CN206475555U - Aluminum plate coating device - Google Patents
Aluminum plate coating device Download PDFInfo
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- CN206475555U CN206475555U CN201720034133.XU CN201720034133U CN206475555U CN 206475555 U CN206475555 U CN 206475555U CN 201720034133 U CN201720034133 U CN 201720034133U CN 206475555 U CN206475555 U CN 206475555U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 67
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 67
- 238000000576 coating method Methods 0.000 title description 14
- 239000011248 coating agent Substances 0.000 title description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 67
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 230000001154 acute effect Effects 0.000 claims abstract description 6
- 230000001360 synchronised effect Effects 0.000 claims abstract 2
- 239000004411 aluminium Substances 0.000 claims 9
- 238000000034 method Methods 0.000 abstract description 9
- 210000002489 tectorial membrane Anatomy 0.000 abstract 6
- 239000010408 film Substances 0.000 description 43
- 238000003475 lamination Methods 0.000 description 29
- 238000010030 laminating Methods 0.000 description 16
- 230000000694 effects Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 239000013039 cover film Substances 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及铝板材贴膜设备领域,尤指一种铝板覆膜装置。The utility model relates to the field of film laminating equipment for aluminum plates, in particular to an aluminum plate film laminating device.
背景技术Background technique
铝板材是工业上常用的材料,为了使铝板表面更加平滑光亮,提高加工物的光泽、美观和牢度,延长加工物的使用寿命,实现铝板表面防水、防污、耐磨、耐化学腐蚀等保护功能,在加工过程中都会对铝板的表面进行覆膜,即将薄膜粘覆或贴覆在加工物的表面。Aluminum plate is a commonly used material in industry. In order to make the surface of aluminum plate smoother and brighter, improve the gloss, beauty and fastness of the processed product, prolong the service life of the processed product, and realize the waterproof, anti-fouling, wear-resistant and chemical corrosion resistance of the aluminum plate surface. The protective function, the surface of the aluminum plate will be coated during the processing, that is, the film will be glued or pasted on the surface of the processed object.
现有的覆膜装置在覆膜的过程中,存在以下缺点:The existing film covering device has the following disadvantages in the film covering process:
1.对覆膜进行加热时,都是将覆膜后的板材送至加热室进行空间加热,不是对薄膜进行直接加热,加热效果差,使得覆膜质量差;1. When heating the coating, the coated board is sent to the heating room for space heating, instead of directly heating the film, the heating effect is poor, resulting in poor coating quality;
2.压膜辊对覆膜后的铝片进行压合时,通常都是与铝板输送方向垂直(如图1所示,箭头为铝板输送方向),经研究分析,这种压膜辊与铝板间的设置角度使得压膜时薄膜与铝板贴合处的气泡不容易排出,影响覆膜质量。2. When the laminating roller presses the coated aluminum sheet, it is usually perpendicular to the conveying direction of the aluminum sheet (as shown in Figure 1, the arrow is the conveying direction of the aluminum sheet). After research and analysis, this laminating roller and the aluminum sheet The setting angle between them makes it difficult for the air bubbles at the joint between the film and the aluminum plate to be discharged during lamination, which affects the quality of the film.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种铝板覆膜装置,可实现对铝板覆膜过程中直接接触加热,提高加热效果,同时有效将覆膜时产生的气泡排出,提高覆膜质量。In order to solve the above problems, the utility model provides an aluminum plate coating device, which can realize direct contact heating during the coating process of the aluminum plate, improve the heating effect, and effectively discharge the air bubbles generated during the coating process to improve the coating quality.
为实现上述目的,本实用新型采用的技术方案是:一种铝板覆膜装置,包括覆膜机架,覆膜机架内沿覆膜机架延伸方向依序设置有第一导向辊、两薄膜辊、两覆膜辊、两加热压膜辊、第二导向辊、出料辊,其中两覆膜辊分别上下方设置且相互贴合,两加热压膜辊上下设置且相互贴合,出料辊位于第二导向辊的下侧,所述加热压膜辊内设置有加热丝,加热丝外接温度控制器,所述加热压膜辊的轴芯和铝板的输送方向呈锐角倾斜设置,铝板经第一导向辊依序从两覆膜辊、两加热压膜辊之间通过,两薄膜辊上设置分别设置在铝板上下端,薄膜辊上卷绕有薄膜,薄膜分别贴合在铝板上下表面并与铝板同步通过覆膜辊、加热压膜辊,再通过第二导向辊导向至出料辊输出。In order to achieve the above purpose, the technical solution adopted by the utility model is: an aluminum plate laminating device, including a laminating frame, in which a first guide roller, two film Roller, two laminating rollers, two heating lamination rollers, the second guide roller, and discharge rollers, wherein the two lamination rollers are respectively set up and down and attached to each other, and the two heating lamination rollers are set up and down and attached to each other, and the discharge The roller is located on the lower side of the second guide roller, and a heating wire is arranged inside the heating lamination roller, and the heating wire is externally connected to a temperature controller. The first guide roller passes between the two film-coating rollers and the two heating laminating rollers in sequence. The two film rollers are respectively arranged on the upper and lower ends of the aluminum plate. The film rolls are wound with a film, and the film is attached to the upper and lower surfaces of the aluminum plate respectively. Synchronously with the aluminum plate, it passes through the lamination roller, the heating lamination roller, and then guides to the discharge roller through the second guide roller.
覆膜时,左压辊逆时针转动,右压辊顺时针转动,铝材板和覆盖膜经左压辊和右压辊之间通过,铝材板和覆盖膜经过左压辊和右压辊的初步压合后会粘贴后进入烘箱,上压料辊逆时针转动,下压料辊顺时针转动,铝材板和覆盖膜经上压料辊和下压料辊之间通过,再经上压料辊和下压料辊的进一步挤压,通过加热装置的加热后覆盖膜紧密的粘贴到铝材板上,探头用于检测有无产品通过,温度传感器用于检测烘箱内的加热温度,上述信号传输到控制器,控制器通过加热装置将烘箱内的温度控制在65℃,并保持恒定,制动辊用于降低铝材板和覆盖膜的运动速度,使卷料规整,避免了褶皱的发生。铝材板和覆盖膜经制动辊进入散热箱,第一辅轴与第二辅轴在散热箱中错位设置,使铝材板和覆盖膜在不同的方向上均能够有足够的压力,增加了铝材板和覆盖膜的黏合程度;经喷淋装置降温后为成品板材,成品板材经经长时间存放覆盖膜仍不易变形,卷料轴将成品板材缠绕储存。When laminating, the left pressure roller rotates counterclockwise, the right pressure roller rotates clockwise, the aluminum plate and the covering film pass between the left pressing roller and the right pressing roller, and the aluminum material plate and covering film pass through the left pressing roller and the right pressing roller After the initial pressing, it will be pasted and then enter the oven. The upper pressing roller rotates counterclockwise, and the lower pressing roller rotates clockwise. The aluminum plate and cover film pass between the upper pressing roller and the lower pressing roller, and then pass through the upper The further extrusion of the nip roller and the lower nip roller, the cover film is tightly pasted to the aluminum plate after being heated by the heating device. The probe is used to detect whether there is a product passing through, and the temperature sensor is used to detect the heating temperature in the oven. The above signal is transmitted to the controller. The controller controls the temperature in the oven at 65°C through the heating device and keeps it constant. The brake roller is used to reduce the moving speed of the aluminum plate and the covering film, so that the coil is regular and avoids wrinkles. happened. The aluminum plate and the covering film enter the cooling box through the brake roller, and the first auxiliary shaft and the second auxiliary shaft are arranged in a misaligned position in the cooling box, so that the aluminum plate and the covering film can have sufficient pressure in different directions, increasing The degree of adhesion between the aluminum plate and the cover film is ensured; after cooling by the spraying device, it becomes a finished plate, and the cover film of the finished plate is not easily deformed after a long period of storage, and the coiling shaft wraps the finished plate for storage.
本实用新型的有益效果在于:本实用新型通过设置有加热压膜辊,在加热压膜辊内设置有加热丝,在薄膜与铝板经过覆膜辊覆膜贴合后通过加热压膜辊时,通过加热丝的加热作用,直接对铝板和薄膜进行加热压合,加热效果明显,同时加热压膜辊的轴芯和铝板的输送方向呈锐角倾斜设置,在压合过程中可有效将铝板和薄膜之间的气泡有效排除,提高铝板覆膜的质量;此外本实用新型结构简单,使用方便,覆膜过程实现自动化,减少了人力和工时的消耗,提高了生产效率,覆膜过程经挤压、加热、冷却后覆膜质量高,覆膜经长时间存放后仍不易变形。The beneficial effect of the utility model is that: the utility model is provided with a heating lamination roller, and a heating wire is arranged in the heating lamination roller. Through the heating effect of the heating wire, the aluminum plate and the film are directly heated and pressed, and the heating effect is obvious. At the same time, the axis core of the heating laminating roller and the conveying direction of the aluminum plate are set at an acute angle, and the aluminum plate and the film can be effectively bonded during the pressing process. The air bubbles between them can be effectively eliminated to improve the quality of the aluminum plate coating; in addition, the utility model has a simple structure and is easy to use, and the coating process is automated, which reduces the consumption of manpower and working hours and improves production efficiency. After heating and cooling, the film quality is high, and the film is not easy to deform after long-term storage.
附图说明Description of drawings
图1 是现有的压膜辊与铝板的位置关系示意图;Fig. 1 is a schematic diagram of the positional relationship between the existing laminating roller and the aluminum plate;
图2 是本实用新型的结构示意图;Fig. 2 is a structural representation of the utility model;
图3 是覆膜辊、加热压膜辊与铝板位置关系示意图。Figure 3 is a schematic diagram of the positional relationship between the laminating roller, the heating embossing roller and the aluminum plate.
具体实施方式detailed description
下面通过具体实施例对本实用新型作进一步的说明。Below by specific embodiment the utility model is further described.
如图2-3所示,本实用新型关于一种铝板覆膜装置,包括覆膜机架41,覆膜机架41内沿覆膜机架41延伸方向依序设置有第一导向辊42、两薄膜辊43、两覆膜辊44、两加热压膜辊45、第二导向辊46、出料辊47,其中两覆膜辊44分别上下方设置且相互贴合,两加热压膜辊45上下设置且相互贴合,出料辊47位于第二导向辊42的下侧,所述加热压膜辊45内设置有加热丝,加热丝外接温度控制器,所述加热压膜辊45的轴芯和铝板6的输送方向呈锐角倾斜设置,铝板6经第一导向辊42依序从两覆膜辊44、两加热压膜辊45之间通过,两薄膜辊43上设置分别设置在铝板6上下端,薄膜辊43上卷绕有薄膜431,薄膜431分别贴合在铝板6上下表面并与铝板6同步通过覆膜辊44、加热压膜辊45,再通过第二导向辊46导向至出料辊47输出。As shown in Figures 2-3, the utility model relates to an aluminum plate coating device, which includes a coating frame 41, in which a first guide roller 42, Two film rolls 43, two lamination rolls 44, two heating lamination rolls 45, a second guide roll 46, and a discharge roll 47, wherein the two lamination rolls 44 are arranged up and down respectively and attached to each other, and the two heating lamination rolls 45 Arranged up and down and attached to each other, the discharge roller 47 is located at the lower side of the second guide roller 42, a heating wire is arranged in the heating lamination roller 45, and the heating wire is externally connected to a temperature controller, and the shaft of the heating lamination roller 45 The conveying direction of the core and the aluminum plate 6 is inclined at an acute angle. The aluminum plate 6 passes between the two lamination rolls 44 and the two heating lamination rolls 45 sequentially through the first guide roll 42. The two film rolls 43 are set on the aluminum plate 6 respectively. At the upper and lower ends, the film roller 43 is wound with a film 431. The film 431 is respectively attached to the upper and lower surfaces of the aluminum plate 6 and passes through the lamination roller 44 and the heating lamination roller 45 synchronously with the aluminum plate 6, and then guides to the exit through the second guide roller 46. Material roller 47 outputs.
相较于现有的技术,本实用新型通过设置有加热压膜辊45,在加热压膜辊45内设置有加热丝,在薄膜431与铝板6经过覆膜辊44覆膜贴合后通过加热压膜辊45时,通过加热丝的加热作用,直接对铝板6和薄膜431进行加热压合,加热效果明显,同时加热压膜辊45的轴芯和铝板6的输送方向呈锐角倾斜设置,在压合过程中可有效将铝板6和薄膜431之间的气泡有效排除,提高铝板6覆膜的质量;此外本实用新型结构简单,使用方便,覆膜过程实现自动化,减少了人力和工时的消耗,提高了生产效率,覆膜过程经挤压、加热、冷却后覆膜质量高,覆膜经长时间存放后仍不易变形。Compared with the existing technology, the utility model is provided with a heating lamination roller 45, and a heating wire is arranged in the heating lamination roller 45. When laminating roller 45, the aluminum plate 6 and film 431 are directly heated and pressed through the heating effect of the heating wire, and the heating effect is obvious. During the pressing process, the air bubbles between the aluminum plate 6 and the film 431 can be effectively eliminated to improve the film quality of the aluminum plate 6; in addition, the utility model is simple in structure, easy to use, and the film covering process is automated, reducing the consumption of manpower and working hours , The production efficiency is improved, the quality of the film is high after extrusion, heating and cooling during the film covering process, and the film is not easily deformed after long-term storage.
本实用新型的覆膜过程如下:铝板6在外部输送设备的输送下进入覆膜机架41内通过第一导向辊42沿覆膜辊44方向移动,薄膜辊43上的薄膜431分别贴合在铝板6的上下表面并与铝板6同步在覆膜辊44之间通过,实现铝板6与薄膜431的初步压合,随后从加热压膜辊45之间通过,加热压膜辊45通过内部加热丝的加热作用,对铝板6和薄膜431进行同步压合和加热,同时加热压膜辊45的轴芯和铝板6的输送方向呈锐角倾斜设置,压合过程中将铝板6和薄膜431之间的气泡排出,实现铝板6的高质量覆膜,覆膜后的成品通过第二导轮导46向至出料辊47后输出外接收料设备。The film covering process of the present utility model is as follows: the aluminum plate 6 enters the film covering frame 41 under the delivery of the external conveying equipment and moves along the film covering roller 44 direction through the first guide roller 42, and the film 431 on the film roller 43 is attached to the film respectively. The upper and lower surfaces of the aluminum plate 6 pass between the lamination rollers 44 synchronously with the aluminum plate 6 to realize the preliminary lamination of the aluminum plate 6 and the film 431, and then pass between the heating lamination rollers 45, and the heating lamination rollers 45 pass through the internal heating wire The heating effect of the aluminum plate 6 and the film 431 is carried out synchronously pressing and heating, and the shaft core of the heating laminating roller 45 and the conveying direction of the aluminum plate 6 are inclined at an acute angle to be set at an acute angle. During the pressing process, the aluminum plate 6 and the film 431 are pressed Air bubbles are discharged to realize high-quality coating of the aluminum plate 6, and the finished product after coating passes through the second guide wheel guide 46 to the discharge roller 47 and then is output to the external receiving device.
作为本实用新型较优的实施方式,两覆膜辊44的直径相等,两加热压膜辊45的直径相等。As a preferred embodiment of the present invention, the diameters of the two laminating rollers 44 are equal, and the diameters of the two heating and embossing rollers 45 are equal.
作为本实用新型较优的实施方式,所述加热压膜辊45内还设有温度传感器,温度传感器与温度控制器连接。采用上述方案,通过设置温度传感器并与温度控制器连接,通过温度传感器实时检测加热压膜辊45的温度,通过温度控制器控制加热压膜辊45内保持恒温,进而提高压膜的质量。As a preferred embodiment of the present invention, a temperature sensor is also provided inside the heating laminating roller 45, and the temperature sensor is connected to a temperature controller. Adopt above-mentioned scheme, by arranging temperature sensor and being connected with temperature controller, detect the temperature of heating lamination roller 45 by temperature sensor in real time, control heating lamination roller 45 to keep constant temperature by temperature controller, and then improve the quality of lamination.
作为本实用新型较优的实施方式,所述加热压膜辊45、第二导向辊46之间还设置有散热风扇5,所述散热风扇5与铝板6表面相对。As a preferred embodiment of the present utility model, a heat dissipation fan 5 is also provided between the heating lamination roller 45 and the second guide roller 46 , and the heat dissipation fan 5 is opposite to the surface of the aluminum plate 6 .
采用上述方案,通过设置散热风扇5,实现对覆膜后成品的散热冷却,便于成品后续的加工。By adopting the above scheme, by setting the heat dissipation fan 5, the heat dissipation and cooling of the finished product after coating can be realized, which is convenient for the subsequent processing of the finished product.
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.
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CN107972914A (en) * | 2017-12-01 | 2018-05-01 | 民办四川天学院 | A kind of film covering device and its film covering method |
CN108556326A (en) * | 2018-03-30 | 2018-09-21 | 浙江冠峰新材料有限公司 | A kind of overlay film feeding equipment on floor |
CN108943684A (en) * | 2018-08-25 | 2018-12-07 | 德清微晶防水材料有限公司 | A kind of waterproof roll film sticking apparatus |
CN110667098A (en) * | 2019-09-30 | 2020-01-10 | 山东沃丰新材料有限公司 | Color aluminum plate film laminating equipment and process |
CN111730964A (en) * | 2020-07-23 | 2020-10-02 | 刘广松 | PVC tablecloth processing is with laminating transfer means |
CN112110253A (en) * | 2020-09-23 | 2020-12-22 | 芜湖韩保光学新材料有限公司 | Press-fit device for production and processing of protective film |
CN112110253B (en) * | 2020-09-23 | 2022-04-01 | 芜湖韩保光学新材料有限公司 | Press-fit device for production and processing of protective film |
CN112356433A (en) * | 2020-10-15 | 2021-02-12 | 湖州凯鑫智能家居有限公司 | Film covering device for producing waterproof composite floor for bathroom |
CN118024630A (en) * | 2024-04-10 | 2024-05-14 | 山东大星辊轴制造有限公司 | Film heat setting roller set |
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