A kind of system of egg automatic disc filling stacking
Technical field
The utility model is related to a kind of system of egg automatic disc filling stacking.
Background technology
Now with the extension and specialization of domestic chicken raising factory, the requirement more and more higher to equipment, in order to provide production
Efficiency and labour cost, the system for being manufactured that a kind of full-automatic egg sabot and code-disc with research as a result of careful consideration.This is
System solve over by a large amount of manpowers by hand egg load pallet take, laborious present situation.
Utility model content
The utility model devises a kind of system of egg automatic disc filling stacking, and its technical problem solved is to rely in the past
A large amount of manpowers by hand take egg loading pallet, laborious present situation.
In order to solve above-mentioned technical problem, the utility model employs following scheme:
A kind of system of egg automatic disc filling stacking, it is characterised in that:Including incoming unit(1), quotation unit(2), dress
Disk unit(3), palletized unit(4), delivery unit(5)And control unit, egg through egg collection line enter incoming unit(1), institute
State quotation unit(2)Send an Egg tray and enter incoming unit(1), egg is from incoming unit(1)In order through sabot list
Member(3)It is fitted into Egg tray, the Egg tray for filling egg enters palletized unit(4)Side, palletized unit(4)By the chicken of side
Egg tray disk is transferred to its opposite side, palletized unit(4)Multiple Egg trays of opposite side are stacked as one group of communicated unit(5)Send
Go out;Control unit carries out signal acquisition, data processing to above-mentioned five units and is precisely controlled to realize that egg is automatic respectively
Import, automatic quotation, automatic disc filling, automatic stacking and automatically deliver work.
Further, the incoming unit(1)The Fen Dan mechanisms of Song Dan mechanisms and top including bottom, its middle and lower part is sent
Egg mechanism is provided with chain-type conveyer belt, and chain-type conveyer belt, which is installed, can make the importing collapser of egg reasonable layout(11), under
The Song Dan mechanisms in portion are additionally provided with photoelectric sensor and detect the feed speed of egg, and feed back to control unit, and control unit is on demand
Chain-type conveyer belt transfer rate is regulated and controled.
Further, the Fen Dan mechanisms on top include multiple point egg plates be arrangeding in parallel(13), it ensures that each egg enters
Setting position;And travel(l)ing rest(12), travel(l)ing rest(12)Side and sabot unit(3)The fixed point of rotation is connected to, activity
Support(12)The bearing pin of the Fen Dan mechanisms on opposite side long slot bore connection top simultaneously causes the Fen Dan mechanisms on top to prolong along long slot bore
Stretch direction activity.
Further, offer unit(2)Including pallet clamping device(21), lower wall device(22)And central shaft(23)And
Conveyer belt(24), pallet clamping device(21)The position for clamping Egg tray is higher than lower wall device(22)The support level of Egg tray
Put, pass through central shaft(23)Rotation support bar thereon is also rotated, when support bar be in plumbness when its jack-up egg
Pallet, when support bar is horizontal, Egg tray drops to lower wall device therewith(22)Go up and pass through conveyer belt(24)
Into incoming unit(1).
Further, palletized unit(4)Including sprocket wheel A transmission groups(41), sprocket wheel B transmission groups(42), A-frame A(43)、
A-frame B(44)And connecting rod(45), sprocket wheel A transmission groups(41)With sprocket wheel B transmission groups(42)It is disposed vertically, and sprocket wheel
A transmission groups(41)Sprocket position be higher than sprocket wheel B transmission groups(42)Sprocket wheel, A-frame A(43)Two summits be fixed on
Sprocket wheel A transmission groups(41)Chain on, A-frame A(43)The 3rd summit and connecting rod(45)Upper end is hinged, connecting rod
(45)Lower end and Egg tray(46)It is fixedly connected, A-frame B(44)Two summits be fixed on sprocket wheel B transmission groups(42)'s
On chain, A-frame B(44)The 3rd summit and Egg tray(46)It is hinged, said structure ensures Egg tray(46)
Palletized unit(4)Horizontal positioned is remained in one lateral opposite side transfer process.
Further, in addition to alarm unit, it is in incoming unit(1), quotation unit(2), sabot unit(3), stacking list
Member(4), delivery unit(5)And stop corresponding cell operation during control unit failure and alarm.
The system of the egg automatic disc filling stacking has the advantages that:
(1)The utility model is entered using the electrical equipments such as automatic control unit, photoelectric sensing and servomotor are modernized
Data acquisition, computing, the transport of row egg, it is ensured that efficient, the accurately collection work of egg.
(2)The utility model uses human-computer interface control, operator can be made more to facilitate the control of equipment, it is directly perceived,
Efficiently, the specific link that can be run with display device, collects the information such as quantity, the speed of egg.
(3)The utility model, as device body, reduces corruption of the chicken house environment to equipment using high-quality rustless steel material
Erosion, fuselage major part region is designed to quick detachable, is easy to cleaning, ensures the cleaning of egg, health.
(4)The utility model has security alerting system, each link during no matter collecting go wrong can and
When arrestment and alarm, it is therefore prevented that the breakage of egg.
(5)The utility model delivery chain uses flat-top nylon high-quality chain, so as to ensure that egg transporting is steady, smart
It is accurate efficiently noiseless.
(6)The implementation of the utility model above technical scheme improves the efficiency for collecting egg, shortens from chicken house to meal
The time of table, so as to ensure that more Fresh Eggs are quickly transported in consumer mouthful.
Brief description of the drawings
Fig. 1:The system structure diagram of the utility model egg automatic disc filling stacking;
Fig. 2:Incoming unit substructure schematic diagram of the present utility model;
Fig. 3:Incoming unit superstructure schematic diagram of the present utility model;
Fig. 4:The front view of quotation unit of the present utility model;
Fig. 5:The side schematic view of quotation unit of the present utility model;
Fig. 6:Palletized unit structural representation of the present utility model.
Description of reference numerals:
1-incoming unit;11-import collapser;12-travel(l)ing rest;13-point egg plate;2-quotation unit;21-support
Disk device;22-lower wall device;23-central shaft;24-conveyer belt;3-sabot unit;4-palletized unit;41-sprocket wheel A;
42-sprocket wheel B;43-A-frame A;44-A-frame B;45-connecting rod;46-Egg tray;5-delivery unit.
Embodiment
With reference to Fig. 1 to Fig. 5, the utility model is described further:
As shown in figure 1, the utility model is related to a kind of system of egg automatic disc filling stacking.It is single by incoming unit 1, quotation
Member 2, sabot unit 3, palletized unit 4, delivery unit 5 and control unit composition.Work disposal amount is 30000 pieces of egg/hours.
Egg enters incoming unit 1 through egg collection line, and quotation unit 2 sends an Egg tray and enters incoming unit 1, egg
From incoming unit 1 is fitted into Egg tray through sabot unit 3 in order, the Egg tray for filling egg enters the side of palletized unit 4,
The Egg tray of side is transferred to its opposite side by palletized unit 4, and multiple Egg trays of the opposite side of palletized unit 4 are stacked as one
The communicated unit 5 of group is sent out;Control unit above-mentioned five units are carried out respectively signal acquisition, data processing and be precisely controlled from
And realize egg and be automatically imported, quotation, automatic disc filling, automatic stacking and automatically deliver work automatically.
Also include alarm unit, it is in incoming unit 1, quotation unit 2, sabot unit 3, palletized unit 4, delivery unit 5
And stop corresponding cell operation during control unit failure and alarm.
As shown in Fig. 2 the Song Dan mechanisms and the Fen Dan mechanisms on top of incoming unit 1 including bottom, egg is sent in its middle and lower part
Mechanism is provided with chain-type conveyer belt, and chain-type conveyer belt, which is installed, can make the importing collapser 11 of egg reasonable layout, bottom
Song Dan mechanisms are additionally provided with photoelectric sensor and detect the feed speed of egg, and feed back to control unit, and control unit is on demand to chain
Stripe shape conveyer belt transfer rate is regulated and controled.
As shown in figure 3, the Fen Dan mechanisms on top include multiple point egg plates 13 be arrangeding in parallel, it ensures that each egg enters
Setting position;And travel(l)ing rest 12, the side of travel(l)ing rest 12 is connected to the fixed point of rotation, travel(l)ing rest 12 with sabot unit 3
The bearing pin of the Fen Dan mechanisms on opposite side long slot bore connection top simultaneously causes the Fen Dan mechanisms on top to be lived along long slot bore bearing of trend
It is dynamic.
As shown in Figure 4 and Figure 5, quotation unit 2 include pallet clamping device 21, lower wall device 22 and central shaft 23 and
Conveyer belt 24, the position of the clamping Egg tray of pallet clamping device 21 is higher than the Support Position of the Egg tray of lower wall device 22, leads to
Crossing the rotation of central shaft 23 makes support bar thereon also rotate, its jack-up Egg tray when support bar is in plumbness, when
When support bar is horizontal, Egg tray drops on lower wall device 22 and enters incoming unit by conveyer belt 24 therewith
1。
As shown in fig. 6, palletized unit 4 includes sprocket wheel A transmission groups 41, sprocket wheel B transmission groups 42, A-frame A43, triangle branch
Frame B44 and connecting rod 45, sprocket wheel A transmission groups 41 and sprocket wheel B transmission groups 42 are disposed vertically, and the chain of sprocket wheel A transmission groups 41
The sprocket wheel that position is higher than sprocket wheel B transmission groups 42 is taken turns, A-frame A43 two summits are fixed on the chain of sprocket wheel A transmission groups 41
On, A-frame A43 the 3rd summit and the upper end of connecting rod 45 are hinged, and the lower end of connecting rod 45 is fixed with Egg tray 46 to be connected
Connect, A-frame B44 two summits are fixed on the chain of sprocket wheel B transmission groups 42, A-frame B44 the 3rd summit with
Egg tray 46 is hinged, and said structure ensures that Egg tray 46 is protected all the time in the lateral opposite side transfer process of palletized unit 4 one
Water holding placing flat.
1st, the utility model uses the design of all steel fuselage and part.
2nd, the utility model can directly be cleaned with giant.
3rd, the incoming unit of the utility model, cellular system, sabot unit, palletized unit and delivery unit are separable.
4th, equipment size rationally, is applicable vast farm.
5th, simple intelligent manipulation.
Exemplary description has been carried out to the utility model above in conjunction with accompanying drawing, it is clear that realization of the present utility model not by
The limitation of aforesaid way, if the various improvement that method design of the present utility model and technical scheme are carried out are employed, or without
Improve and design of the present utility model and technical scheme are directly applied into other occasions, in protection domain of the present utility model
It is interior.