CN206425143U - Automatic spraying equipment - Google Patents
Automatic spraying equipment Download PDFInfo
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- CN206425143U CN206425143U CN201720068380.1U CN201720068380U CN206425143U CN 206425143 U CN206425143 U CN 206425143U CN 201720068380 U CN201720068380 U CN 201720068380U CN 206425143 U CN206425143 U CN 206425143U
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Abstract
The utility model belongs to the automatic spraying technology field of composite insulator, more particularly to a kind of automatic spraying equipment, including support frame, roller supporting device is set at the top of support frame, mobile spraying device is set on the outside of support frame, inner side correspondence mobile spraying device sets dust excluding hood, roller supporting device includes being arranged on the roller group of support frame left and right ends, roller group includes roller, roller is installed on pedestal, mobile spraying device includes spraying frame, spraying frame is fixed on timing belt, timing belt is driven by reducing motor, spray top of the trellis and nozzle is set, spray and movable block is set on the inside of frame, support frame correspondence movable block sets first straight line track, the lower section of spray equipment and roller supporting device sets receiving hopper.The utility model is realizes the full-automatic spraying to composite insulator, and coating uniform, it is ensured that the adhesive strength of composite insulator core and silicon rubber effectively improves the reliability of composite insulator, while reducing harm of the hazards to worker health.
Description
Technical field
The utility model is related to a kind of automatic spraying equipment, belongs to the automatic spraying technology field of composite insulator.
Background technology
Composite insulator technology developed comparatively fast in recent years.Composite insulator has compared with porcelain insulator, glass insulator
There is clear advantage --- small product size is small, lightweight, manufacturing process is simple, anti-pollution characteristic is good etc..Before composite insulator shaping,
Need to brush coupling agent or other transition zones on mandrel material, to ensure that porcelain core or glass steel core are bonding with silicon rubber strong
Degree.Composite insulator specifications and models are more, and most of factories are brushed or spray-on coating using artificial, but artificial brushing or hand spray
Coating it is uneven and larger to the occupational health hazards of workman.In the recent period, cause adhesive effect bad because coating is uneven,
And then cause insulator arrangement frequently to occur along the breakdown accident of coating interface, cause expert and manufacturer to coating treatment side
The attention of method.
Utility model content
The technical problems to be solved in the utility model is：Offer is a kind of to make the coating uniform of spraying, it is ensured that composite insulator
The adhesive strength of core and silicon rubber, improves the automatic spraying equipment of insulator arrangement reliability.
Roller supporting is set to fill at the top of automatic spraying equipment described in the utility model, including support frame, support frame
Put, mobile spraying device is set on the outside of support frame, inner side correspondence mobile spraying device sets dust excluding hood, roller supporting device bag
The roller group for being arranged on support frame left and right ends is included, roller group includes roller, and roller is installed on pedestal, mobile spraying dress
Put including spraying frame, spraying frame is fixed on timing belt, and timing belt is driven by reducing motor, and spraying top of the trellis sets nozzle,
Spray and movable block is set on the inside of frame, support frame correspondence movable block sets first straight line track, spray equipment and roller supporting dress
The lower section put sets receiving hopper.
Spraying frame could be arranged to height, angle adjustable spraying frame.
The roller group of described left and right ends includes active roller and return idler, and active roller connection is actively slowed down
Machine.
The pedestal in described outside is arranged in horizontal slide rail, and horizontal slide rail is installed on the support frame, outer base
One end is provided with gear, and wheel and rack engagement, rack is installed on the support frame, and gear one end is installed worm and gear and adjusted manually
Away from handle, gear is coaxial with worm gear.
Second straight line track is set between described roller group and support frame, and second straight line track installation is in support frame
On, wherein setting roll adjustment component on the outside of a roller group, roll adjustment component outer end sets locking member.
Reciprocal reductor, active reductor are arranged on the side of support frame, 0.18~1.5kw of power, using ABB frequency conversions
Device, realizes that the variable speed of rotating speed and nozzle reciprocating speed is adjustable；Using gas-liquid mixed moving nozzle, air pressure is adjustable,
Fluid flow is adjustable；Nozzle can be adjusted freely relative to the angle and height of composite insulator, the sprayable circular, fan of moving nozzle
Shape face；Active roller, the center width of return idler can be adjusted by the manual roll adjustment handle of worm and gear, between two pair rollers
Length distance can be adjusted by roll adjustment component, to adapt to the composite insulator of different size；Can on the outside of the pedestal of each driven pulley
Provided with travel switch, using simple Human-machine Control interface, to realize the linkage of reciprocal buncher and air pressure switch,
Provided with once spraying, repeatedly come and go, fill spray switch and full-automatic switch, realize one way or repeatedly come and go spraying.
The beneficial effects of the utility model are：
The good effect that the utility model is produced is full-automatic spraying of the realization to composite insulator, coating uniform, it is ensured that
The adhesive strength of composite insulator core and silicon rubber, effectively improves the reliability of composite insulator, while reducing hazards pair
The harm of worker health.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is Fig. 1 left view structural representation.
In figure：1st, support frame；2nd, reciprocal reductor；3rd, synchronous pulley；4th, timing belt；5th, active reductor；6th, actively
Roller；7th, return idler；8th, nozzle；9th, dust excluding hood；10th, the manual roll adjustment handle of worm and gear；11st, gear；12nd, rack；13rd, it is horizontal
To slide rail；14th, receiving hopper；15th, locking member；16th, roll adjustment component；17th, workpiece；18th, frame is sprayed；19th, first straight line track；20、
Second straight line track.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings：
As shown in Fig. 1~Fig. 2, automatic spraying equipment described in the utility model, including support frame 1, support frame 1 is pushed up
Portion sets roller supporting device, and the outside of support frame 1 sets mobile spraying device, and inner side correspondence mobile spraying device sets dedusting
Cover 9, roller supporting device includes being arranged on the roller group of the left and right ends of support frame 1, and roller group includes roller, and roller is respectively mounted
On pedestal, mobile spraying device includes spraying frame 18, and spraying frame 18 is fixed on timing belt 4, and timing belt 4 is by back and forth slowing down
Machine 2 drives, and the top of spraying frame 18 sets nozzle 8, and the inner side of spraying frame 18 sets movable block, and the correspondence movable block of support frame 1 is set
The lower section of first straight line track 19, spray equipment and roller supporting device sets receiving hopper 14.Wrapped in the roller group of left and right ends
Include active roller 6 and return idler 7, the connection active of active roller 6 reductor 5.The pedestal in outside is arranged in horizontal slide rail 13,
Horizontal slide rail 13 is arranged in support frame 1, and one end of outer base is provided with gear 11, and gear 11 is engaged with rack 12, tooth
Bar 12 is arranged in support frame 1, and the manual roll adjustment handle 10 of worm and gear is installed in the one end of gear 11, and gear 11 and worm gear are coaxial.
Second straight line track 20 is set between roller group and support frame 1, and second straight line track 20 is arranged in support frame 1, wherein
Roll adjustment component 16 is set on the outside of one roller group, and the outer end of roll adjustment component 16 sets locking member 15.
During work, workpiece 17 is placed between active roller 6 and return idler 7, in active roller 6, return idler 7
Degree not lend oneself to worry and anxiety can be adjusted by the manual roll adjustment handle 10 of worm and gear, and making outer base, transversely slide rail 13 is moved, and adjustment is actively rolled
Length distance between wheel 6, the center width of return idler 7, the roller group of left and right ends can be adjusted by roll adjustment component 16, be made
One of which roller group is moved along second straight line track 20, to adapt to the composite insulator of different size；First straight line track 19
Setting movable block can be made to be moved along first straight line track 19, during work, start active reductor 5, active reductor 5 drives together
Step belt wheel 3 is rotated, and synchronous pulley 3, which is rotated, drives timing belt 4 to rotate, so that timing belt 4 drives spraying frame 18 to move, realizes nozzle
The movement of 8 positions.
Embodiment 1
Roller spacing, spraying frame 18 times are adjusted according to composite electric insulator core bar size (product specification Φ 160mm × 900mm)
To start bit, adjustment nozzle height and angle make sector parallel to the axis of product, and adjustment compressed air pressure is 0.2~
0.3MPa.It is set as that one way is sprayed, opens active reductor, 80~100r/min of rotating speed is then turned on reciprocal reductor 2, past
Complex velocity 10m/min, nozzle starts at the uniform velocity to run to product tail end along first straight line track, is uniformly covered on after liquid atomization
Product surface.Remove after composite electric insulator core bar, detection surface is without accumulation, no sag, uniform coating thickness.
Embodiment 2
Roller spacing is adjusted according to composite insulator hollow bar size (product specification Φ 260mm × 2400mm × 30mm),
Spraying frame 18 returns to start bit, adjustment nozzle height and angle, makes sector parallel to the axis of product, adjusts compressed air pressure
Power is 0.3~0.4MPa.It is set as reciprocal spraying, opens active reductor, 120~150r/min of rotating speed is then turned on reciprocal
Reductor 2, reciprocating speed 8m/min, nozzle starts at the uniform velocity to run to product tail end along first straight line track, equal after liquid atomization
Even is covered in product surface.Remove after composite electric insulator core bar, detection surface is without accumulation, no sag, uniform coating thickness.
Embodiment 3
According to conical composite insulator hollow bar size (product specification Φ 260mm~Φ 200mm × 2400mm × 30mm)
Roller spacing is adjusted, spraying frame 18 returns to start bit, adjustment nozzle height and angle, makes sector parallel to the axis of product,
Adjustment compressed air pressure is 0.3~0.4MPa.It is set as reciprocal spraying, opens active reductor, 100~130r/ of rotating speed
Min, is then turned on reciprocal reductor 2, reciprocating speed 7m/min, and nozzle starts at the uniform velocity to run to product tail along first straight line track
End, product surface is uniformly covered on after liquid atomization.Remove after composite electric insulator core bar, detection surface without accumulation, no sag,
Uniform coating thickness.
Claims (4)
1. a kind of automatic spraying equipment, it is characterised in that：Including support frame (1), roller supporting is set at the top of support frame (1)
Mobile spraying device is set on the outside of device, support frame (1), and inner side correspondence mobile spraying device sets dust excluding hood (9), roller branch
Support arrangement includes being arranged on the roller group of support frame (1) left and right ends, and roller group includes roller, and roller is installed in pedestal
On, mobile spraying device includes spraying frame (18), and spraying frame (18) is fixed on timing belt (4), and timing belt (4) is by back and forth subtracting
Set at the top of fast machine (2) driving, spraying frame (18) on the inside of nozzle (8), spraying frame (18) and movable block is set, support frame (1) is right
Answer movable block that the lower section setting receiving hopper (14) of first straight line track (19), spray equipment and roller supporting device is set.
2. automatic spraying equipment according to claim 1, it is characterised in that：The roller group of left and right ends includes actively rolling
Take turns (6) and return idler (7), active roller (6) connection active reductor (5).
3. automatic spraying equipment according to claim 1, it is characterised in that：The pedestal in outside is arranged on horizontal slide rail (13)
On, horizontal slide rail (13) is arranged in support frame (1), and one end of outer base is provided with gear (11), gear (11) and tooth
Bar (12) is engaged, and rack (12) is arranged in support frame (1), and the manual roll adjustment handle of worm and gear is installed in gear (11) one end
(10), gear (11) and worm gear are coaxial.
4. automatic spraying equipment according to claim 1, it is characterised in that：Set between roller group and support frame (1)
Second straight line track (20), second straight line track (20) is arranged in support frame (1), wherein setting roll adjustment on the outside of a roller group
Component (16), roll adjustment component (16) outer end sets locking member (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720068380.1U CN206425143U (en) | 2017-01-19 | 2017-01-19 | Automatic spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720068380.1U CN206425143U (en) | 2017-01-19 | 2017-01-19 | Automatic spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206425143U true CN206425143U (en) | 2017-08-22 |
Family
ID=59582605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720068380.1U Active CN206425143U (en) | 2017-01-19 | 2017-01-19 | Automatic spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206425143U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899020A (en) * | 2019-12-16 | 2020-03-24 | 江西新龙电瓷电器制造有限公司 | Insulator spraying equipment |
| CN111774734A (en) * | 2020-06-29 | 2020-10-16 | 山东镭滋光电科技有限公司 | Portable flight marking and cleaning integrated machine |
| CN112461746A (en) * | 2020-11-19 | 2021-03-09 | 西南铝业（集团）有限责任公司 | Lacquer painting line display method |
-
2017
- 2017-01-19 CN CN201720068380.1U patent/CN206425143U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899020A (en) * | 2019-12-16 | 2020-03-24 | 江西新龙电瓷电器制造有限公司 | Insulator spraying equipment |
| CN111774734A (en) * | 2020-06-29 | 2020-10-16 | 山东镭滋光电科技有限公司 | Portable flight marking and cleaning integrated machine |
| CN112461746A (en) * | 2020-11-19 | 2021-03-09 | 西南铝业（集团）有限责任公司 | Lacquer painting line display method |
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