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CN206502756U - A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer - Google Patents

A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer Download PDF

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Publication number
CN206502756U
CN206502756U CN201621079720.2U CN201621079720U CN206502756U CN 206502756 U CN206502756 U CN 206502756U CN 201621079720 U CN201621079720 U CN 201621079720U CN 206502756 U CN206502756 U CN 206502756U
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CN
China
Prior art keywords
cooking
anaerobic fermentation
fermentation tank
rubbish
organic fertilizer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621079720.2U
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Chinese (zh)
Inventor
李琛
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Shaanxi University of Technology
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Shaanxi University of Technology
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Priority to CN201621079720.2U priority Critical patent/CN206502756U/en
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Publication of CN206502756U publication Critical patent/CN206502756U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The utility model discloses a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer, including sludge bucket, rubbish from cooking bucket, blending bunker, broken flywheel knife, flapper, feed pipe, anaerobic fermentation tank, dasher, sensor assembly, heat exchange sleeve, porous barrier, discharging opening, discharge outlet, blast pipe, comminutor, crawler belt, dryer, methane collection device, air purifier, blow-down pipe.Compared with prior art, the utility model carries out anaerobic fermentation after being mixed after kitchen waste crushing with excess sludge of municipal sewage plant in anaerobic fermentation tank, methane collection produced by fermentation is utilized, solid residue production organic fertilizer after fermentation, the device has simple in construction, stable and reliable operation, system sealing is good, the characteristics of safe.

Description

A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer
Technical field
The utility model is related to a kind of solid waste treatment device, and category field of solid waste resource utilization field is especially related to And a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer.
Background technology
Excess sludge is a kind of accessory substance produced during Wastewater Treated by Activated Sludge Process sanitary sewage, and its yield is big, aqueous Rate is high, and recycling is difficult, and the especially increase of the quickening of urbanization process, per capita water consumption in recent years, sanitary sewage enters The significantly lifting of field handling rate, makes the yield of excess sludge of municipal sewage plant increase sharply, excess sludge has become One important sources of municipal solid wastes, are the important components of garbage-surrounded city, different from other solid waste, Due to containing substantial amounts of organic matter, animals and plants in excess sludge(Microorganism)Residuum, cellulosic, heavy metal etc., if can not obtain To deal carefully with, ecological environment will certainly be caused to seriously endanger, meanwhile, because containing substantial amounts of moisture, transport in excess sludge Transfer is very difficult, therefore, and the processing of excess sludge has its unique requirement, it is necessary to which processing nearby is, it is necessary to carry out stabilization as early as possible Change, it is innoxious, preferably recycling treatment.The method of disposal of typical city domestic sewage excess sludge mainly has recycling (Such as prepare building materials, roadbed material etc.), energy(Such as oil-producing, aerogenesis, burning electricity generation, extraction protein), land use (Such as compost, soil improvement etc.), landfill etc..
Rubbish from cooking refers to that resident's daily life and food processing, catering service, unit such as are served the meals at the rubbish produced in activity Rubbish, including no dish leaf, leftovers, leftovers, pericarp, eggshell, tea grounds, bone etc. are abandoned, its main source is family kitchen, meal The Room, restaurant, dining room, market and other industries relevant with food processing.It is high with moisture content, it is perishable, more than nutriment Feature, if reasonably can not be handled and be disposed, will cause harm to human settlement and health.In recent years, due to Expanding economy, the improvement of people's living standards, catering industry is developed on an unprecedented scale, and rubbish from cooking yield is greatly increased, meet the tendency of and Raw, substantial amounts of kitchen waste disposer is produced therewith, and kitchen waste disposer in the market mainly has two kinds, Yi Zhongshi Kitchen waste crushing heel row is entered into city planting ductwork, this kitchen refuse processing apparatus is commonly used for the processing of family expenses rubbish from cooking;Separately One kind is box anaerobic composting processing refuse disposal installation, is generally adapted the processing of large-scale rubbish from cooking, is usually used in large-scale Dining room, dining room, hotel.The principle of first kind kitchen waste disposer processing rubbish from cooking is after rubbish from cooking is handled, big Sewer pipe is discharged under the flushing for measuring water, and this method does not handle rubbish from cooking fundamentally, but by the rubbish from cooking of solid Municipal sewage plant is transported to through city planting ductwork after crushing, such processing method has substantial amounts of potential hazard, such as The waste of great lot of water resources, the increase of sewage treatment plant's treating capacity, the raising of sewage treatment plant's water pollution load, city planting ductwork Lifting of deposition and congestion, sewage network capital construction cost and maintenance cost etc..The handling principle of Equations of The Second Kind rubbish from cooking is, by kitchen After remaining rubbish is crushed, rubbish from cooking anaerobic fermentation is made in suitable environmental conditions, makes kitchen waste reduction, such food waste rubbish The operation stability of rubbish processor has much room for improvement, simultaneously because can produce methane and hydrogen sulfide gas in anaerobic fermentation process, easily Dining room, dining room, hotel's air is caused peculiar smell occur.
Utility model content
The purpose of this utility model is that to solve the money of existing city domestic sewage excess sludge and rubbish from cooking The problem of in terms of sourceization and a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer is provided.
The utility model is achieved through the following technical solutions above-mentioned purpose:A kind of excess sludge mixture rubbish from cooking produces first The device of alkane organic fertilizer, including 10 sludge buckets, 11 rubbish from cooking buckets, 12 blending bunkers, 13 broken flywheel knives, 14 flappers, 15 enter Expects pipe, 2 anaerobic fermentation tanks, 21 dashers, 22 sensor assemblies, 23 heat exchange sleeves, 24 porous barriers, 25 discharging openings, 26 Discharge outlet, 27 blast pipes, 3 comminutors, 30 crawler belts, 4 dryers, 5 methane collection devices, 6 air purifiers, 60 blow-down pipes.
Further, the center of described blending bunker 12 is provided with broken flywheel knife 13.
Further, described flapper 13 is Weight type flapper.
Further, described anaerobic fermentation tank about 2 between two end sockets and tank body using flange connect, it is easy to disassemble and Safeguard, anaerobic fermentation tank 2 is provided with described dasher 21 in center vertically, top is provided with described blast pipe 27, top inner wall face is provided with described sensor assembly 22, and middle and lower part is provided with porous barrier 24, and bottom is provided with described draining Pipe 26.
Further, described sensor assembly 22 comprises at least temperature sensor, pressure sensor, pH sensors and liquid Face sensor.
Further, hot water or cold water are passed through in described heat exchange sleeve 23, the temperature in anaerobic fermentation tank 2 is kept 48 ~58℃。
Further, described comminutor 3 is preferably pan-type pelletizer.
Further, described dryer 4 is preferably tray drier.
Described sludge bucket 10, rubbish from cooking bucket 11 are connected to blending bunker 12 by pipeline, and are connected using flange seal Connect, the described bottom of blending bunker 12 is provided with described flapper 14, described flapper 14 by described feed pipe 15 with Described anaerobic fermentation tank 2 is connected, and by flange seal, described anaerobic fermentation tank 2 is pot type device, and outside wall surface is coated with Described heat exchange sleeve 23, the described axial centre position of anaerobic fermentation tank 2 is provided with described dasher 21, described The top drilling of anaerobic fermentation tank 2 is simultaneously provided with blast pipe 27, and the top inner wall face of described anaerobic fermentation tank 2 is provided with described Sensor assembly 22, the described middle and lower part of anaerobic fermentation tank 2 is welded with porous barrier 24 obtained by stainless steel plate perforate;It is described The bottom of anaerobic fermentation tank 2 be provided with described discharge outlet 26;The side wall of described anaerobic fermentation tank 2, it is described it is porous every The top of plate 24 is provided with described discharging opening 25;Described discharging opening 25 passes through pipeline communication with described comminutor 3;Described Comminutor 3 is connected with described dryer 4 by crawler belt 30;Described anaerobic fermentation tank 2 passes through with described methane collection device 5 Described blast pipe 27 is connected, and the described end of methane collection device 5 is connected to described air purifier 6, described air cleaning Device 6 is provided with blow-down pipe 60.Between each device in system and each device and pipeline enclosure are connected using flange seal.
The beneficial effects of the utility model are:The utility model is a kind of excess sludge mixture rubbish from cooking methane phase system The device of organic fertilizer, compared with prior art, the utility model will be remaining dirty with municipal sewage plant after kitchen waste crushing Mud is mixed, and when temperature and pressure is suitable, anaerobic bacteria and amphimicrobe remain the rubbish from cooking after crushing and municipal sewage plant Remaining sludge is hydrolyzed, and the larger molecular organicses in solid waste is converted into soluble small molecule organic monomer, these are molten The organic matter of solution property continues fermentation under microbial action, generates hydrogen, formic acid, heavy carbonate, acetonate, ethanol and all kinds of Volatile lower aliphatic acid, next, simple organic is converted into acetic acid and hydrogen in the presence of hydrogen-producing acetogenic bacteria, weight Carbonate is converted into acetic acid, finally, in the presence of methanogen, and acetic acid, hydrogen, carbon dioxide conversion are methane, after hydrolysis Solid residue can be prepared as Agricultural organic fertilizer.The device is to realize the recycling of solid waste, and by municipal sewage The organic pollution that there is potential threat in reason plant excess sludge to environment is converted for the energy, the solid clinker conversion after hydrolysis For Agricultural organic fertilizer, simply, stable and reliable operation, system sealing is good, safe for the apparatus structure.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 blending bunker structural representations.
Fig. 3 is flapper structural representation.
In Fig. 1 ~ 3:10- sludge buckets, 11- rubbishes from cooking bucket, 12- blending bunkers, 13- crush flywheel knife, 14- flappers, 15- and entered Expects pipe, 2- anaerobic fermentation tanks, 21- dashers, 22- sensor assemblies, 23- heat exchange sleeves, 24- porous barriers, 25- dischargings Mouth, 26- discharge outlet, 27- blast pipes, 3- comminutors, 30- crawler belts, 4- dryers, 5- methane collections device, 6- air purifiers, 60- blow-down pipes.
Embodiment
1 ~ 3 the utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in Fig. 1 ~ 3:The utility model include sludge bucket 10, rubbish from cooking bucket 11, blending bunker 12, broken flywheel knife 13, Flapper 14, feed pipe 15, anaerobic fermentation tank 2, dasher 21, sensor assembly 22, heat exchange sleeve 23, porous barrier 24th, discharging opening 25, discharge outlet 26, blast pipe 27, comminutor 3, crawler belt 30, dryer 4, methane collection device 5, air purifier 6, Blow-down pipe 60.
As shown in Fig. 1 ~ 3:Sludge after sludge from wastewater treatment plant evaporation plant preliminary hydro-extraction is delivered to sludge bucket 10 Stand-by, it is stand-by that rubbish from cooking is delivered to rubbish from cooking bucket 11, when equipment is run, sludge and rubbish from cooking bucket in sludge bucket 10 Rubbish from cooking in 11 enters in blending bunker 12 to be crushed through broken flywheel knife 13, when being mixed into enough excess sludge and kitchen in blending bunker After remaining rubbish, the counterweight 1 of flapper 14 is moved up, and flap is opened, and well mixed excess sludge and rubbish from cooking enter lock In gas device 14, flap closing, counterweight 2 is moved up, and the lower turnover panel of flapper 14 is opened, well mixed excess sludge and food waste Rubbish enters in anaerobic fermentation tank 2 through feed pipe 15, is further mixed after being stirred through dasher 21, mixed remaining dirty Mud and rubbish from cooking mixture are scattered on porous barrier 24, and separation of solid and liquid is tentatively carried out by gravity on porous barrier 24, Gu Phase mixture carries out anaerobic fermentation in the presence of anaerobic bacteria, and liquid phase penetrates the bottom that porous barrier 24 enters anaerobic fermentation tank 2, When liquid level reach a certain height, the discharge outlet 26 of the bottom of anaerobic fermentation tank 2 is opened, and liquid phase is discharged and is recycled to wastewater treatment ring Section is handled, and the temperature conditionss required for anaerobic fermentation are provided by the heat-exchange medium in heat-exchange tube 23, work as anaerobic fermentation When temperature, pressure, pH value are adapted to anaerobic bacteria and simultaneous oxygen bacterium breeding in tank 2, anaerobic bacteria and simultaneous oxygen bacterium decompose excess sludge and food waste Larger molecular organicses in solid waste are converted into soluble small molecule organic monomer, these are molten by the organic matter in rubbish The organic matter of solution property continues fermentation under microbial action, generates hydrogen, formic acid, heavy carbonate, acetonate, ethanol and all kinds of Volatile lower aliphatic acid, next, simple organic is converted into acetic acid and hydrogen in the presence of hydrogen-producing acetogenic bacteria, weight Carbonate is converted into acetic acid, finally, in the presence of methanogen, and acetic acid, hydrogen, carbon dioxide conversion are methane, produced Methane gas through blast pipe 27 be discharged into methane collection device 5 carry out methane gas collection, other non-methane gases are then Discharge, is discharged, the temperature, pH value and pressure in anaerobic fermentation tank 2 are by sensor after being purified through air purifier 6 by blow-down pipe 60 The monitoring of module 22 is obtained, and controls the reaction in anaerobic fermentation tank 2 according to monitoring result, after the completion of anaerobic fermentation process, Gu Phase mixture is that the clinker of anaerobic fermentation turns into the raw material for preparing organic fertilizer, and discharging opening 25 is opened, and the clinker of anaerobic fermentation is through pipe Road, which is delivered in comminutor 3, carries out fertilizer granulation, and the organic fertilizer obtained by granulation is delivered in dryer 4 through crawler belt 30 to be dried Dry, pack afterwards is sold.

Claims (7)

1. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer, it is characterised in that:Including:Sludge bucket (10), rubbish from cooking bucket(11), blending bunker(12), broken flywheel knife(13), flapper(14), feed pipe(15), anaerobic fermentation tank (2), dasher(21), sensor assembly(22), heat exchange sleeve(23), porous barrier(24), discharging opening(25), discharge outlet (26), blast pipe(27), comminutor(3), crawler belt(30), dryer(4), methane collection device(5), air purifier(6), emptying Pipe(60);Sludge bucket(10), rubbish from cooking bucket(11)Blending bunker is connected to by pipeline(12), and connected using flange seal Connect, blending bunker(12)Bottom is provided with flapper(14), flapper(14)Pass through feed pipe(15)With anaerobic fermentation tank(2)Even It is logical, and pass through flange seal;Anaerobic fermentation tank(2)For pot type device, outside wall surface is coated with heat exchange sleeve(23), anaerobic fermentation tank (2)Connected up and down between two end sockets and tank body using flange, anaerobic fermentation tank(2)Axial centre position is provided with dasher (21), anaerobic fermentation tank(2)Top drilling and blast pipe is installed(27), anaerobic fermentation tank(2)Top inner wall face install There is sensor assembly(22), anaerobic fermentation tank(2)Middle and lower part is welded with porous barrier obtained by stainless steel plate perforate(24), anaerobism Fermentation tank(2)Bottom is provided with discharge outlet(26), anaerobic fermentation tank(2)Side wall, in porous barrier(24)Top be provided with out Material mouth(25);Discharging opening(25)With comminutor(3)Pass through pipeline communication, comminutor(3)With dryer(4)Pass through crawler belt(30)Even It is logical, anaerobic fermentation tank(2)With methane collection device(5)Pass through blast pipe(27)Connection, methane collection device(5)It is net that end is connected to air Change device(6), air purifier(6)It is provided with blow-down pipe(60), between each device in system and each device is used with pipeline enclosure Flange seal is connected.
2. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:Described blending bunker center is provided with described broken flywheel knife.
3. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:Described flapper is Weight type flapper.
4. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:Described sensor assembly comprises at least temperature sensor, pressure sensor, pH sensors and liquid level sensor.
5. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:The temperature in hot water or cold water, the described anaerobic fermentation tank of holding is passed through in described heat exchange sleeve at 48 ~ 58 DEG C.
6. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:Described comminutor is preferably pan-type pelletizer.
7. a kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer according to claim 1, its feature It is:Described dryer is preferably tray drier.
CN201621079720.2U 2016-09-27 2016-09-27 A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer Expired - Fee Related CN206502756U (en)

Priority Applications (1)

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CN201621079720.2U CN206502756U (en) 2016-09-27 2016-09-27 A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer

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Application Number Priority Date Filing Date Title
CN201621079720.2U CN206502756U (en) 2016-09-27 2016-09-27 A kind of device of excess sludge mixture rubbish from cooking methane phase organic fertilizer

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056552A (en) * 2017-06-10 2017-08-18 陕西理工学院 A kind of utilization excess sludge and agriculture and forestry organic waste material prepare the device of fertilizer
CN108018206A (en) * 2017-12-18 2018-05-11 四川万兆羊机电科技有限公司 A kind of fermentation system based on ultrasonic wave
CN110818214A (en) * 2019-11-11 2020-02-21 大连理工大学 High solid kitchen garbage of content and city excess sludge co-fermentation device are reinforceed to charcoal
CN117383972A (en) * 2022-12-29 2024-01-12 刘明 Easy-to-ferment household garbage accumulation equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056552A (en) * 2017-06-10 2017-08-18 陕西理工学院 A kind of utilization excess sludge and agriculture and forestry organic waste material prepare the device of fertilizer
CN108018206A (en) * 2017-12-18 2018-05-11 四川万兆羊机电科技有限公司 A kind of fermentation system based on ultrasonic wave
CN110818214A (en) * 2019-11-11 2020-02-21 大连理工大学 High solid kitchen garbage of content and city excess sludge co-fermentation device are reinforceed to charcoal
CN117383972A (en) * 2022-12-29 2024-01-12 刘明 Easy-to-ferment household garbage accumulation equipment

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170919

Termination date: 20180927

CF01 Termination of patent right due to non-payment of annual fee