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CN207051527U - To the device of different core diameter band fibre weldings - Google Patents

To the device of different core diameter band fibre weldings Download PDF

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Publication number
CN207051527U
CN207051527U CN201721030632.8U CN201721030632U CN207051527U CN 207051527 U CN207051527 U CN 207051527U CN 201721030632 U CN201721030632 U CN 201721030632U CN 207051527 U CN207051527 U CN 207051527U
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CN
China
Prior art keywords
optical fiber
leg
core
fiber
groove
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201721030632.8U
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Chinese (zh)
Inventor
何祺昌
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Guangdong Anjie Kang Luminous Technology Co Ltd
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Guangdong Anjie Kang Luminous Technology Co Ltd
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Priority to CN201721030632.8U priority Critical patent/CN207051527U/en
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Publication of CN207051527U publication Critical patent/CN207051527U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model provides a kind of device to different core diameter band fibre weldings, including:Display, controller, high-voltage power supply, sparking electrode, core adjusting device;Core adjusting device includes:Welding groove, briquetting;Wherein, welding groove includes:First access slot, the second access slot;First access slot is used for the fibre core for housing the first optical fiber, and the second access slot is used for the fibre core for housing the second optical fiber, and the core diameter of the first optical fiber is more than the core diameter of the second optical fiber;Briquetting has the first leg, the second leg, and the first leg and the second leg are the same as high.During welding, the fibre core of the first optical fiber is placed in the first access slot, and the first leg is pressed on the fibre core of the first optical fiber, the fibre core movement of the first optical fiber of limitation;The fibre core of second optical fiber is placed in the second access slot, and the second leg is pressed on the fibre core of the second optical fiber, the fibre core movement of the second optical fiber of limitation, can improve the utilization rate with fine heat sealing machine and the production efficiency and quality of welding product.

Description

Device for fusing ribbon fibers with different fiber core diameters
Technical Field
The utility model relates to a take fine butt fusion device and method, concretely relates to take fine butt fusion device and method of carrying out of different fibre core diameters.
Background
The existing fusion splicer with fibers comprises: display, controller, high voltage source, discharge electrode, accent core device etc. device, the accent core device includes: however, the conventional fusion splicer with fiber only can perform fusion splicing on optical fibers with the same fiber core diameter, and when the conventional fusion splicer with fiber directly performs fusion splicing on optical fibers with different fiber core diameters, the optical loss of a fusion splicing point is high, and the product requirement cannot be met.
Current optical fiber coupling is to use 3 mu m and 9 mu m single coupling technique to couple, and this technique is to use the heat sealing machine to couple a 3 mu m optic fibre and a 9 mu m optic fibre through the heat sealing machine discharge, and when the coupling butt fusion includes the area fibre of many optic fibres, its operation process is loaded down with trivial details consuming time work efficiency quite low, and the success rate is not high, and off-the-shelf light loss is big, leads to the manufacturing cost of product to improve, influences the popularization of product.
In order to improve the limitation of the existing ribbon fiber adopting a 3 μm +9 μm single coupling technology, a ribbon fiber coupling device needs to be improved and a ribbon fiber coupling technology of 3 μm +9 μm needs to be developed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can take the device of fine butt fusion to the different fibre core diameters that carry out the butt fusion of two kinds of fibre core diameter optic fibre, improve the utilization ratio of taking fine heat sealing machine and the production efficiency and the quality of butt fusion product.
To the device of different fibre core diameter band fiber butt fusion, include: the device comprises a display, a controller, a high-voltage source, a discharge electrode and a core adjusting device; the aligning device includes: welding a groove and pressing a block; wherein,
the welding tank includes: the connecting structure comprises a first connecting groove and a second connecting groove, wherein the length of the first connecting groove is smaller than that of the second connecting groove; the first connecting groove is used for accommodating the fiber core of the first optical fiber, the second connecting groove is used for accommodating the fiber core of the second optical fiber, and the diameter of the fiber core of the first optical fiber is larger than that of the fiber core of the second optical fiber;
the pressing block is provided with a first supporting leg and a second supporting leg, the first supporting leg and the second supporting leg are at the same height, during welding, the fiber core of the first optical fiber is placed in the first connecting groove, and the first supporting leg presses on the fiber core of the first optical fiber to limit the fiber core of the first optical fiber to move; the fiber core of the second optical fiber is arranged in the second connecting groove, and the second support leg is pressed on the fiber core of the second optical fiber to limit the fiber core of the second optical fiber to move.
