CN206916623U - Bridge pad Automatic pulp making provisions for grouting - Google Patents
Bridge pad Automatic pulp making provisions for grouting Download PDFInfo
- Publication number
- CN206916623U CN206916623U CN201720509049.9U CN201720509049U CN206916623U CN 206916623 U CN206916623 U CN 206916623U CN 201720509049 U CN201720509049 U CN 201720509049U CN 206916623 U CN206916623 U CN 206916623U
- Authority
- CN
- China
- Prior art keywords
- grouting
- cement slurry
- slurry preparing
- water
- preparing barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Bridge pad Automatic pulp making provisions for grouting, it is related to a kind of concrete production mixing plant, and in particular to a kind of bridge pad Automatic pulp making provisions for grouting and manufacture craft.Three weighing sensors are uniformly arranged on the outside at the top of cement slurry preparing barrel, cement slurry preparing barrel is arranged on three columns of chassis by three weighing sensors, the crown center of cement slurry preparing barrel is provided with vertical machine, and vertical machine is connected with puddler by shaft coupling, and the bottom of puddler is provided with impeller；Distribution box is built up in the side for being arranged on cement slurry preparing barrel by support, distribution box must on be provided with control panel, electromagnetic valve, display screen, be provided with water inlet pipe on electromagnetic valve.The utility model realizes accurate measurement of the scene to bridge support grouting material, and water-cement ratio is accurate, and the stability of grind slurries quality is ensure that while improving stirring efficiency.From metering, to stirring, to grouting, all automatically controlled by system, friendly operation interface and succinct operation button, be easy to people's use that live knowledge hierarchy is relatively low；Convenient light and handy design, the movement being easy under live complex environment.
Description
Technical field
It the utility model is related to a kind of slurrying grouting equipment, and in particular to a kind of bridge pad Automatic pulp making provisions for grouting.
Background technology
High-speed railway, highway bridge support grouting be used for during various erection of precast beams base-plate and pier bearing pad stone it
Between grouting.It requires early strong after being in the milk（2h compression strength reaches more than 20MPa）, surfacing（It is required that slurries Self-leveling
It is whole）, microdilatancy, zero bleeding.Because the requirement to grouting construction is high, careless slightly just return of execute-in-place causes quality problems, from
And influence the normal use of whole bridge.The domestic research to this grouting equipment and application method at present not yet causes weight
Depending on the problem of following related be present：1st, it is simply equipped, the mixing plant that in general high-speed railway support grouting uses is all simpler
Single, often scene is stirred using an electric hand drill piece homemade puddler of connection, and agitator be also often
Scene arbitrarily looks for a suitable bucket of volume to replace, because simple and crude, the shortage control on mixing control of equipment, stirring are uneven
Even, the problems such as grind slurries quality is unqualified, is commonplace, and construction quality is difficult to ensure that.2nd, metering is inaccurate, manual site's stirring, is propping up
It is random bigger in the metering of seat grouting material and water, and the water-cement ratio of support grouting material is smaller, it is typically only 0.14~
0.18, water consumption is small to cause stirring resistance larger, and in the case where the requirement of slurrying amount is big, manual operation is relatively difficult, for ease of stirring
Mix and often arbitrarily add water to cause actual water-cement ratio bigger than normal so as to influence grind slurries quality, isolation, bleeding are produced, so as to cause intensity
The problems such as deficiency or setting time deflect away from, if finding not in time, processing will jeopardize the safety of bridge structure.3rd, the lack of standardization, matter of construction
Measure uncontrollable:The process of whole bearing slurrying grouting is entirely by manual operation, and process is difficult control, thus quality control is just more tired
Difficulty, it is difficult often that slurrying quality is traced after the completion of construction.
Because the occasion used is different, the smart machine country of bridge support grouting is no now；Bridge, highway
The material proportion of support grouting is special, it is necessary to quickly stir and use, and otherwise lumps immediately, why so more this is also
The reason for year comes out without automatic equipment, and have the requirement of rotating speed, impeller size to stir speed (S.S.) and stirring structure.
Utility model content
The defects of the purpose of this utility model is to be directed to prior art and deficiency, there is provided a kind of bridge pad Automatic pulp making
Provisions for grouting, it manually arbitrarily mixes material compared in the past, realizes essence of the scene to bridge support grouting material
Really metering, water-cement ratio accurately control, and ensure that size performance just really reaches relevant art regulatory requirements；Improve the same of stirring efficiency
When ensure that the stability of grind slurries quality；Convenient light and handy design, the movement being easy under live complex environment.
To achieve the above object, bridge pad Automatic pulp making provisions for grouting uses following technical scheme：It includes cement slurry preparing barrel
1st, feeding port 2, shaft joint 3, puddler 4, impeller 5,6, three weighing sensors 7 of vertical machine, distribution box 8, control panel 9,
Electromagnetic valve 10, water inlet pipe 11, hand-operated valve 12, discharging opening 13, chassis 14, display screen 15, feeding port 2 are arranged on cement slurry preparing barrel 1
Side, three weighing sensors 7 are uniformly arranged on the outside at the top of cement slurry preparing barrel 1, and cement slurry preparing barrel 1 is set by three weighing sensors 7
Put on three columns of chassis 14, the crown center of cement slurry preparing barrel 1 is provided with vertical machine 6, and vertical machine 6 passes through shaft coupling 3
Puddler 4 is connected with, the bottom of puddler 4 is provided with impeller 5；Distribution box 8 is built up in by support is arranged on the one of cement slurry preparing barrel 1
Side, distribution box 8 must on be provided with control panel 9, display screen 15, the side of distribution box 8 is provided with electromagnetic valve 10, on electromagnetic valve 10
It is provided with water inlet pipe 11.
Programmable logic controller (PLC) 8-1, sensor signal conversion equipment 8-2, power supply are provided with described distribution box 8
8-3, distribution system 8-4 are switched, programmable logic controller (PLC) 8-1, sensor signal conversion equipment 8-2, power switch 8-3, is matched somebody with somebody
It is electrical connection between electric system 8-4.
Scram button 9-1, start-stop button 9-2 plus water button 9-3, scram button 9- are provided with described control panel 9
1st, start-stop button 9-2 plus water button 9-3 are built up on control panel 9 successively.The utility model button is less to be easy to live knowledge
The relatively low people of level uses.
The lower front of described chassis 14 is provided with fast pulley 14-1, and the rear side of chassis 14 is provided with universal wheel 14-2.
Fast pulley and the convenient light and handy design of universal wheel, the movement being easy under live complex environment.
The outside of described control panel 9 is provided with handrail 9-4.It can facilitate user to hold handrail 9-4 to be operated,
Ensure the stability and accuracy of operation.
Bridge pad Automatic pulp making grouting application method uses following technical scheme：1st, parameter setting；Water-cement ratio is set, if
Put the grouting material quantity that this is intended that and calculate theoretical water consumption automatically after but confirming；2nd, water, charging are added for the first time；Weigh and be
System, comprising three weighing sensor zero setting, click on plus water button, electromagnetic valve 10 are opened, start to add water to reason toward in cement slurry preparing barrel 1
By water consumption, electromagnetic valve automatic 10 is closed, and now preserves first amount of water；Start-stop button 9-2 is clicked on, vertical machine 6 obtains electric
Startup optimization；It is artificial to reach about plan inventory toward being dosed in cement slurry preparing barrel 1, now preservation initial charge amount；3rd, real-time glue
Than display, first amount of water and the initial charge amount of preservation, real-time water-cement ratio is obtained；4th, water-cement ratio check, such as actual water are carried out
Glue ratio and theoretical water-cement ratio deviation≤0.01, that is, stir 1min, and this stirring terminates, if actual water-cement ratio and theoretical water-cement ratio are inclined
Poor ＞ 0.01, then showing needs increased water consumption or material quantity；5th, add water or charging again, need to such as add water again, after confirmation
Automatic watering starts, and incrementss are automatically stopped in addition；It such as need to again feed, incrementss are manually dosed to after confirmation；6th, again
Water-cement ratio is checked, checks water-cement ratio and theoretical water-cement ratio deviation≤0.01, be i.e. stirring 30S terminates, and otherwise re-executes the 5th, the
Six steps.
The utility model manually arbitrarily mixes material compared in the past, realizes scene to bridge support grouting material
Material（Water, special grouting material）Accurate measurement, water-cement ratio is accurate, ensure size performance just really reach relevant art regulatory requirements；
Compared to not having technically demanding present situation completely to stirring in the past, stirring linear velocity is carried out with angular speed according to material mixture ratio
Adaptability design, the stability of grind slurries quality is ensure that while improving stirring efficiency.From metering, to stirring, to grouting, entirely
Portion is automatically controlled by system, and automaticity is high, friendly operation interface and succinct operation button, is easy to live knowledge hierarchy
Relatively low people uses；Convenient light and handy design, the movement being easy under live complex environment.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, before creative labor is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the top view of cement slurry preparing barrel 1 in the utility model；
Fig. 3 is the structural representation of control panel 9 in the utility model.
Description of reference numerals：Cement slurry preparing barrel 1, feeding port 2, shaft joint 3, puddler 4, impeller 5, vertical machine 6, three are weighed
Sensor 7, distribution box 8, control panel 9, electromagnetic valve 10, water inlet pipe 11, hand-operated valve 12, discharging opening 13, chassis 14, display screen
15th, programmable logic controller (PLC) 8-1, sensor signal conversion equipment 8-2, power switch 8-3, distribution system 8-4, scram button
9-1, start-stop button 9-2 plus water button 9-3, handrail 9-4, fast pulley 14-1, universal wheel 14-2.
Embodiment
Referring to shown in Fig. 1-3, the bridge pad Automatic pulp making provisions for grouting of present embodiment uses following technical side
Case：It includes cement slurry preparing barrel 1, feeding port 2, shaft joint 3, puddler 4, impeller 5, vertical machine 6, three weighing sensors 7, distribution
Case 8, control panel 9, electromagnetic valve 10, water inlet pipe 11, hand-operated valve 12, discharging opening 13, chassis 14, display screen 15, feeding port 2 are set
Put in the side of cement slurry preparing barrel 1, three weighing sensors 7 are uniformly arranged on the outside at the top of cement slurry preparing barrel 1, and cement slurry preparing barrel 1 passes through three
Weighing sensor 7 is arranged on three columns of chassis 14, and the crown center of cement slurry preparing barrel 1 is provided with vertical machine 6, vertical machine
6 are connected with puddler 4 by shaft coupling 3, and the bottom of puddler 4 is provided with impeller 5；Distribution box 8 is built up in setting by support
In the side of cement slurry preparing barrel 1, distribution box 8 must on be provided with control panel 9, display screen 15, the side of distribution box 8 is provided with electromagnetic valve
10, water inlet pipe 11 is provided with electromagnetic valve 10.
Programmable logic controller (PLC) 8-1, sensor signal conversion equipment 8-2, power supply are provided with described distribution box 8
8-3, distribution system 8-4 are switched, programmable logic controller (PLC) 8-1, sensor signal conversion equipment 8-2, power switch 8-3, is matched somebody with somebody
It is electrical connection between electric system 8-4.
Scram button 9-1, start-stop button 9-2 plus water button 9-3, scram button 9- are provided with described control panel 9
1st, start-stop button 9-2 plus water button 9-3 are built up on control panel 9 successively.The utility model button is less to be easy to live knowledge
The relatively low people of level uses.
The lower front of described chassis 14 is provided with fast pulley 14-1, and the rear side of chassis 14 is provided with universal wheel 14-2.
Fast pulley and the convenient light and handy design of universal wheel, the movement being easy under live complex environment.
The outside of described control panel 9 is provided with handrail 9-4.It can facilitate user to hold handrail 9-4 to be operated,
Ensure the stability and accuracy of operation.
Bridge pad Automatic pulp making grouting application method uses following technical scheme：1st, parameter setting；Water-cement ratio is set, if
Put the grouting material quantity that this is intended that and calculate theoretical water consumption automatically after but confirming；2nd, water, charging are added for the first time；Weigh and be
System, comprising three weighing sensor zero setting, click on plus water button, electromagnetic valve 10 are opened, start to add water to reason toward in cement slurry preparing barrel 1
By water consumption, electromagnetic valve automatic 10 is closed, and now preserves first amount of water；Start-stop button 9-2 is clicked on, vertical machine 6 obtains electric
Startup optimization；It is artificial to reach about plan inventory toward being dosed in cement slurry preparing barrel 1, now preservation initial charge amount；3rd, real-time glue
Than display, first amount of water and the initial charge amount of preservation, real-time water-cement ratio is obtained；4th, water-cement ratio check, such as actual water are carried out
Glue ratio and theoretical water-cement ratio deviation≤0.01, that is, stir 1min, and this stirring terminates, if actual water-cement ratio and theoretical water-cement ratio are inclined
Poor ＞ 0.01, then showing needs increased water consumption or material quantity；5th, add water or charging again, need to such as add water again, after confirmation
Automatic watering starts, and incrementss are automatically stopped in addition；It such as need to again feed, incrementss are manually dosed to after confirmation；6th, again
Water-cement ratio is checked, checks water-cement ratio and theoretical water-cement ratio deviation≤0.01, be i.e. stirring 30S terminates, and otherwise re-executes the 5th, the
Six steps.
Specific implementation step of the utility model in practical work process is as follows：
The first step：Equipment installation prepares, and the top for the peripheral position for intending grouting bearing is placed on after equipment movement, ensures slurry
Liquid fed distance is 2~3m, connects power supply, and water inlet pipe 11 connects external water source.
