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CN206785451U - A kind of closing space diesel generating set water cooled silencer - Google Patents

A kind of closing space diesel generating set water cooled silencer Download PDF

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Publication number
CN206785451U
CN206785451U CN201720355502.5U CN201720355502U CN206785451U CN 206785451 U CN206785451 U CN 206785451U CN 201720355502 U CN201720355502 U CN 201720355502U CN 206785451 U CN206785451 U CN 206785451U
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CN
China
Prior art keywords
cooling box
water cooling
muffler
generating set
closing space
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CN201720355502.5U
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Chinese (zh)
Inventor
田智会
杨飞
王洪成
洪旭
许乃强
许存显
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Shanghai Cooltech Power Co Ltd
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Shanghai Cooltech Power Co Ltd
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Abstract

The utility model discloses a kind of closing space diesel generating set water cooled silencer, including mounting base, water cooling box and muffler body, the water cooling box to be arranged on the mounting base;The outside wall surface of the water cooling box is coated with water cooling box thermal insulation layer;The outer wrap of the water cooling box thermal insulation layer has water cooling box aluminium foil layer;The muffler body is arranged in the water cooling box;The outside wall surface of the muffler body is coated with muffler thermal insulation layer;The outer wrap of the muffler thermal insulation layer has muffler aluminium foil layer.Closing space of the present utility model diesel generating set water cooled silencer; high temperature muffler distributes to the heat of closing space when having cut off engine work; avoid the shortcomings of the causing the decline of generating set load capacity or high temperature protection to be shut down because thermal accumlation is difficult to shed; generating set is set well to run on closing space, so as to significantly suppress to provide condition to generating set noise.

Description

A kind of closing space diesel generating set water cooled silencer
Technical field
It the utility model is related to a kind of closing space diesel generating set water cooled silencer.
Background technology
The work noise of diesel generating set is a kind of serious environomental pollution source, endangers pole to the physical and mental health of people Greatly, but because the advantages of diesel generating set is intrinsic, is still applied to all trades and professions more and more widely.With people's environmental consciousness Generally improve, diesel generating set user is to environmentally friendly requirement also more and more higher, the mute type machine of low-noise environment protection function admirable The group market demand is increasing always, but due to diesel generating set design feature, this bulk noise is larger, how to realize great drop It is always the problem for perplexing diesel generating set industry that the amount of making an uproar, which reaches user's acceptable noise requirements,.
Diesel-driven generator can produce very big heat and noise when working, according to the operation principle of fuel engine power generation unit, The generation of its noise is extremely complex.Divide from Producing reason and position, the noise of fuel engine power generation unit can include following Several parts:
(1) smoke evacuation noise;(2) mechanical noise;(3) combustion noise;(4) cooling fan and exhaust noise;(5) air intake is made an uproar Sound;(6) generator noise;(7) other noises.
Diesel engine unit noise is the complicated sound source being made up of a variety of sound sources.Mainly comprising aerodynamic noise, surface Radiated noise and electromagnetic noise.For the noise of diesel generating set especially based on exhaust noise, noise is in obvious low frequency.Making an uproar In the case that sound source can not reduce, sound insulation, sound absorption and the comprehensive regulation eliminated the noise can be taken the diesel generating set as needed. The method for reducing noise is a lot, and most general designs a high-performance unit acoustic hood and high performance exhaust silencer, with Reduce mechanical noise and exhaust noise;Vibration reducing measure is taken, vibration is reduced, to reduce the production of solid sonic propagation and regenerated noise It is raw.
But concurrently, need constantly to carry out during diesel generating set normal operation fresh air exchange for radiating and Burning, body, smoke evacuation system, high speed rotary grinding position, generator windings etc. all can produce big calorimetric, it is necessary to logical during work Wind radiates, therefore not only to consider the reduction of noise during acoustic hood design, but also to consider air intake, air discharging and radiating etc., and noise reduction will Ask closed with protecting that enough to enter both exhaust areas be conflicting.If reducing noise, sound insulation cover opening will be smaller, But opening is too small, and diesel generating set combustion air and ventilation and heat can not meet again, opening is too big, and noise can leak again. Acoustic hood will consider two aspects of this contradiction when designing.
Using the Jing Yin box structure of totally enclosed type so that unit noise is at utmost isolated with the external world, but need balanced consideration unit Radiating and ventilation, using full water cooling radiating mode, can make that dress hole need not be opened on casing, to greatest extent ensure noise suppression System, while fully dissipated because cooling water circulation flows heat in guard box body, ensureing unit appropriate working temperature condition Maximum noise control can be achieved down.
Exhaust noise in aerodynamic noise caused by diesel engine work is the most prominent, turns into pollution from environmental noise One of principal element.It is to use exhaust silencer to reduce exhaust noise most efficient method.
Silencer can be divided into dissipative muffler, reactive muffler and impedance muffler by its operation principle.It is resistive to disappear Sound-absorbing material come abating noises, is fixed on the inner-walls of duct of airflow or by certain way by sound device mainly with sound-absorbing material Arrangement in the duct, when sound wave enters silencer, most of acoustic energy is absorbed, play noise elimination act on, dissipative muffler it is excellent Point is to be eliminated the noise in the range of wider medium-high frequency, especially there is prominent noise elimination effect to high frequency sound wave.Shortcoming is in high-temperature water Steam and there is service life in the gas of corrosion function shorter to sound-absorbing material.It is generally used for family, office's air conditioner;Greatly Type wind-tunnel, jet engine test cell etc..Reactive muffler is also known as acoustic filter, and it is divided into resonant, expansion chamber again It is several with interference formula etc..Simplest expansion chamber is that one section of larger extra heavy pipe in section is connect on gas channel pipe, but its terminal It is tubule, the section button length of regulation expansion chambers (big pipe) is to change the reflection of sound wave and interference performance, so as to change sound deadening capacity With maximum frequency of noise elimination.It is with dissipative muffler difference without placing sound-absorbing material, reactive muffler it is excellent Point is simple in construction, the resistance to gas pickling of high temperature resistant, there is good low frequency acoustic attenuation performance, is mainly used in engine and other pistons hair The air inlet of motivation and exhaust outlet.
Waste gas in diesel generating set after each cylinder operation of engine is sent to blast pipe and silencer, then drains into air In.Silencer is approached with exhaust gas temperature because of metal material conduction of heat hull-skin temperature when diesel engine works, and about 500 Degree, is very strong thermal source within the enclosed space, can cause closing space thermal accumlation if do not handled, temperature is stepped up, most Cause generating set can not normal work eventually.
Utility model content
The purpose of this utility model is the defects of overcoming prior art, there is provided a kind of closing space diesel generating set water Cold type muffler, high temperature muffler distributes to the heat of closing space when having cut off engine work, avoids because heat accumulates Tired the shortcomings of the causing the decline of generating set load capacity or high temperature protection to be shut down that be difficult to shed, generating set is set well to run on Closing space, so as to significantly suppress to provide condition to generating set noise.
Realizing the technical scheme of above-mentioned purpose is:A kind of closing space diesel generating set water cooled silencer, including Mounting base, water cooling box and muffler body, wherein:
The water cooling box is arranged on the mounting base;
The outside wall surface of the water cooling box is coated with water cooling box thermal insulation layer;The outer wrap of the water cooling box thermal insulation layer has water cooling Case aluminium foil layer;
The muffler body is arranged in the water cooling box;
The outside wall surface of the muffler body is coated with muffler thermal insulation layer;The outer wrap of the muffler thermal insulation layer has Muffler aluminium foil layer;
Temperature sensor mounting seat is provided with the top of the water cooling box;
The bottom of the water cooling box is provided with sewage draining exit;
The inside of the water cooling box is provided with polylith eliminator plate.
A kind of above-mentioned closing space diesel generating set water cooled silencer, wherein, the top of the water cooling box is set It is equipped with water inlet and air inlet;The bottom of the water cooling box is provided with delivery port and exhaust outlet.
A kind of above-mentioned closing space diesel generating set water cooled silencer, wherein, the muffler aluminium foil layer Thickness is 0.5mm.
A kind of above-mentioned closing space diesel generating set water cooled silencer, wherein, the muffler body uses Reactive muffler.
Closing space of the present utility model diesel generating set water cooled silencer, high temperature when having cut off engine work Muffler distributes to the heat of closing space, avoids and causes generating set load capacity to decline because thermal accumlation is difficult to shed Or the shortcomings of high temperature protection shutdown, generating set is well run on closing space, so as to generating set noise significantly Suppression provides condition.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of closing space diesel generating set water cooled silencer of the present utility model;
Fig. 2 is the front view of closing space diesel generating set water cooled silencer of the present utility model;
Fig. 3 is Fig. 2 A-A to sectional view.
Embodiment
In order that those skilled in the art are better understood when the technical solution of the utility model, with reference to attached Its embodiment is described in detail figure:
Refer to Fig. 1, Fig. 2 and Fig. 3, most preferred embodiment of the present utility model, a kind of closing space diesel generating set Water cooled silencer, including mounting base 9, water cooling box 3 and muffler body 6.
Water cooling box 3 is arranged on mounting base 9;The outside wall surface of water cooling box 3 is coated with water cooling box thermal insulation layer 1;Water cooling box every The outer wrap of thermosphere 1 has water cooling box aluminium foil layer 2;Muffler body 6 is arranged in water cooling box 3;The outside wall surface of muffler body 6 It is coated with muffler thermal insulation layer 4;The outer wrap of muffler thermal insulation layer 4 has muffler aluminium foil layer 5, the thickness of muffler aluminium foil layer 5 Spend for 0.5mm.
The top of water cooling box 3 is provided with temperature sensor mounting seat 14, and cooling water is monitored for mounting temperature sensor Temperature.
The bottom of water cooling box 3 is provided with sewage draining exit 8, discharges the things such as acrobatics during for cleaning inside water tank;
The inside of water cooling box 3 is provided with polylith eliminator plate 7, for making current be flowed in " Z " font, current is sufficiently flowed through The muffler surface of processing is coated, takes away the heat of dissipation.
The top of water cooling box 3 is provided with water inlet 13 and air inlet 12;The bottom of water cooling box 3 is provided with delivery port 10 and row Gas port 11.
Closing space of the present utility model diesel generating set water cooled silencer, in processing, muffler body 6 Surface coating has muffler thermal insulation layer 4 made of heat-insulating material, after causing when being spent for reducing 500 to a large amount of radiatings of cooling water more Stage motor radiator power volume is excessive, and the outside of muffler thermal insulation layer 4 integrally wraps up processing with 0.5mm thick aluminum foils and forms noise reduction Device aluminium foil layer 5, prevent the aging of muffler thermal insulation layer 4 from blocking cooling water channel after coming off.Muffler body 6 after looping is placed in water cooling It is in the body of case 3 and integrally welded.It need not be cooled down to muffler body 6 and completely, simply encapsulate relative insulation pair with water jacket Space heat elimination in silencing case, cut off heat dissipation path.
When generating set works, engine smoke discharging is discharged after being collected by air inlet 12 into muffler from exhaust outlet 11, is arranged The outlet of gas port 11 is connected for flange, and accessible smoke pipe is guided into outside closing space.
During work, cooling water enters the cavity of water cooling box 3 from water inlet 13, by the surface of the muffler body 6 after cladding Heat is taken out of by flow of cooling water.
To avoid the surface of water cooling box 3 from having water made of heat-insulating material to closing space internal heat dissipating, the Surface coating of water cooling box 3 Ice chest thermal insulation layer 1, it is whole with thin aluminium foil to closing space internal heat dissipating, the outside of water cooling box thermal insulation layer 1 for isolating the surface of water cooling box 3 Body parcel processing forms water cooling box aluminium foil layer 2, prevents that the aging of water cooling box thermal insulation layer 1 from coming off and increasing aesthetics.
In summary, closing space of the present utility model diesel generating set water cooled silencer, has cut off engine High temperature muffler distributes to the heat of closing space during work, avoids because thermal accumlation is difficult to shed and causes generating set band The shortcomings of loading capability declines or high temperature protection is shut down, makes generating set well to run on closing space, so as to generating set Noise significantly suppresses to provide condition.
Those of ordinary skill in the art is it should be appreciated that the embodiment of the above is intended merely to illustrate that this practicality is new Type, and be not used as to restriction of the present utility model, as long as in spirit of the present utility model, to described above Change, the modification of embodiment will all fall in Claims scope of the present utility model.