Preferably, the first weld groove length is 30% of the second weld groove length.
Preferably, the length of the first supporting leg is less than or equal to the length of the first connecting groove, when the first supporting leg is pressed on the first connecting groove, the first supporting leg only covers all or part of the area of the first connecting groove, and does not cover the area outside the first connecting groove, so that the fiber core deformation of the first optical fiber is avoided, and the welding effect can be improved.
Preferably, the first receiving groove is fixed on the base, and the first receiving groove is fixedly connected on the base or is of an integrated structure.
More preferably, the first leg outside is equipped with the assistance foot, the bottom of assisting the foot has the difference in height with the bottom of first leg, this difference in height equals the surrounding layer thickness of first optic fibre, assist foot and first leg rigid coupling or formula structure as an organic whole, the difference in height of assisting foot and first leg has formed the step spacing, during the use, first connecting groove is arranged in to the fibre core of first optic fibre, first leg is pressed on the fibre core of first optic fibre, the fibre core of first optic fibre has been restricted and the removal of first optic fibre of surrounding layer has not been peeled off to the assistance foot pressure on arranging the first optic fibre of base in, can not arouse the fibre core deformation of first optic fibre, better first optic fibre of having fixed simultaneously, the butt fusion effect has been promoted.
Different fibre core diameter takes fine welding set to have following beneficial effect: the frequency of use and the efficiency of taking fine heat sealing machine have been strengthened, have improved the production efficiency that produces different fibre core diameters and take fine (for example 3um +9um) butt fusion product for the practical popularization of different fibre core diameters and take fine (for example 3um +9um) butt fusion product.
Utility model the welding device application method includes:
stripping the ends of the first and second optical fibers, wherein the stripped end of the first optical fiber is shorter than the stripped end of the second optical fiber;
placing the fiber core of the first optical fiber in the first connecting groove, enabling the outer cladding layer of the first optical fiber to abut against the outer side wall of the first connecting groove, and limiting the fiber core of the first optical fiber to move through the first support leg of the pressing block;
placing the fiber core of the second optical fiber in the second connecting groove, enabling the outer cladding layer of the second optical fiber to abut against the outer side wall of the second connecting groove, and limiting the fiber core of the second optical fiber to move through a second support leg of the pressing block;
and setting parameters for adjusting the welding machine to perform discharge welding.
When the first leg outside of welding set is equipped with the subsidiary foot, still include the supplementary fixed first optic fibre of following step: after the fiber core of the first optical fiber is arranged in the first connecting groove, the auxiliary pin presses the first optical fiber arranged on the base, and the movement of the first optical fiber without stripping the outer cladding is limited.
The parameters are set as follows: the discharge time is 25-35 s, the pre-discharge time is 0.1-0.4 s, the discharge interval is 15-25 um, the boost amount is 20-30 um, the discharge intensity is 46-54 step, and the discharge position is 280-290 doc.
The utility model has the advantages that: 1. compared with the prior single optical fiber coupling, the utility model has certain operation convenience, the finished product with the optical fiber provides convenience for the processing of the later product, and the optical fiber is not easy to be damaged;
2. the utility model improves the working efficiency and the yield by doubling compared with the welding of single optical fiber by welding the band fiber and the band fiber;
3. the utility model discloses take fine butt fusion to lose less than single fiber fusion optical loss, can make the rate of utilization of light obtain certain improvement, also can make fiber material obtain abundant utilization simultaneously.
Compared with the existing single coupling technology of 3 mu m +9 mu m, the optical loss of the product is reduced, and the light transmitted in the optical fiber can be fully utilized, so that the effective utilization rate of the light is improved; the original single welding is changed into the multi-root welding, the production efficiency is improved by N times, the production efficiency of the product is greatly improved, a large amount of labor force required by mass production of the product is overcome, the production cost is reduced, and the method is easier to popularize in the market.
Drawings
FIG. 1 is a schematic diagram of an apparatus for fusion splicing of ribbon fibers of different core diameters;
FIG. 2 is a schematic diagram of a configuration in which optical fibers are placed in a fusion splicing tank;
FIG. 3 is a schematic diagram of one embodiment of a press block pressing against an optical fiber;
FIG. 4 is a schematic cross-sectional view of one embodiment of a press block pressing against an optical fiber;
FIG. 5 is a schematic view of another embodiment of a press block pressing against an optical fiber;
FIG. 6 is a schematic cross-sectional view of another embodiment of a press block pressing against an optical fiber.
Description of the main element symbols:
1 controller
2 display
3 high pressure source
4 discharge electrode
5 core adjusting device
51 fusion groove
51a first connecting groove
51b second connecting groove
51c first slot length
51d second slot length
51e base
52 briquetting
52a first leg
52b second leg
52c auxiliary foot
61 first optical fiber
62 second optical fiber
61d core diameter of first optical fiber
62d core diameter of second optical fiber
7 machine table
h outer cladding thickness
Detailed Description
In order to facilitate the understanding and implementation of the present invention by those skilled in the art, the present invention will be further described with reference to the accompanying drawings and specific embodiments.
An apparatus for fusion splicing of ribbon fibers of different core diameters as shown in fig. 1, comprising: the welding device comprises a controller 1, a display 2, a high-voltage source 3, a discharge electrode 4 and a core adjusting device 5, wherein the display 2, the high-voltage source 3, the discharge electrode 4 and the core adjusting device 5 are respectively connected with the controller 1 and controlled by the controller 1, and the connecting mode and the control mode adopt the connecting mode and the control mode of the existing welding device.
As shown in fig. 2, 4, and 6, the alignment device 5 includes: a welding groove 51 and a pressing block 52;
as shown in fig. 2, the fusion splice tray 51 includes: the first connecting groove 51a and the second connecting groove 51b, and the length 51c of the first connecting groove is less than the length 51d of the second connecting groove (in this embodiment, the length 51c of the first connecting groove is 30% of the length 51d of the second connecting groove), the first connecting groove is set to be shorter than the second connecting groove, the first optical fiber is not exposed out of the fiber core with too long pulling length, the problem that the fiber core is easy to break is solved, and the optical fiber obtains better fixing effect and positioning effect. ),
the first groove 51a is used for accommodating the core of the first optical fiber 61, and the second groove 51b is used for accommodating the core of the second optical fiber 62, as shown in fig. 4, the core diameter 61d of the first optical fiber is larger than the core diameter 62d of the second optical fiber;
the first receiving groove 51a is fixed on the base 51e, in this embodiment, the first receiving groove 51a and the base 51e are an integrated structure, and in practical applications, the first receiving groove 51a may be fixed on the base 51e in any manner. Because the first connecting groove 51a protrudes from the surface of the base 51e, when in fusion welding, the first optical fiber 61 is arranged in the fusion welding groove, and the outer cladding of the first optical fiber 61 abuts against the outer side wall of the first connecting groove 51a, so that the optical fiber obtains better fixing effect and positioning effect.
The discharge electrode 4 is located at the center/inside of the fusion apparatus, the direction along which the optical fibers 61, 62 are placed is the outer side, and the direction away from the discharge electrode 4 is the inner side.
As shown in fig. 3 and 5, the pressing piece 52 has a first leg 52a and a second leg 52 b; the first leg 52a and the second leg 52b are at the same height, and when in fusion splicing, the first leg is pressed on the fiber core of the first optical fiber arranged in the first connecting groove to limit the fiber core of the first optical fiber to move; the second leg presses on the core of the second optical fiber disposed in the second groove to restrict movement of the core of the second optical fiber.
