the elevating lever 313 is solid with the lifter plate 311
Connect calmly and upper end passes through the support 300, the elevating lever 313 is between the gag lever post 312.
Preferably, the automatic feed mechanism 31 is two and is located at the both sides of the conveying mechanism 200 respectively, described defeated
Mechanism 200 and the automatic feed mechanism 31 is sent all to be located at the lower section of the automatic material taking mechanism 32.
The upper end of the gag lever post 312 is provided with limit sensors, and the limit sensors are electrically connected with the controller 400
Connect.
First drive mechanism includes the first motor 314 and the first screw mandrel 315, and the one of first screw mandrel 315
End is connected and the other end is connected with the nut that the center of the lifter plate 311 is provided with first motor 314, and described the
The outer surface of one screw mandrel 315 is provided with the external screw thread to match with the internal thread of the nut.
The automatic material taking mechanism 32 includes sucker 321, the second drive mechanism, slide rail 322, draw runner 323 and mechanical arm
324, the slide rail 322 and the draw runner 323 are installed in parallel in the both sides of the support 300, one end of the mechanical arm 324 with
The slide rail 322 is connected and the other end is connected with the draw runner 323, and second drive mechanism drives the sucker about 321
It is mobile.
When it is implemented, described one end of slide rail 322 is provided with the 3rd motor 325, and the 3rd motor 325 with
The controller 400 electrically connects.
Second drive mechanism includes the second motor 326, the second screw mandrel 327 and can be along above and below second screw mandrel
Mobile sliding block 328, one end of second screw mandrel 327 and the output axis connection and the other end of second motor 326
It is connected with sucker 321, the sliding block 328 is fixedly connected with the mechanical arm 324, and the outer surface of second screw mandrel 327 is provided with
The external screw thread to match with the internal thread of the sliding block 328.
The screwed lock station 9 comprises at least a manipulator, and the manipulator is provided with the electric screwdriver for being used for locking screw.
It is defeated that the carrier jacking station 1 and carrier backflow station 100 all include lifting frame 11, the carrier of transport carriage
The carrier jacking drive mechanism sent chain 12 and drive carrier to move up and down, the carrier carrier chain 12 are located in the lifting frame 11
And set along the fore-and-aft direction of the lifting frame 11.
Artificial finished product rewinding is carried out at the carrier backflow station 100.
The carrier jacking drive mechanism includes the lifting cylinder 13 for driving the carrier oscilaltion, the lifting cylinder
13 are fixedly connected with support 300, and the push rod of the lifting cylinder 13 is fixedly connected with the lifting frame 11.
When it is implemented, the lower surface of the lifting frame 11 is provided with an at least guide rod 14, the guide rod 14 it is upper
End is fixedly connected with the lifting frame 11 and lower end passes through the support 300.
Operation principle of the present utility model is as follows:Lamp door is put on carrier, carrier is under the conveying of assembled layers carrier chain
Specified station is reached, and controls carrier briquetting and carrier locating piece to realize being accurately positioned for carrier by controller, after being completed,
Unclamp lamp door, lamp door successively diffusion sheet assemble station, assembling light guiding plate station, reflecting plate assembling station, foam assembling station,
Assembling is completed on backboard assembling station, reason line station, the screwed lock station and power supply installation station, so as to improve flat lamp production
The automaticity and assembly precision of line, quick, the efficient, production of high quality is realized, the artificial rewinding on carrier backflow station,
Carrier is sent to by reflux layer carrier chain by carrier backflow station, carrier reaches carrier jacking under the conveying of reflux layer carrier chain
On station, carrier jacking station jacks carrier, realizes that carrier circulates, not only reduces hand labor intensity, also improve work
Make efficiency.
Embodiment of the present utility model is the foregoing is only, not thereby limits the scope of the claims of the present utility model, it is every
The equivalent structure transformation made using the utility model specification and accompanying drawing content, or directly or indirectly it is used in other correlations
Technical field, similarly it is included in scope of patent protection of the present utility model.
Claims (10)
- A kind of 1. flat lamp assembly line, it is characterised in that:Including carrier jacking station (1), lamp door blowing station (2), expand Discrete piece assembling station (3), assembling light guiding plate station (4), reflecting plate assembling station (5), foam assembling station (6), backboard assembling Station (7), reason line station (8), the screwed lock station (9), power supply installation station (10) and carrier backflow station (100);The lamp door blowing station is located at the downstream of carrier jacking station, and the diffusion sheet assembling station is located at the lamp door The downstream of blowing station, the assembling light guiding plate station are located at the downstream of diffusion sheet assembling station, the reflecting plate assembling Station is located at the downstream of the assembling light guiding plate station, and the foam assembling station is located under reflecting plate assembling station Trip, the backboard assembling station are located at the downstream of foam assembling station, and the reason line station is located at backboard assembling work The downstream of position, the screwed lock station are located at the screw positioned at the downstream of the reason line station, the power supply installation station Lock pays the downstream of station, and the carrier backflow station is located at the downstream of power supply installation station;The lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate station, reflecting plate assembling work Position, foam assembling station, backboard assembling station, reason line station, the screwed lock station and the power supply The conveying mechanism (200) that station is all provided with transport carriage is installed, the conveying mechanism includes assembled layers carrier chain (201) and backflow Layer carrier chain (202), the direction that production line conveys is defined as front, the assembled layers carrier chain and the reflux layer carrier chain Set all on support (300) and along the fore-and-aft direction of the support;Carrier jacking station, the lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate station, The reflecting plate assembling station, foam assembling station, backboard assembling station, the reason line station, the screwed lock Station, power supply installation station and carrier backflow station is paid all to electrically connect with controller (400).
- A kind of 2. flat lamp assembly line according to claim 1, it is characterised in that:The diffusion sheet assembling station, The reflecting plate assembling station, foam assembling station and backboard assembling station are all that identical assembles station automatically, The automatic assembling station includes at least one automatic feed mechanism (31), automatic material taking mechanism (32) and the conveying mechanism, The automatic feed mechanism, the automatic material taking mechanism and the conveying mechanism are all on the support.
- A kind of 3. flat lamp assembly line according to claim 1, it is characterised in that:The lamp door blowing station, institute It is all artificial station to state assembling light guiding plate station, the reason line station and power supply installation station.
- A kind of 4. flat lamp assembly line according to claim 2, it is characterised in that:The automatic feed mechanism includes The first drive mechanism that lifter plate (311) and the driving lifter plate move up and down, the lifter plate and first driving machine Structure is all on the support, and the support is provided with least 3 gag lever posts (312), and the gag lever post is located at plane material Periphery and can just prop up the edge of plane material, the upper surface of the lifter plate is installed with least 3 elevating levers (313), institute The lower end for stating elevating lever is fixedly connected and upper end passes through the support with the lifter plate, and the elevating lever is located at the gag lever post Between.
- A kind of 5. flat lamp assembly line according to claim 4, it is characterised in that:First drive mechanism includes First motor (314) and the first screw mandrel (315), one end of first screw mandrel are connected and another with first motor The nut that one end is provided with the center of the lifter plate is connected, and the outer surface of first screw mandrel is provided with the interior spiral shell with the nut The external screw thread that line matches.
- A kind of 6. flat lamp assembly line according to claim 2, it is characterised in that:The automatic material taking mechanism includes Sucker (321), the second drive mechanism, slide rail (322), draw runner (323) and mechanical arm (324), the slide rail and the draw runner are put down Row is arranged on the both sides of the support, and one end of the mechanical arm is connected with the slide rail and the other end is connected with the draw runner, Second drive mechanism drives the sucker to move up and down.
- A kind of 7. flat lamp assembly line according to claim 6, it is characterised in that:Second drive mechanism includes Second motor (326), the second screw mandrel (327) and the sliding block (328) that can be moved up and down along second screw mandrel, described second One end of screw mandrel is connected with the output axis connection and the other end of second motor with sucker, the sliding block and the machinery Arm is fixedly connected, and the outer surface of second screw mandrel is provided with the external screw thread to match with the internal thread of the sliding block.
- A kind of 8. flat lamp assembly line according to claim 1, it is characterised in that:The screwed lock station is at least Including a manipulator, the manipulator is provided with the electric screwdriver for being used for locking screw.
- A kind of 9. flat lamp assembly line according to claim 1, it is characterised in that:The carrier jacking station and institute Stating carrier backflow station all includes the load that lifting frame (11), the carrier carrier chain (12) of transport carriage and driving carrier move up and down Tool jacking drive mechanism, the carrier carrier chain are located in the lifting frame and set along the fore-and-aft direction of the lifting frame.
- A kind of 10. flat lamp assembly line according to claim 1, it is characterised in that:The carrier jacks driving machine Structure includes driving the lifting cylinder (13) of the carrier oscilaltion, and the lifting cylinder is fixedly connected with support, the lifting The push rod of cylinder is fixedly connected with the lifting frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721085988.1U CN207087310U (en) | 2017-08-29 | 2017-08-29 | A kind of flat lamp assembly line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721085988.1U CN207087310U (en) | 2017-08-29 | 2017-08-29 | A kind of flat lamp assembly line |
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Publication Number | Publication Date |
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CN207087310U true CN207087310U (en) | 2018-03-13 |
Family
ID=61539680
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CN201721085988.1U Expired - Fee Related CN207087310U (en) | 2017-08-29 | 2017-08-29 | A kind of flat lamp assembly line |
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CN (1) | CN207087310U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107457564A (en) * | 2017-08-29 | 2017-12-12 | 昆山拓誉自动化科技有限公司 | A kind of flat lamp assembly line |
-
2017
- 2017-08-29 CN CN201721085988.1U patent/CN207087310U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107457564A (en) * | 2017-08-29 | 2017-12-12 | 昆山拓誉自动化科技有限公司 | A kind of flat lamp assembly line |
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Granted publication date: 20180313 |