Claims (4)

  1. A kind of 1. closing space diesel generating set water cooled silencer, it is characterised in that including mounting base, water cooling box and Muffler body, wherein:
    The water cooling box is arranged on the mounting base;
    The outside wall surface of the water cooling box is coated with water cooling box thermal insulation layer;The outer wrap of the water cooling box thermal insulation layer has water cooling box aluminium Layers of foil;
    The muffler body is arranged in the water cooling box;
    The outside wall surface of the muffler body is coated with muffler thermal insulation layer;The outer wrap of the muffler thermal insulation layer has noise reduction Device aluminium foil layer;
    Temperature sensor mounting seat is provided with the top of the water cooling box;
    The bottom of the water cooling box is provided with sewage draining exit;
    The inside of the water cooling box is provided with polylith eliminator plate.
  2. A kind of 2. closing space diesel generating set water cooled silencer according to claim 1, it is characterised in that institute The top for stating water cooling box is provided with water inlet and air inlet;The bottom of the water cooling box is provided with delivery port and exhaust outlet.
  3. A kind of 3. closing space diesel generating set water cooled silencer according to claim 1, it is characterised in that institute The thickness for stating muffler aluminium foil layer is 0.5mm.
  4. A kind of 4. closing space diesel generating set water cooled silencer according to claim 1, it is characterised in that institute State muffler body and use reactive muffler.
CN201720355502.5U 2017-03-31 2017-03-31 A kind of closing space diesel generating set water cooled silencer Active CN206785451U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720355502.5U CN206785451U (en) 2017-03-31 2017-03-31 A kind of closing space diesel generating set water cooled silencer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720355502.5U CN206785451U (en) 2017-03-31 2017-03-31 A kind of closing space diesel generating set water cooled silencer

Publications (1)

Publication Number Publication Date
CN206785451U true CN206785451U (en) 2017-12-22

Family

ID=60707128

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720355502.5U Active CN206785451U (en) 2017-03-31 2017-03-31 A kind of closing space diesel generating set water cooled silencer

Country Status (1)

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CN (1) CN206785451U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108590810A (en) * 2018-06-02 2018-09-28 无锡固友动力机械有限公司 Water cooling noise reduction cooling, silencing device
CN109209590A (en) * 2018-09-21 2019-01-15 上海盼得电气科技有限公司 A kind of diesel generating set water-cooled jacketed muffle device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108590810A (en) * 2018-06-02 2018-09-28 无锡固友动力机械有限公司 Water cooling noise reduction cooling, silencing device
CN108590810B (en) * 2018-06-02 2024-05-10 无锡固友动力科技有限公司 Water-cooling noise-reducing cooling silencer
CN109209590A (en) * 2018-09-21 2019-01-15 上海盼得电气科技有限公司 A kind of diesel generating set water-cooled jacketed muffle device

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