As shown in fig. 3 and 4, in this embodiment, an auxiliary leg 52c is disposed outside the first leg 52a, a height difference exists between the bottom of the auxiliary leg 52c and the bottom of the first leg 52a, the height difference is equal to the thickness h of the outer cladding of the first optical fiber, the auxiliary leg is fixedly connected to the first leg or is of an integrated structure, the height difference between the auxiliary leg and the first leg forms a step-shaped limit, the first leg 52a presses on the fiber core of the first optical fiber disposed in the first connecting groove 51a to limit the movement of the fiber core of the first optical fiber 61, the auxiliary leg 52c presses on the first optical fiber 61 disposed on the base to limit the movement of the first optical fiber without stripping the outer cladding, the fiber core of the first optical fiber is not deformed, and the first optical fiber is better fixed, thereby improving the fusion splicing effect.
In this embodiment, the length of the first receiving groove 51c is 30% of the length of the second receiving groove 51 d.
Because the two welding grooves have different lengths, namely the welding groove for placing 9 mu m of band fiber is shorter than the welding groove for placing 3 mu m of band fiber, the welding length is reduced, and the subsequent process faults of the product are reduced.
As shown in fig. 5 and 6, in the embodiment, the length of the first leg 52a is equal to the length of the first receiving slot 51c, and when the first leg is pressed on the first receiving slot, the first leg covers the whole area of the first receiving slot and does not cover the area of the base 51e outside the first receiving slot, so that the core deformation of the first optical fiber is not caused, and the fusion splicing effect can be improved. In practical applications, the length of the first leg 52a may be smaller than the length of the first slot 51c, and the first leg does not cause the core of the first optical fiber to deform as long as the base region outside the first slot is not covered by the first leg.
Different fibre core diameter takes fine welding set to have following beneficial effect: the frequency of use and the efficiency of taking fine heat sealing machine have been strengthened, have improved the production efficiency that produces different fibre core diameters and take fine (for example 3um +9um) butt fusion product for the practical popularization of different fibre core diameters and take fine (for example 3um +9um) butt fusion product.
The utility model discloses a different fibre core diameter takes fine welding set, its transformation lies in designing into length difference with two fusion joining grooves, puts 3 mu m fusion joining groove with fine and is shorter than putting 9 mu m fusion joining groove, has reduced the fusion joining length, has reduced the subsequent process trouble of product; meanwhile, the pressing block is designed to be in a shape that one side is high and the other side is low, so that poor welding can not occur after welding of the belt fiber even if the inner diameters of the belt fiber are different during welding, and the product yield is improved.
The use method of the welding device comprises the following steps:
stripping the ends of the first and second optical fibers 61, 62, wherein the stripped end of the first optical fiber 61 is shorter than the stripped end of the second optical fiber 62;
placing the fiber core of the first optical fiber in the first connecting groove 51c, enabling the outer cladding layer of the first optical fiber to abut against the outer side wall of the first connecting groove 51c, and limiting the fiber core of the first optical fiber to move through the first support leg 52a of the pressing block;
placing the fiber core of the second optical fiber in the second connecting groove 51d, enabling the outer cladding layer of the second optical fiber to abut against the outer side wall of the second connecting groove 51d, and limiting the fiber core of the second optical fiber to move through the second support leg of the pressing block;
and setting parameters for adjusting the welding machine to perform discharge welding.
When the auxiliary leg 52c is arranged outside the first leg of the welding device, the method further comprises the following steps of assisting in fixing the first optical fiber: after the core of the first optical fiber is placed in the first connecting groove, the auxiliary leg is pressed against the first optical fiber placed on the base 51e, and the movement of the first optical fiber without the outer cladding being removed is restricted.
The method comprises the following steps: the discharge time is 25-35 s, the pre-discharge time is 0.1-0.4 s, the discharge interval is 15-25 um, the boost amount is 20-30 um, the discharge intensity is 46-54 step, and the discharge position is 280-290 doc.
The specific fusion set-up parameters and corresponding insertion loss (fusion IL should be ≦ 0.7dB) performed according to the above method are exemplified as follows:
example one:
item Parameter(s)
Time of discharge 25
Time of pre-discharge 0.1
Discharge space 15um
Amount of propulsion 20um
Intensity of discharge 54step
Location of discharge 290doc
Channel ch1 ch2 ch3 ch4
IL(dB) -0.45 -0.61 -0.59 -0.39
Example two:
item Parameter(s)
Time of discharge 28
Time of pre-discharge 0.4
Discharge space 20um
Amount of propulsion 20um
Intensity of discharge 52step
Location of discharge 285doc
Channel ch1 ch2 ch3 ch4
IL(dB) -0.32 -0.34 -0.44 -0.27
Example three:
item Parameter(s)
Time of discharge 30
Time of pre-discharge 0.3
Discharge space 20um
Amount of propulsion 25um
Intensity of discharge 51step
Location of discharge 285doc
Channel ch1 ch2 ch3 ch4
IL(dB) -0.22 -0.30 -0.22 -0.26
Example four:
item Parameter(s)
Time of discharge 33
Time of pre-discharge 0.4
Discharge space 20um
Amount of propulsion 30um
Intensity of discharge 50step
Location of discharge 285doc
Channel ch1 ch2 ch3 ch4
IL(dB) -0.34 -0.39 -0.45 -0.37
Example five:
item Parameter(s)
Time of discharge 35
Time of pre-discharge 0.2
Discharge space 25um
Amount of propulsion 30um
Intensity of discharge 46step
Location of discharge 280doc
Channel ch1 ch2 ch3 ch4
IL(dB) -0.25 -0.48 -0.52 -0.30
The utility model adopts a device for fusing the fibers with different fiber core diameters, and the device designs two fusing grooves with different lengths, thereby reducing the fusing length and improving the fixing effect on the fiber cores; the device designs the briquetting into high shape on one side and low on the other side, also can obtain better fixed effect when the different fibre cores of butt fusion internal diameter, has improved the product yield.
Under the condition of using the device, the utility model discloses improved the fixed approach to fusion process in fibre core/optic fibre, improved the parameter setting, made the device can carry out the butt fusion to many optic fibres simultaneously, strengthened the frequency of use and the efficiency of taking fine heat sealing machine, improved the production efficiency of producing different fibre core diameter area fibre (for example 3um +9um) butt fusion products for the practical popularization of different fibre core diameter area fibre (for example 3um +9um) butt fusion products. When the parameter setting is beyond the range, the optical loss of the plurality of fiber cores cannot be successfully welded at the same time or the welded fiber cores cannot reach the standard.

Claims (9)

1. An apparatus for fusion splicing ribbon fibers of different core diameters, comprising: the device comprises a display, a controller, a high-voltage source, a discharge electrode and a core adjusting device; the aligning device includes: welding a groove and pressing a block; wherein, the welding groove includes: a first connecting groove and a second connecting groove, which are characterized in that,
the length of the first connecting groove is smaller than that of the second connecting groove; the first connecting groove is used for accommodating the fiber core of the first optical fiber, the second connecting groove is used for accommodating the fiber core of the second optical fiber, and the diameter of the fiber core of the first optical fiber is larger than that of the fiber core of the second optical fiber;
the pressing block is provided with a first supporting leg and a second supporting leg, the first supporting leg and the second supporting leg are at the same height, during welding, the fiber core of the first optical fiber is placed in the first connecting groove, and the first supporting leg presses on the fiber core of the first optical fiber to limit the fiber core of the first optical fiber to move; the fiber core of the second optical fiber is arranged in the second connecting groove, and the second support leg is pressed on the fiber core of the second optical fiber to limit the fiber core of the second optical fiber to move.
2. The apparatus for fusion splicing differing core diameter ribbon fibers of claim 1 wherein the first splice groove length is 30 percent of the second splice groove length.
3. The apparatus for fusion splicing ribbons of different core diameters of claim 1 or claim 2 wherein the length of the first leg is less than or equal to the length of the first splicing groove.
4. The apparatus for fusion splicing ribbons of different core diameters as defined in claim 3 wherein said first splicing groove is fixed to said base or said first splicing groove is integrally formed with said base.
5. The apparatus for fusion splicing ribbons of different core diameters as defined in any one of claims 1 to 2 wherein said first splicing groove is fixed to said base or said first splicing groove is integrally formed with said base.
6. The apparatus according to claim 1 or 2, wherein the first leg has a bottom having a height difference with a bottom of the first leg, the height difference being equal to the thickness of the cladding layer of the first optical fiber, the sub-leg is fixed to the first leg or has an integral structure, the height difference between the sub-leg and the first leg forms a step-shaped limit, when in use, the core of the first optical fiber is placed in the first receiving groove, the first leg presses on the core of the first optical fiber to limit the movement of the core of the first optical fiber, and the sub-leg presses on the first optical fiber placed on the base to limit the movement of the first optical fiber without stripping the cladding layer.
7. The apparatus of claim 3, wherein the first leg has a bottom having a height difference with a bottom of the first leg, the height difference being equal to the thickness of the cladding of the first optical fiber, the auxiliary leg is fixed to the first leg or is an integral structure, the height difference between the auxiliary leg and the first leg forms a step-shaped limit, when in use, the core of the first optical fiber is placed in the first receiving groove, the first leg presses on the core of the first optical fiber to limit the movement of the core of the first optical fiber, and the auxiliary leg presses on the first optical fiber placed on the base to limit the movement of the first optical fiber without stripping the cladding.
8. The apparatus of claim 4, wherein the first leg has a bottom having a height difference with a bottom of the first leg, the height difference being equal to the thickness of the cladding of the first optical fiber, the auxiliary leg is fixed to the first leg or is an integral structure, the height difference between the auxiliary leg and the first leg forms a step-shaped limit, when in use, the core of the first optical fiber is placed in the first receiving groove, the first leg presses on the core of the first optical fiber to limit the movement of the core of the first optical fiber, and the auxiliary leg presses on the first optical fiber placed on the base to limit the movement of the first optical fiber without stripping the cladding.
9. The apparatus of claim 5, wherein the first leg has a bottom having a height difference with a bottom of the first leg, the height difference being equal to a thickness of the cladding of the first optical fiber, the auxiliary leg is fixed to the first leg or is an integral structure, the height difference between the auxiliary leg and the first leg forms a step-shaped limit, when in use, the core of the first optical fiber is placed in the first receiving groove, the first leg presses on the core of the first optical fiber to limit the movement of the core of the first optical fiber, and the auxiliary leg presses on the first optical fiber placed on the base to limit the movement of the first optical fiber without stripping the cladding.
CN201721030632.8U 2017-08-17 2017-08-17 To the device of different core diameter band fibre weldings Withdrawn - After Issue CN207051527U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109407214A (en) * 2017-08-17 2019-03-01 广东安捷康光通科技有限公司 To the device and method of different core diameter band fibre weldings
CN109445029A (en) * 2018-12-13 2019-03-08 中电科仪器仪表(安徽)有限公司 A kind of large core fiber high-energy discharge fusion splicing devices and method
CN110389409A (en) * 2018-04-23 2019-10-29 无锡天创光电科技有限公司 A kind of fiber array in 6 core ribbon fibre type, 32 channel
CN111679367A (en) * 2020-06-29 2020-09-18 广东电网有限责任公司电力调度控制中心 Optical fiber fusion splicing data input method, device, equipment and storage medium

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109407214A (en) * 2017-08-17 2019-03-01 广东安捷康光通科技有限公司 To the device and method of different core diameter band fibre weldings
CN109407214B (en) * 2017-08-17 2024-07-02 广东安捷康光通科技有限公司 Device and method for welding fibers with different fiber core diameters
CN110389409A (en) * 2018-04-23 2019-10-29 无锡天创光电科技有限公司 A kind of fiber array in 6 core ribbon fibre type, 32 channel
CN109445029A (en) * 2018-12-13 2019-03-08 中电科仪器仪表(安徽)有限公司 A kind of large core fiber high-energy discharge fusion splicing devices and method
CN109445029B (en) * 2018-12-13 2020-06-09 中电科仪器仪表(安徽)有限公司 High-energy discharge fusion device and method for large-core-diameter optical fiber
CN111679367A (en) * 2020-06-29 2020-09-18 广东电网有限责任公司电力调度控制中心 Optical fiber fusion splicing data input method, device, equipment and storage medium

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