Second step：Activation system, set glue when material quantity；System obtain it is electric after activation system, according to grouting material
Laboratory's proportioning test result setting water-cement ratio, such as 0.18；The material quantity of this slurry of drawing up is set, i.e., this intends the bearing added
The weight of grouting material, such as 100kg, the theoretical water consumption 18kg of this slurrying is automatically derived after confirmation.
3rd step：Automatic watering, starts automatic watering after system zero, and automatic gauge adds water to theoretical water consumption and automatic
Record data.
4th step：Manual material feeding, automatic gauge, confirm to feed intake, weighing system peeling, start vertical machine 6, it is artificial toward system
Feed intake in slurry bucket 1, can comparatively fast add at the beginning, last construction materials contract is slowly put into when putting into.After charging about reaches plan dosage, from
Dynamic record data preserves.
5th step：Water-cement ratio is shown with checking, and real-time water-cement ratio is shown according to the water consumption and material quantity that record for the first time；
Water-cement ratio check is carried out, the design requirement that setting is met such as water-cement ratio is accurate to 0.01, then in increase water consumption and increase dosage
Zero is shown as during material, after stirring 1-2min, this slurrying terminates.Shown if water-cement ratio off-design water-cement ratio 0.01 and the above
Need increased water consumption or material quantity.
6th step：Supplement plus water or charging, according to the check result of the 5th step, need to such as add water, start again after confirmation automatic
Add water cloth to put, keep being superimposed with first amount of water by automatic watering to increased water consumption and by this data after system peeling zero setting
After show real-time water-cement ratio；Such as need to feed, increased material quantity is manually put into and by data after system peeling zero setting after confirmation
Preserve to first material quantity is superimposed obtains real-time water-cement ratio.
7th step：Terminate or check again, the 6th step reach design requirement to real-time water-cement ratio after（Deviation is no more than
0.01）Then this time slurrying terminate, as water-cement ratio still deflect away from 0.01 and more than, again perform the 5th.6th step.
8th step：Grouting, the manually-operated gate 13 of the bottom of manual unlocking cement slurry preparing barrel 1, utilizes equipment and bearing bearing to be in the milk
Between discrepancy in elevation slurries automatically flow into support grouting position and Self-leveling.
The utility model manually arbitrarily mixes material compared in the past, realizes scene to bridge support grouting material
Material（Water, special grouting material）Accurate measurement, water-cement ratio is accurate, ensure size performance just really reach relevant art regulatory requirements；
Compared to not having technically demanding present situation completely to stirring in the past, stirring linear velocity is carried out with angular speed according to material mixture ratio
Adaptability design, the stability of grind slurries quality is ensure that while improving stirring efficiency.From metering, to stirring, to grouting, entirely
Portion is automatically controlled by system, and automaticity is high, friendly operation interface and succinct operation button, is easy to live knowledge hierarchy
Relatively low people uses；Convenient light and handy design, the movement being easy under live complex environment.
It is described above, only to illustrate the technical solution of the utility model and unrestricted, those of ordinary skill in the art couple
The other modifications or equivalent substitution that the technical solution of the utility model is made, without departing from technical solutions of the utility model
Spirit and scope, it all should cover among right of the present utility model.
Claims (5)
1. bridge pad Automatic pulp making provisions for grouting, it is characterised in that：It includes cement slurry preparing barrel (1), feeding port (2), shaft joint
(3), puddler (4), impeller (5), vertical machine (6), three weighing sensors (7), distribution box (8), control panel (9), electricity
Magnet valve door (10), water inlet pipe (11), hand-operated valve (12), discharging opening (13), chassis (14), display screen (15), feeding port (2) are set
In the side of cement slurry preparing barrel (1), three weighing sensors (7) are uniformly arranged on the outside at the top of cement slurry preparing barrel (1), and cement slurry preparing barrel (1) is logical
Cross three weighing sensors (7) to be arranged on three columns of chassis (14), the crown center of cement slurry preparing barrel (1) is provided with vertical electricity
Machine (6), vertical machine (6) are connected with puddler (4) by shaft coupling (3), and the bottom of puddler (4) is provided with impeller (5)；Match somebody with somebody
Electronic box (8) is built up in the side for being arranged on cement slurry preparing barrel (1) by support, and control panel (9), display are provided with distribution box (8)
Shield (15), the side of distribution box 8 is provided with electromagnetic valve (10), water inlet pipe (11) is provided with electromagnetic valve (10).
2. bridge pad Automatic pulp making provisions for grouting according to claim 1, it is characterised in that：Described distribution box (8)
Inside it is provided with programmable logic controller (PLC) (8-1), sensor signal conversion equipment (8-2), power switch (8-3), distribution system
(8-4), programmable logic controller (PLC) (8-1), sensor signal conversion equipment (8-2), power switch (8-3), distribution system (8-
4) it is electrical connection between.
3. bridge pad Automatic pulp making provisions for grouting according to claim 1, it is characterised in that：Described control panel
(9) scram button (9-1), start-stop button (9-2) plus water button (9-3), scram button (9-1), start-stop button are provided with
(9-2) plus water button (9-3) are built up on control panel (9) successively.
4. bridge pad Automatic pulp making provisions for grouting according to claim 1, it is characterised in that：Described chassis (14)
Lower front is provided with fast pulley (14-1), and universal wheel (14-2) is provided with rear side of chassis (14).
5. bridge pad Automatic pulp making provisions for grouting according to claim 1, it is characterised in that：Described control panel
(9) handrail (9-4) is provided with the outside of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720509049.9U CN206916623U (en) | 2017-05-09 | 2017-05-09 | Bridge pad Automatic pulp making provisions for grouting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720509049.9U CN206916623U (en) | 2017-05-09 | 2017-05-09 | Bridge pad Automatic pulp making provisions for grouting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206916623U true CN206916623U (en) | 2018-01-23 |
Family
ID=61307991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720509049.9U Expired - Fee Related CN206916623U (en) | 2017-05-09 | 2017-05-09 | Bridge pad Automatic pulp making provisions for grouting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206916623U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106958202A (en) * | 2017-05-09 | 2017-07-18 | 湖南聚创建筑科技有限公司 | Bridge pad Automatic pulp making provisions for grouting and application method |
| CN110965435A (en) * | 2019-11-26 | 2020-04-07 | 江苏东交智控科技集团股份有限公司 | Grouting construction equipment |
-
2017
- 2017-05-09 CN CN201720509049.9U patent/CN206916623U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106958202A (en) * | 2017-05-09 | 2017-07-18 | 湖南聚创建筑科技有限公司 | Bridge pad Automatic pulp making provisions for grouting and application method |
| CN110965435A (en) * | 2019-11-26 | 2020-04-07 | 江苏东交智控科技集团股份有限公司 | Grouting construction equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102335965B (en) | Automatic slurrying system | |
| CN206568343U (en) | A kind of concrete mixing plant concrete construction matches real-time regulating system | |
| CN206916623U (en) | Bridge pad Automatic pulp making provisions for grouting | |
| CN106638317A (en) | Intelligent large grouting equipment | |
| CN203755168U (en) | Double-circulation type automatic pulping and grouting system | |
| CN203210530U (en) | Slurry mixing system adopting all-closed automatic measurement | |
| CN107860453A (en) | Weigh and mix and stir the full-automatic stabilized with inorganic binder class material mix pot of integration | |
| CN110185025A (en) | A kind of mobile closed formula solidification soil vibration mixing apparatus | |
| CN106958202B (en) | The application method of bridge pad Automatic pulp making provisions for grouting | |
| CN207496982U (en) | A kind of filling loading device of finished cement for cement production | |
| CN205483742U (en) | Evenly prepare gather materials test device of moisture content of loess | |
| CN205926571U (en) | Automatic solidification treatment system of flying dust based on weigh | |
| CN105274993B (en) | A kind of New type agitation type grouter and its stirring means | |
| CN202428556U (en) | Colorized ultrafine powder uniform mixing production line | |
| CN207014568U (en) | A kind of shield machine synchronous grouting based on PLC controls stirs station control system | |
| CN209718195U (en) | A kind of intelligent water earth rubber sand agitator | |
| CN203231088U (en) | High-efficiency environmentally-friendly cement slurry conveying integrated control system | |
| CN204076518U (en) | A kind of concrete metering mixing plant | |
| CN206512602U (en) | Intelligent big mud jacking equipment | |
| CN212859941U (en) | Compact type environment-friendly premixed concrete preparation device for blending construction waste | |
| CN206531747U (en) | A kind of novel pavement measuring initial setting time of concrete device | |
| CN102051978A (en) | Integrated controllable prestressed duct grouting device | |
| CN205766879U (en) | The intelligent integrated formula cement mortar of cement-soil mixing pile machine is adjusted for system | |
| CN207578724U (en) | A kind of concrete proportioning device | |
| CN221187037U (en) | Cement stirring device capable of controlling mixing proportion |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180123 Termination date: 20200509 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |