CN206291743U - A kind of spun furnace melting automatic control system - Google Patents
A kind of spun furnace melting automatic control system Download PDFInfo
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- CN206291743U CN206291743U CN201621328073.4U CN201621328073U CN206291743U CN 206291743 U CN206291743 U CN 206291743U CN 201621328073 U CN201621328073 U CN 201621328073U CN 206291743 U CN206291743 U CN 206291743U
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Abstract
The utility model discloses a kind of spun furnace melting automatic control system, including spun furnace main body, heater, cooling device and vacuum extractor are provided with described spun furnace main body, infrared thermometer is provided with described spun furnace main body, the side of the spun furnace main body is provided with console, and closed-loop control system is provided with described console；Described closed-loop control system includes PLC and PLC connection PID adjustment modules and the display screen being connected with PLC, PLC respectively, the PID adjustment modules are connected with heater, cooling device and vacuum extractor respectively, described infrared thermometer is connected with described PLC, and described display screen is arranged on the upper surface of console.The effect that the utility model passes through spun furnace melting automatic control system, realizes spun furnace from the Automatic Control for being preheated to casting process, it is possible to reduce operating personnel, reduces human cost, it is ensured that the quality of product.
Description
Technical field
The utility model is related to a kind of spun furnace melting automatic control system.
Background technology
Spun furnace is also vacuum rapid hardening furnace, is mainly used in the melting of various rare earth permanent-magnetic materials, the smelting of alloy.Spun furnace
Be it is a kind of integrate vacuum melting, automatic casting of inclining, condenser, the large-scale precision equipment of electromechanics, mainly by melting power supply, vacuum
The part such as unit, refrigeration unit, hydraulic power unit constitutes.It is applied to rare metal neodymium iron boron on Ningbo, Shanghai and other places at present
The melting of (0.2-0.3mm thick) and get rid of band and be molded, the equipment has high in technological content, simple to operate, and smelting time is short, energy-conservation
Efficiently the features such as.
Existing spun furnace after will first closing fire door and bell in operation, is entered manually mostly by the way of manual melting
Row underpressure pattern；It is manually operated to carrying out power per liter in body of heater after waiting vacuum requirement to reach；Then wait to molten steel and melt one
After fixing time, thermometric action is carried out；Then after waiting until cooling, then thermometric action is carried out, is finally poured into a mould.
The shortcoming that the mode of this kind of manual melting is main is：1. manual link it is more, it is necessary to operating personnel it is multiple go into
Row adjustment, and horizontal stroke easily misses time point；2. thermometric uses empirical mode, it is easy to too high or too low for temperature, can all influence
The quality and yield of product.
The content of the invention
In order to overcome the above-mentioned deficiency of the manual melting mode of existing spun furnace, the utility model provides a kind of spun furnace melting
Automatic control system.
The technical scheme in the invention for solving the technical problem is：A kind of spun furnace melting automatic control system, including
Spun furnace main body, is provided with heater, cooling device and vacuum extractor, described spun furnace master in described spun furnace main body
Infrared thermometer is provided with vivo, the side of the spun furnace main body is provided with console, closed loop control is provided with described console
System processed；
Described closed-loop control system include PLC and PLC connection PID adjustment modules and respectively with
PLC, the display screen of PLC connection, the PID adjustment modules respectively with heater, cooling device and take out true
Empty device connection, described infrared thermometer is connected with described PLC, and described display screen is arranged on console
Upper surface.
Further, it is further opened with watch window on the side wall of the spun furnace main body.
Further, the inwall of the spun furnace main body is provided with extraordinary heat resistant glass.
Further, fire door is further opened with the side wall of the spun furnace main body, the outer wall of the fire door is provided with handle, institute
State and support is provided with the inside of fire door, described infrared thermometer is arranged on support.
When the utility model is used, infrared thermometer monitors the temperature in spun furnace main body, and temperature is passed to closes
In ring control system, information is processed and is communicated to according to work at present progress after PLC receives temperature information
PID adjustment modules, then heater, cooling device and vacuum extractor are adjusted by PID adjustment modules, then heating is filled
Put, cooling device and vacuum extractor are made and perform action, then the temperature in spun furnace changes, then by infrared thermometry
Instrument detects newest temperature and is delivered to next link, so as to realize spun furnace from the full-automatic control for being preheated to casting process
System.Meanwhile, PLC and PID adjustment modules can be by real-time Data Transmissions to display screen, so that supervisor can be from aobvious
The information such as the temperature in spun furnace, the order being carrying out are obtained in display screen.
The beneficial effects of the utility model are：1., by the effect of spun furnace melting automatic control system, band is got rid of in realization
Stove is from the Automatic Control for being preheated to casting process, it is possible to reduce operating personnel, reduces human cost；2. the life of product is made
Product process uniformity is improved, and contributes to the uniformity of product to improve, it is ensured that the quality of product.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is sectional view of the present utility model.
Fig. 3 is the sectional view of spun furnace main body.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
1~Fig. 3 of reference picture, a kind of spun furnace melting automatic control system, including spun furnace main body 1, described spun furnace
Heater 2, cooling device 3 and vacuum extractor 4 are provided with main body 1, infrared thermometry is provided with described spun furnace main body 1
Instrument 5, the side of the spun furnace main body 1 is provided with console 6, and closed-loop control system is provided with described console 6；
Described closed-loop control system includes PLC 7 and the connection PID adjustment modules 8, Yi Jifen of PLC 7
The display screen 9 not being connected with PLC 7, PLC 7, the PID adjustment modules 8 are filled with heater 2, cooling respectively
Put 3 and vacuum extractor 4 connect, described infrared thermometer is connected with described PLC 7, and described display screen 9 sets
Put in the upper surface of console 6.
In the present embodiment, described infrared thermometer 5 is monochromatic infrared radiation thermometer or double color infrared temperature measuring instrument.It is monochromatic red
Outer temperature measurer requirement target is full of and should not have obstruction between visual field, i.e. target and sensing head, including solid, dust and water steam
Vapour；Double color infrared temperature measuring instrument is, using two groups of different monochromatic filters of smaller bandwidth, to collect the radiation in two close wave bands
Energy, is compared again after converting them to electric signal, and finally thus ratio determines the temperature of measured target, therefore it can be with
Substantially eliminate the inconvenience of target material emissivity regulation, true temperature with target higher using Two-color Measure Thermometer sensitivity of thermometry
Degree deviation is smaller, and the influence of tested person distance and therebetween absorbent is also smaller, and using effect is relatively good in the range of medium and high temperature,
But its cost is higher than monochromatic infrared radiation thermometer.Therefore, it can according to the actual requirements, voluntarily select monochromatic infrared radiation thermometer still
Double color infrared temperature measuring instrument.
In the present embodiment, watch window 10 is further opened with the side wall of the spun furnace main body 1, the watch window 10 is easy to
Working condition in operator's observation stove.The inwall of the spun furnace main body 1 is provided with extraordinary heat resistant glass 11, and the special type is heat-resisting
Glass 11 can reflect the picture of the real time status of infrared thermometer on support 5, so that operator can see from specific angle
Measure the real-time service condition of infrared thermometer 5.
In the present embodiment, fire door 12 is further opened with the side wall of the spun furnace main body 1, is set on the outer wall of the fire door 12
The inner side for having handle 13, the fire door 12 is provided with support 14, and described infrared thermometer 5 is set on the support 14.By this
The setting of fire door 12, is easy to the maintenance and replacing to infrared thermometer 5.
When the utility model is used, infrared thermometer monitors the temperature in spun furnace main body, and temperature is passed to closes
In ring control system, information is processed and is communicated to according to work at present progress after PLC receives temperature information
PID adjustment modules, then heater, cooling device and vacuum extractor are adjusted by PID adjustment modules, then heating is filled
Put, cooling device and vacuum extractor are made and perform action, then the temperature in spun furnace changes, then by infrared thermometry
Instrument detects newest temperature and is delivered to next link, so as to realize spun furnace from the full-automatic control for being preheated to casting process
System.Meanwhile, PLC and PID adjustment modules can be by real-time Data Transmissions to display screen, so that supervisor can be from aobvious
The information such as the temperature in spun furnace, the order being carrying out are obtained in display screen.
Claims (4)
1. a kind of spun furnace melting automatic control system, including spun furnace main body, is provided with heating dress in described spun furnace main body
Put, cooling device and vacuum extractor, it is characterised in that：Infrared thermometer is provided with described spun furnace main body, it is described to get rid of
Side with furnace main body is provided with console, and closed-loop control system is provided with described console；
Described closed-loop control system include PLC and PLC connection PID adjustment modules and respectively with PLC
Controller, PLC connection display screen, the PID adjustment modules respectively with heater, cooling device and vacuum means
Connection is put, described infrared thermometer is connected with described PLC, and described display screen is arranged on the upper end of console
Face.
2. spun furnace melting automatic control system according to claim 1, it is characterised in that：The side of the spun furnace main body
Watch window is further opened with wall.
3. spun furnace melting automatic control system according to claim 1, it is characterised in that：The spun furnace main body it is interior
Wall is provided with extraordinary heat resistant glass.
4. spun furnace melting automatic control system according to claim 1, it is characterised in that：The side of the spun furnace main body
Fire door is further opened with wall, the outer wall of the fire door is provided with handle, support, described infrared ray are provided with the inside of the fire door
Temperature measurer is arranged on support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621328073.4U CN206291743U (en) | 2016-12-06 | 2016-12-06 | A kind of spun furnace melting automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621328073.4U CN206291743U (en) | 2016-12-06 | 2016-12-06 | A kind of spun furnace melting automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206291743U true CN206291743U (en) | 2017-06-30 |
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ID=59096351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621328073.4U Active CN206291743U (en) | 2016-12-06 | 2016-12-06 | A kind of spun furnace melting automatic control system |
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| CN (1) | CN206291743U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111141391A (en) * | 2019-12-25 | 2020-05-12 | 西安交通大学 | Molten pool laser synchronous following temperature measuring device and method for SLM forming process |
-
2016
- 2016-12-06 CN CN201621328073.4U patent/CN206291743U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111141391A (en) * | 2019-12-25 | 2020-05-12 | 西安交通大学 | Molten pool laser synchronous following temperature measuring device and method for SLM forming process |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 315336 No. 412, Binhai 6th Road, Hangzhou Bay New Area, Ningbo, Zhejiang Patentee after: Ningbo Funeng rare earth new material Co.,Ltd. Address before: 315336 No. 412, Binhai 6th Road, Hangzhou Bay New Area, Ningbo, Zhejiang Patentee before: NINGBO FUNENG NEW MATERIAL Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |