CN206362742U - A kind of steel rail welding line ultrasonic detection device - Google Patents
A kind of steel rail welding line ultrasonic detection device Download PDFInfo
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- CN206362742U CN206362742U CN201621177886.8U CN201621177886U CN206362742U CN 206362742 U CN206362742 U CN 206362742U CN 201621177886 U CN201621177886 U CN 201621177886U CN 206362742 U CN206362742 U CN 206362742U
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- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 238000003466 welding Methods 0.000 title claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 26
- 239000010959 steel Substances 0.000 title claims abstract description 26
- 239000000523 sample Substances 0.000 claims abstract description 21
- 230000007547 defect Effects 0.000 abstract description 22
- 230000035945 sensitivity Effects 0.000 description 14
- 238000007689 inspection Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
A kind of steel rail welding line ultrasonic detection device includes main body (1), it is characterized in that, the horizontal side of the main body (1) sets the first cantilever (21), and the first cantilever (21) end sets the first rail head to pop one's head in (211)；Main body (1) opposite side sets the second cantilever (22), and the second cantilever (22) end sets the first rail head to pop one's head in (212).Steel rail welding line ultrasonic detection device configures 3 pairs of probes, with 6 kinds of scanning modes, coordinates special defect-detecting equipment, the peaceful planar defect of volume shape defect that can be in a quick detection weld seam, and detection efficiency is high.The existing calibration block of flaw detection by hand can not fully meet the sensitive calibration needs of ultrasonic detection device specified in standard.
Description
Technical field
The utility model is related to traffic and transport field, more particularly to a kind of steel rail welding line ultrasonic detection device.
Background technology
Gapless track is the basis of high-speed railway.Rail can produce weldering during weld defect, use in welding process
Seam can produce fatigue crack, and the weld defect and fatigue crack in steel rail welding line are detected using ultrasonic wave, be to reduce steel
Rail fractures, ensures the safe train operation maximally effective technological means of Zhi Jie ﹑ and measure.Weld seam is needed to use before ultrasound examination
Special calibration block is calibrated to the detection sensitivity of equipment, and current China's seam inspection is mainly manual flaw detection, existing spy
Hinder in standard, such as TB/2658.21 and TB/1632.1 it has been specified that sensitivity calibration test block during manual flaw detection.
Single probe flaw detection has the advantages that convenient, flexible, applicability is wide by hand, but steel rail welding line is detected a flaw, it is in weld seam
Plane defect detection rate it is low, the shortcoming that flaw detection efficiency is low, effective record flaw detection information is few etc. to overcome governs weld seam
The raising for quality of detecting a flaw.
Because various weld defects and weld profile reflecting surface often focus on the region of a very little, during ultrasonic inspection,
Flaw echo and weld profile back wave interfere with each other, are difficult to differentiate, the identification of defect and be quantitatively affected by human factors it is larger,
Easily cause erroneous judgement and leakage is visited.
Conventional general purpose ultrasound defect-detecting equipment, mostly A types are shown, single-channel, are adapted to single probe scanning by hand, are detected
Defect be generally the volume shape defect easily detected, and to being easiest to cause the plane defect of brittle fractures of rail to be then difficult detection.
Conventional general A types show shape information when although defect-detecting equipment is able to record that flaw detection, but can not record flaw detection
During probe scanning when positional information, also just can not whole dynamically recording and play back defect image show, can not be effective
Result of detection is analyzed, it is impossible to which result of detection is effectively reviewed, it is impossible to effectively multiple result of detection is effectively contrasted.
Utility model content
To overcome the drawbacks described above of prior art, the utility model provides a kind of steel rail welding line ultrasonic detection device, bag
Main body is included, the horizontal side of the main body sets the first cantilever, and the first cantilevered distal end sets the first rail head to pop one's head in；Main body opposite side is set
The second cantilever is put, the second cantilevered distal end sets the first rail head to pop one's head in.
Wherein, the horizontal side of main body is located at the first cantilever upper end first flange of rail of setting and popped one's head in；Main body transverse direction opposite side is located at
Second cantilever upper end sets second flange of rail to pop one's head in.
Wherein, the longitudinal side of main body sets web of the rail support, and web of the rail support one end sets first web of the rail to pop one's head in；Web of the rail support is another
One end sets second web of the rail to pop one's head in.
Wherein, main body lower end side sets the first rail clamping device；Main body lower end opposite side sets the second rail to clamp
Mechanism.
Wherein, main body upper end sets manual/auto change-over switch, handle, encoder, battery case, charge port, power supply to open
Pass, seven core sockets, speed-regulating switch and handwheel.
Brief description of the drawings
Fig. 1 is steel rail welding line ultrasonic detection device structure chart.
Fig. 2 is that steel rail welding line ultrasonic detection device exports chart 1.
Fig. 3 is that steel rail welding line ultrasonic detection device exports chart 2.
Embodiment
A kind of steel rail welding line ultrasonic detection device provided below in conjunction with the accompanying drawings with specific embodiment the utility model
And detection method is illustrated.
Fig. 1 shows a kind of steel rail welding line ultrasonic detection device, including main body 1, and the horizontal side of main body 1 sets first
Cantilever 21, the end of the first cantilever 21 sets the first rail head probe 211；The opposite side of main body 1 sets the second cantilever 22, the second cantilever 22
End sets the first rail head probe 212.
The horizontal side of main body 1 is located at the upper end of the first cantilever 21 and sets first flange of rail probe 121；The main body 1 is laterally
Opposite side is located at the upper end of the second cantilever 22 and sets second flange of rail to pop one's head in.
The longitudinal side of main body 1 sets web of the rail support 25, and the one end of web of the rail support 25 sets first web of the rail probe 251；Rail
The other end of lumbal branch frame 25 sets second web of the rail to pop one's head in.
The lower end side of main body 1 sets the first rail clamping device 23；The lower end opposite side of main body 1 sets the second rail to press from both sides
Hold mechanism 24.
The upper end of main body 1 sets manual/auto change-over switch 11, handle 12, encoder 13, battery case 14, charge port
15th, power switch 16, seven core sockets 17, speed-regulating switch 18 and handwheel 19.
Steel rail welding line ultrasonic detection device configures 3 pairs of probes, with 6 kinds of scanning modes, and wherein 2 probes of rail head can be with
The K-type scanning of rail head bit plane shape defect is realized, 2 probes of the flange of rail can realize that the K-type of flange of rail bit plane shape defect is swept
Look into, 2 probes of the web of the rail can be realized in the tandem scanning of the web of the rail and its plane defect of extending part, 3 pairs of probes of the above
1 probe in every 1 pair of probe can realize the scanning of corresponding site volume shape defect.Coordinate special defect-detecting equipment, can be with one
The peaceful planar defect of volume shape defect in secondary quick detection weld seam, detection efficiency is high.Existing flaw detection by hand specified in standard
Calibration block can not fully meet the sensitive calibration needs of ultrasonic detection device：
(1) plane flaw sensitivity calibration
GHT-1 test blocks can meet functional requirement.
(2) volume shape flaw sensitivity is calibrated
GHT-3 test blocks can not meet requirement.Mainly due to following reason：It is different from the calibration of manual flaw detection sensitivity, use
During special-purpose ultrasonic detection means GHT-3 test blocks can not be used to complete：
1) when single probe is detected a flaw by hand, calibration flaw detection sensitivity calibration, scanning of being detected a flaw during calibration are carried out using GHT-3 test blocks
Face is rail tread, and actual scanning face can be tread or rail head side or be the flange of rail when being detected a flaw after sensitivity calibration
Sideways, inclined-plane etc., the i.e. test block can meet the single probe flaw detection sensitivity calibration by hand of weld seam different parts.
2) sensitivity calibration scanning face and actual scanning face of detecting a flaw are identical when ultrasonic detection device is detected a flaw, i.e., the web of the rail and its
Scanning face is tread when extending part is detected a flaw, and scanning face is rail head two sides when rail head is detected a flaw, and scanning face is rail when the flange of rail is detected a flaw
Bottom two sides, the cross-drilled hole machine direction in GHT-3 test blocks is only applicable to tread parallel to rail tread, perpendicular to rail side
Single sensor sensitivity calibration, it is impossible to which popped one's head in when meeting ultrasonic detection device flaw detection in-orbit rostral face flaw detection and flange of rail side are detected a flaw
When sensitivity calibration.GHT-3 test blocks can not meet requirement.
3) GHT-3 test blocks profile is different from actual rail, and special-purpose ultrasonic detection means can not be installed, is fixed in test block
Carry out sensitivity calibration.Rail head is machined away about 15mm by GHT-3 test blocks along rail length direction, and the flange of rail is machined away into about 55mm,
Embodiment 1
As shown in Figures 2 and 3, the configuration of steel rail welding line ultrasonic detection device is when actually detected, it is possible to achieve (1) complete disconnected
Face is shown：
A types are shown：Show that the different position A of the flange of rail, the web of the rail, rail head three sweeps echo-signal respectively with three windows, often
Individual window can be shown simultaneously can also show that two kinds of echo patterns of hair are received in single transmitting-receiving and one respectively；The two is respectively with different face
Color makes a distinction.
Type B is shown：It can show that the flange of rail, the web of the rail, the B at three positions of rail head sweep figure and weld seam axial imaging figure in real time
Shape, realizes steel rail welding line side surface direction, the imaging in three directions in tread direction and cross-sectional direction and shows first.
Video is shown：Defectoscope directly can be connected with display or projecting apparatus, when welding base flaw detection or playing back, energy
By pattern inspection figure large screen display, be conducive to the analysis and judgement of flaw detection data.
(2) storage, playback and the inquiry of pattern inspection figure
Defectoscope dynamically recording and can store the aobvious letter of the positional information popped one's head in during flaw detection scanning, ultrasonic echo A in real time
Number and image show.When data readback and analysis, it can both select specific A and show echo progress detail analysis, can also change
Different sensitivity carries out different images and shown.This is that this technology is applied in steel rail welding line flaw detection by the country first, should
Some can be difficult to carry out scanning with higher sensitivity when detecting on the weld seam judged, line, then under line by the use of technology
Labor is carried out again, is examined and is judged by accident to prevent leak-stopping and improves detection efficiency on line.Defectoscope can store about 20,000 welderings simultaneously
Seam flaw detection data, can be retrieved during data readback by flaw detection date, flaw detection personnel and self-defined pattern.Flaw detection data both may be used
Exported with USB interface, can also netting twine pattern upload, be easy to detect a flaw data management.
(3) PAC scannings and PAC curves are quantitative
When K-type scanning and tandem scanning are carried out to steel rail welding line with double probe method, although Acoustic Wave Propagation distance is one normal
Number, but when defect is located at diverse location, because probe sound field is restricted by self-propagating and rail interface so that weld seam is everywhere
Acoustic pressure and unequal, when an equal amount of defect is located at weld seam different parts, reflection wave height has very big difference.I.e. defect is anti-
Penetrate that sound wave is not only relevant with propagation distance, can also be relevant with the shape at position residing for defect.This project proposes position width first
Spend the concept of control, i.e. PAC, to be different from range-amplitude display control (DAC).Defectoscope devises PAC scannings and PAC is shown, is
The equivalent size of Accurate Determining defect, and then correctly judge that weldquality provides necessary ways and means
(4) automatic flaw detection and flaw detection perfect adaptation by hand
The passage of fault detection system the 1st~the 6th passage is automatic to steel rail welding line tunneling boring using 3 pairs of probes, 6 kinds of scanning modes
Detection, the 7th passage and the 8th passage are flaw detection passage by hand, and the institute with common defectoscope is functional, can be achieved to common flaw detection
The replacement of instrument.Inspection speed was fast when i.e. the fault detection system has both had automatic scanning, quantify the spy of accurate and tunneling boring intuitive display
Point is outer, also have the characteristics of flaw detection is convenient, flexible by hand.
Table 1 is steel rail welding line supersonic flaw detecting system technical parameter
Table 1
Finally it should be noted that above example is only to describe the technical solution of the utility model rather than to this technology
Method is limited, the utility model application can above extend to other modifications, change, using and embodiment, and because
This thinks all such modifications, change, using, embodiment all in the range of spirit or teaching of the present utility model.
Claims (5)
1. a kind of steel rail welding line ultrasonic detection device, including main body (1), it is characterised in that the horizontal side of the main body (1) is set
The first cantilever (21) is put, the first cantilever (21) end sets the first rail head to pop one's head in (211)；Main body (1) opposite side sets second to hang
Arm (22), the second cantilever (22) end sets the first rail head to pop one's head in (212).
2. steel rail welding line ultrasonic detection device according to claim 1, it is characterised in that the main body (1) horizontal one
Side is located at the first cantilever (21) upper end and sets first flange of rail to pop one's head in (121)；The horizontal opposite side of the main body (1) is located at the second cantilever
(22) upper end sets second flange of rail to pop one's head in.
3. steel rail welding line ultrasonic detection device according to claim 1, it is characterised in that main body (1) longitudinal direction one
Side sets web of the rail support (25), and web of the rail support (25) one end sets first web of the rail to pop one's head in (251)；Web of the rail support (25) other end is set
Put second web of the rail probe.
4. steel rail welding line ultrasonic detection device according to claim 1, it is characterised in that main body (1) lower end one
Side sets the first rail clamping device (23)；Main body (1) lower end opposite side sets the second rail clamping device (24).
5. steel rail welding line ultrasonic detection device according to claim 1, it is characterised in that main body (1) upper end is set
Put manual/auto change-over switch (11), handle (12), encoder (13), battery case (14), charge port (15), power switch
(16), seven core sockets (17), speed-regulating switch (18) and handwheel (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621177886.8U CN206362742U (en) | 2016-11-03 | 2016-11-03 | A kind of steel rail welding line ultrasonic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621177886.8U CN206362742U (en) | 2016-11-03 | 2016-11-03 | A kind of steel rail welding line ultrasonic detection device |
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| Publication Number | Publication Date |
|---|---|
| CN206362742U true CN206362742U (en) | 2017-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621177886.8U Active CN206362742U (en) | 2016-11-03 | 2016-11-03 | A kind of steel rail welding line ultrasonic detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107271559A (en) * | 2017-08-03 | 2017-10-20 | 南通友联数码技术开发有限公司 | A kind of master-slave structure steel rail welding line ultrasonic testing system |
| CN107328867A (en) * | 2017-08-21 | 2017-11-07 | 暨南大学 | Groove profile rail hurt static state sample block |
-
2016
- 2016-11-03 CN CN201621177886.8U patent/CN206362742U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107271559A (en) * | 2017-08-03 | 2017-10-20 | 南通友联数码技术开发有限公司 | A kind of master-slave structure steel rail welding line ultrasonic testing system |
| CN107271559B (en) * | 2017-08-03 | 2024-02-27 | 南通友联数码技术开发有限公司 | Master-slave machine structure steel rail welding seam ultrasonic detection system |
| CN107328867A (en) * | 2017-08-21 | 2017-11-07 | 暨南大学 | Groove profile rail hurt static state sample block |
| CN107328867B (en) * | 2017-08-21 | 2023-06-30 | 暨南大学 | Groove type rail damage static sample block |
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